Volkswagen Amarok 2010 to 2016 - Service Repair Manual - Wiring Diagrams

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VOLKSWAGEN AMAROK (2010-2016) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual / Repair Manual and Wiring Diagrams, for vehicles Volkswagen Amarok 2010 to 2016.
 

CONTENTS:

SERVICE MANUAL:

MAINTENANCE MANUAL
- 1 Engine list
- 2 Service work
- 3 General
- 4 Descriptions of work
- 5 Exhaust emissions test
- 6 Glossary

4 CYLINDER DIESEL ENGINE (2.0 L ENGINE, COMMON RAIL)
- 00 – Technical data
- 10 – Removing and installing engine
- 13 – Crankshaft group
- 15 – Cylinder head, valve gear
- 17 – Lubrication
- 19 – Cooling
- 20 – Fuel supply system
- 21 – Turbocharging/supercharging
- 23 – Mixture preparation - injection
- 26 – Exhaust system
- 28 – Glow plug system

4 CYLINDER INJECTION ENGINE (2.0 L DIRECT INJECTION)
- 00 – Technical data
- 10 – Removing and installing engine
- 13 – Crankshaft group
- 15 – Cylinder head, valve gear
- 17 – Lubrication
- 19 – Cooling
- 20 – Fuel supply system
- 21 – Turbocharging/supercharging
- 24 – Mixture preparation - injection
- 26 – Exhaust system
- 28 – Ignition system

RUNNING GEAR, AXLES, STEERING
- 00 – Technical data
- 40 – Front suspension
- 42 – Rear suspension
- 44 – Wheels, tyres, vehicle geometry
- 48 – Steering

TRANSFER BOX AND FINAL DRIVE
- 00 – Technical data
- 39 – Final drive - rear differential
- 39 – Final drive - front differential
- 39 – Final drive - differential

BODY REPAIRS
- 00 – Technical data
- 50 – Body - front
- 51 – Body - centre
- 53 – Body - rear

WHEELS AND TYRES GUIDE
- 44 – Wheels, tyres, vehicle geometry

FITTING LOCATIONS

ELECTRICAL SYSTEM
- 27 – Starter, current supply, CCS
- 90 – Gauges, instruments
- 92 – Windscreen wash/wipe system
- 94 – Lights, bulbs, switches - exterior
- 96 – Lights, bulbs, switches - interior
- 97 – Wiring


ELECTRICAL WIRING DIAGRAMS:

001 - BASIC EQUIPMENT
- 1. Basic equipment
- 2. Battery, Starter, Starter motor relay, Fuse 2 in fuse holder A
- 3. Terminal 58b relief relay, Voltage supply relay 2
- 4. Alternator with voltage regulator, Terminal 15 voltage supply relay, Onboard supply control unit, Engine control unit, Fuse 4 on fuse holder B
- 5. Ignition/starter switch, Onboard supply control unit
- 6. Light switch, Light switch illumination bulb, Fuse 26 on fuse holder C, Fuse 27 on fuse holder C
- 7. Light switch, Fuse 16 on fuse holder C, Fuse 53 on fuse holder C
- 8. Light switch, Switch and instrument illumination regulator, Headlight range control regulator, Fuse 28 on fuse holder C
- 9. Front left headlight
- 10. Left fog light bulb, Front left headlight, Left turn signal repeater bulb
- 11. Right fog light bulb, Front right headlight, Right turn signal repeater bulb
- 12. Front right headlight, Fuse 32 on fuse holder C, Fuse 55 on fuse holder C
- 13. Left tail light, Left number plate light
- 14. Reversing light switch, Right tail light, Right number plate light
- 15. Brake light switch
- 16. Load area illumination switch, Additional brake light bulb, Load area illumination bulb
- 17. Steering column combination switch, Airbag coil connector and return ring with slip ring, Steering angle sender, Horn plate, Airbag control unit
- 18. Turn signal switch, Intermittent wiper switch, Washer pump switch (automatic wash/wipe and headlight washer system), Steering column combination switch, Washer pump
- 19. Headlight dipper and flasher switch, Cruise control system switch, Multifunction display call-up button, Multifunction display memory switch, Steering column combination switch
- 20. Heated rear window button, Heated rear window
- 21. Front interior light, Centre interior light
- 22. Hazard warning lights button, Treble horn, Bass horn
- 23. Dash panel insert, Windscreen wiper motor
- 24. Driver side belt switch, Brake fluid level warning contact, Coolant temperature display sender, Coolant temperature gauge, Ambient temperature sensor, Ambient temperature indicator, Multifunction indicator, Dash panel insert, Brake fluid level warning lamp, Driver side airbag deactivated warning lamp
- 25. Fuel gauge, Fuel pump, Fuel pump control unit, Dash panel insert, Reserve fuel warning lamp
- 26. Clutch pedal switch, Fuel pump relay, Terminal 30 voltage supply relay, Engine control unit
- 27. Immobiliser reader coil, Oil pressure switch, Oil level and oil temperature sender, Ignition and starter key warning system buzzer and gong, Dash panel insert, Oil pressure warning lamp, Oil level warning lamp, Radio
- 28. Parking brake contact switch, Dash panel insert, Handbrake warning lamp, Light 1 for front centre console background lighting, Electric socket, Cigarette lighter, 12 V socket, 12 V socket 2
- 29. Fuel tank filler flap central locking actuator, Onboard supply control unit, Driver door lock unit, Front passenger door lock unit, Rear left door lock unit, Rear right door lock unit

