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VOLKSWAGEN TOUAREG (2003-2010) - SERVICE MANUAL - WIRING DIAGRAMS
- English Service Manual / Repair Manual and Wiring Diagrams for vehicles Volkswagen Touareg 2003 to 2010.
CONTENTS:
SERVICE MANUAL
- Technical Data
- Assembly Carrier
- Brakes Abs System Components On Front And Rear Axles, Removing And Installing
- Brakes Application Of Pr. No. For Brakes
- Brakes Brake Cables
- Brakes Brake Pedal, Assembly Overview
- Brakes Front Brakes, Servicing
- Brakes General Notes On Anti-Lock Braking System (Abs)
- Brakes Hydraulic Unit, Brake Booster Brake Master Cylinder, Assembly Overview
- Brakes Notes For Repair Work On Abs
- Brakes Parking Brake Pedal, Assembly Overview
- Brakes Rear Wheel Brakes, Servicing
- Bumper Front Bumper
- Bumper Rear Bumper
- Contact Corrosion
- Cooling System Components
- Door Trim
- Door Window Rear
- Electrical Electronic Components And Installation Locations
- Engine 5-Cylinder Diesel Engine Bac Blk Bpd Bpe
- 00 – Technical data
- 10 – Removing and installing engine
- 13 – Crankshaft group
- 15 – Cylinder head, valve gear
- 17 – Lubrication
- 19 – Cooling
- 20 – Fuel supply system
- 21 – Turbocharging/supercharging
- 23 – Mixture preparation - injection
- 26 – Exhaust system
- 28 – Glow plug system
- Engine 6-Cylinder Tdi Engine (3.0 Ltr. 4-Valve Common Rail) Bun Bug
- Engine 8-Cylinder Injection Engine Axq Bhx
- 00 – Technical data
- 10 – Removing and installing engine
- 13 – Crankshaft group
- 15 – Cylinder head, valve gear
- 17 – Lubrication
- 19 – Cooling
- 20 – Fuel supply system
- 24 – Mixture preparation - injection
- 26 – Exhaust system
- 28 – Ignition system
- Engine Tdi Injection And Glow Plug System (6-Cyl. 3.0ltr. 4-Valve Common Rail) Bug Bun
- Engine-Axq-Bhx-Touareg-Diagnostic-Eng
- ST – Generic Scan Tool
- Engine-Baa-Bmx-Touareg-Diagnostic-Eng
- ST – Generic Scan Tool
- Esp System Components, Removing And Installing
- Exhaust System Components
- Fender Mounting Flange (Threaded Connection) - Replacing
- Fenders
- Flush Bonded Windows
- Front Door Window
- Front Seats
- Fuel Flap Unit
- Fuel Injection System
- Fuel Supply System Components
- Fuel Supply System, Diesel Engines Bug Bun
- Hood
- Ignition System
- Instrument Panel
- Load Compartment And Luggage Compartment Trim
- Lock Carrier
- Lower Rear Cross Panel, Removing And Installing
- Malfunction Indication Via Indicator Lamps For Level Control System
- Noise Insulation
- Pillar Trim
- Plenum Chamber Bulkhead
- Rear Spoiler
- Roof, Removing And Installing
- Seats Rear Seats
- Seats Roof Trim
- Self-Leveling Suspension, Servicing
- Steering Bleeding Steering System And Checking For Leaks
- Steering Column
- Steering Gear, Assembly Overview
- Steering Power Steering Pump, 10-Cyl. Diesel Engine
- Steering Power Steering Pump, 6-Cylinder Gasoline Engine
- Steering Power Steering Pump, 8-Cylinder Gasoline Engine
- Suspension Front Suspension, Servicing
- Suspension Rear Suspension, Servicing
- Tailgate Trim
- Tailgate
- Underbody Trim
- Vehicle Diagnosis, Testing And Information System
- Windows Secured By Threaded Fasteners
MAINTENANCE
ELECTRICAL MANUAL
WIRING DIAGRAMS (716)
- 205 - -Component Locations: Position of Relays on Electronics Box, under instrument panel, left, near center console - 11
- 206 - -Component Locations: Fuse Panel B on left instrument panel - 11
- 207 - -Component Locations: Fuse Panel C on right instrument panel - 11
- 208 - -Component Locations: Relay and fuse arrangements electronics box, below driver's seat, Fuse Panel D - 11
- 211 - -Component Locations: Fuse and relay arrangements electronics box, in plenum chamber, left, only models with 5.0L (V10) TDI engine - 11
- 213 - -Component Locations: Fuse and relay arrangements electronics box, in plenum chamber, left, only models with 3.6L (V6) FSI Motor - 11
- 214 - -Component Locations: Fuse and relay arrangements electronics box, in plenum chamber, left, only models with 4.2L (V8) FSI Motor - 11
- 801 - -Component Locations: Ground Connections - 11
- 802 - -Component Locations: Fuses - 11
- 803 - -Component Locations: Relay - 11
- 804 - -Component Locations: Control modules in engine compartment - 11
- 805 - -Component Locations: Control modules in rear seats - 11
- 806 - -Component Locations: Control modules in luggage compartment - 11
- 001 - Standard Equipment
- 002 - Power Supply - single battery (fuses SC, SD)
- 003 - Power Supply - dual batteries
- 004 - Comfort System
- 005 - 6-Speed Automatic Transmission 09D
- 008 - 5.0L TDI engine - BLE
- 009 - 3.6L - BHK and BHL
- 010 - 4.2L FSI - BAR
- 012 - 5.0L TDI engine - BWF
- 013 - Anti-Lock Brake System (ABS) with Electronic Differential Lock (EDL), Anti Slip Regulation (ASR), Electronic Stabilization Program (ESP), Brake Pad Wear Indicator, Servotronic
- 014 - Transfer case (center lock, all wheel drive), differential lock (differential lock, rear final drive)
- 016 - Level Control System
- 017 - CAN-Bus Network
- 018 - Additional Water Heater with Programmable Timer
- 019 - Manual Air Conditioning System
- 020 - Climatronic 2-C
- 021 - Climatronic 4-C
- 022 - Solarroof
- 024 - Radio delta (System, 10 Passive Speakers)
- 025 - Radio/Navigation System RNS2 DVD (10 Passive Speakers)
- 026 - Radio System delta and 'Volkswagen Sound Package' (8-Channel)
- 027 - Radio/Navigation System RNS2 DVD with 'Volkswagen Sound Package' (8-Channel)
- 028 - Radio System delta and 'Dynaudio Sound Package' (10-Channel)
- 029 - Radio/Navigation System RNS2 DVD with 'Digital Sound Package' (10-Channel)
- 030 - Preparation for Cellular Telephone
- 031 - Telephone Preparation Premium (Bluetooth)
- 033 - TV Tuner
- 034 - Lane Change Assistance
- 036 - Driver´s and Front Passenger's Power Seat (without memory), Driver´s Power Seat (without memory), Driver's Side (USA), Mechanical Front Passenger's Side (USA)
- 037 - Rear View Camera
- 038 - Electrically Lockable Spare Tire
- 039 - Tire Pressure Monitoring System
- 040 - Automatic Distance Control ADC
- 042 - Driver´s Power Seat (with memory)
- 043 - Driver´s and Front Passenger's Power Seat (with memory)
- 044 - Windshield Wiper/Washer System
- 045 - Parking Aid
- 046 - Trailer Coupling (WESTFALIA)
- 047 - Steering Column Adjustment
- 048 - Garage Door Opener
- 049 - Windshield Heating
- 050 - Access/Start Authorization (Kessy)
- 051 - Multi-function Steering Wheel
- 052 - Gas Discharge Headlamp (Bixenon), Gas Discharge Headlamp with Automatic- Dynamic Headlamp Range Control and Cornering Lamp (Bixenon)
- 053 - Compass Module
- 054 - Servotronic
- 055 - Rear Lid, Electrical
- 056 - Closing Assistance - Rear Lid
- 057 - Sockets (12V) and Cigarette Lighter
- 058 - Socket, 115V, Socket 230V
- 059 - Sliding-Tilting Sunroof
- 060 - Radio/Navigation System RNS 500/510 Midline (10 Passive Speakers)
- 062 - Sockets (12V) and Cigarette Lighter
- 063 - Airbag Systems, where applicable to US/CDN
- 064 - Radio/Navigation System RNS 500/510-Midline with 'Volkswagen Sound Package' (8-Channel)
- 065 - Radio/Navigation System RNS 500/510-Midline with 'Digital Sound Package' (10-Channel)
WIRING DIAGRAMS (71A)
- 01 - Climatronic, Four-zone, from March 2003
- 02 - Standard Equipment, from March 2003
- 03 - 3.2L - Engine - Motronic Multiport Fuel Injection (MFI) / 162 kW, code BAA, from March 2003
- 04 - 4.2L - Engine - Motronic Multiport Fuel Injection (MFI) / 228 kW, codes BHX & AXQ, from March 2003
- 05 - Radio system with CD-Changer preparation (without amplifier), from March 2003
- 06 - Spare wheel, power lockable, from May 2004
- 07 - Radio system “Sound I” with Amplifier & CD-Changer, from March 2003
- 08 - Radio - Navigation system ”Sound II” with Amplifier & CD-Changer, from March 2003
- 09 - Anti-lock brake system (ABS) with electronic differential lock (EDL), anti-slip regulation (ASR), electronic stabilization program (ESP), electronic brake force distribution (EBD) and electronic braking control (EBC) - including brake pad wear indicator
- 11 - Wiper/washer system, Headlamp washer system, from March 2003
- 12 - Airbag systems, from November 2003
- 13 - Power seats, front (without memory), from March 2003
- 14 - Power seats, front and rear (with memory), Power steering column adjustment (with memory), from March 2003
- 15 - Power distribution (single battery system) from March 2003
- 16 - Climatronic, Dual-zone, from March 2003
- 17 - Anti-lock brake system (ABS) with electronic differential lock (EDL), anti-slip regulation (ASR), electronic stabilization program (ESP), electronic brake force distribution (EBD) and electronic braking control (EBC) - including brake pad wear indicator
- 18 - Airbag systems, from March 2003
- 19 - Comfort system, with alarm system, from March 2003
- 20 - Automatic transmission, 6 speed automatic 09D with Tiptronic, from March 2003
- 21 - Air suspension system, from March 2003
- 22 - Tire pressure monitoring, from March 2003
- 23 - Power distribution (single battery system), from November 2003
- 24 - Parking aid from March 2003
- 25 - Trailer wiring, from March 2003
- 26 - Power steering column adjustment (without memory), from March 2003
- 27 - Heated seats, front Heated seats, front & rear, from March 2003
- 28 - Garage door opener - HomeLink (R), from March 2003
- 29 - Power distribution (dual battery system), from November 2003
- 30 - Access/Start Control, from March 2003
- 31 - Power distribution (dual battery system), from March 2003
- 32 - Access/Start Control, from November 2003
- 33 - Differential Controller, Differential Lock, from March 2003
- 34 - Power sunroof, from March 2003
- 35 - Multi-function steering wheel, from March 2003
- 36 - High Intensity Gas Discharge (HID) Headlights, from March 2003
- 37 - Power closing assist - rear lid, from March 2003
- 38 - 5.0L - Engine - Turbo Diesel PD Fuel Injection (DFI)/ 230 kW, code BKW, from November 2003
- 39 - Climatronic, Four-zone, from November 2003
- 40 - Climatronic, Dual-zone, from November 2003
- 41 - Compass Module - PD TDI engines only, from March 2003
- 42 - Comfort system, with alarm system, from November 2003
- 43 - CAN-Bus - Powertrain, Data Link Connector (DLC) Comfort and Infotainment System, from November 2003
- 44 - Stabilizer Decoupling, from May 2003
- 45 - Telematics, from August 2003
- 46 - Power closing assist - rear lid, from November 2003
- 47 - Auxiliary engine coolant heater from November 2003 5.0L - Engine - Turbo Diesel PD Fuel Injection (DFI)/ 230 kW, code BKW / BWF
- 48 - 3.2L - Engine - Motronic Multiport Fuel Injection (MFI) / 162 kW, code BAA, from November 2003 3.2L - Engine - Motronic Multiport Fuel Injection (MFI) / 177 kW, code BMX, from May 2004
- 49 - Compass Module, gasoline engines only
- 3.6L - Engine - Fuel Straight Injection (FSI)/ 206kW, code BHL / BHK
- 4.2L - Engine - Fuel Straight Injection (FSI)/ 257kW, code BAR,
- 5.0L - Engine - Turbo Diesel PD Fuel Injection (DFI)/ 230kW, code BWF, from May 2006
- 42 - Air suspension system, from November 2004
- 56 - Servotronic, from November 2003
- Power distribution (single battery system),from November 2004
- 58 - Power distribution (dual battery system), from November 2004
- 63 - Climatronic, Four-zone, from January 2004
- 64 - Climatronic, Dual-zone, from January 2004
- Adaptive High Intensity Gas Discharge (HID) Headlamps (Bi-Xenon) with automatic, dynamic beamadjustment and cornering lights,from May 2006
- 78 - Anti-lock brake system (ABS) with electronic differential lock (EDL), anti-slip regulation (ASR), electronic stabilization program (ESP), electronic brake force distribution (EBD) and electronic braking control (EBC) - including brake pad wear indicator system, from November 2004
- Comfort system, with alarm system,from May 2005
- Converter with Socket, 12V-115V,from May 2005
- Access/Start Control,from May 2005
- A/C system components in engine compartment,from May 2005
- Climatronic, Four-zone,from May 2005
- Climatronic, Dual-zone,from May 2005
- Rear View Camera System,from May 2005
- Power Rear Lid,from May 2006
- Heated seats, frontHeated seats, front & rear,from May 2006