002 - CENTRAL LOCKING, WINDOW REGULATORS AND MIRROR ADJUSTMENT
- 1. Central locking, window regulators and mirror adjustment
- 2. Onboard supply control unit
- 3. Fuel tank filler flap central locking actuator, Onboard supply control unit
- 4. Central locking button, Onboard supply control unit
- 5. Mirror adjustment switch, Onboard supply control unit, Central locking SAFELOCK function warning lamp, Driver door lock unit
- 6. Mirror adjustment switch, Onboard supply control unit, Fuse 33 on fuse holder C
- 7. Suppression filter, Driver door control unit, Onboard supply control unit, Fuse 48 on fuse holder C, Left window regulator motor, Heated exterior mirror on driver side
- 8. Childproof lock button, Front driver side window regulator button, Rear driver side window regulator button, in driver door, Rear passenger side window regulator button, in driver door, Front passenger side window regulator button, in driver door, Driver door control unit, Onboard supply control unit, Button illumination bulb
- 9. Front passenger side window regulator button, Front passenger door control unit, Onboard supply control unit, Fuse 49 on fuse holder C, Right window regulator motor, Front passenger door lock unit
- 10. Light switch, Onboard supply control unit, Fuse 19 on fuse holder C, Heated exterior mirror on front passenger side
- 11. Rear driver side window regulator button, Rear left door control unit, Onboard supply control unit, Fuse 50 on fuse holder C, Rear left door lock unit, Rear left window regulator motor
- 12. Rear passenger side window regulator button, Rear right door control unit, Onboard supply control unit, Fuse 51 on fuse holder C, Rear right door lock unit, Rear right window regulator motor

003 - CLIMATIC
- 1. Climatic
- 2. Battery, Fuse 2 in fuse holder A, Fuse 42 on fuse holder C, Fuse 45 on fuse holder C
- 3. Auxiliary coolant heater relay, Fuse 62 on fuse holder C, Circulation pump
- 4. Fuse 15 on fuse holder C, Circulation pump
- 5. Air conditioning system control unit, Fresh air blower series resistor with overheating fuse, Fuse 64 on fuse holder C, Fresh air blower
- 6. High-pressure sender, Air conditioning system control unit, Onboard supply control unit
- 7. Potentiometer for defroster flap control motor, Air conditioning system control unit, Air conditioner compressor regulating valve, Defroster flap control motor, Air recirculation flap control motor
- 8. Potentiometer for temperature flap control motor, Potentiometer for footwell vent control motor, Air conditioning system control unit, Temperature flap control motor, Footwell flap control motor
- 9. Centre vent temperature sender, Footwell vent temperature sender, Evaporator temperature sensor, Potentiometer for front air distribution control motor, Air conditioning system control unit, Air distribution flap control motor

004 - ANTI-LOCK BRAKE SYSTEM (ABS) WITH ELECTRONIC DIFFERENTIAL LOCK (EDL) AND TRACTION CONTROL SYSTEM (TCS)
- 1. Anti-lock brake system (ABS) with electronic differential lock (EDL) and traction control system (TCS)
- 2. Battery, ABS control unit, Onboard supply control unit, Fuse 1 on fuse holder B, Fuse 2 in fuse holder A, Fuse 4 on fuse holder B, Fuse 20 on fuse holder C
- 3. Brake light switch, ABS control unit, Onboard supply control unit, Fuse 1 on fuse holder C
- 4. TCS and ESP button, ABS control unit
- 5. Driving program button, ABS control unit
- 6. ABS control unit, Dash panel insert, ABS warning lamp, Traction control system warning lamp, Driving program warning light, Diagnostic connection
- 7. ABS control unit
- 8. Rear right speed sensor, Front right speed sensor, Rear left speed sensor, Front left speed sensor, ABS control unit

005 - CLIMATRONIC
- 1. Climatronic
- 2. Battery, Fuse 2 in fuse holder A, Fuse 42 on fuse holder C, Fuse 45 on fuse holder C, Fuse 64 on fuse holder C
- 3. Climatronic control unit, Fuse 62 on fuse holder C, Circulation pump
- 4. Climatronic control unit, Terminal 30 voltage supply relay, Continued coolant circulation pump
- 5. Sender for front Bitron blower regulation, Climatronic control unit, Fresh air blower
- 6. High-pressure sender, Air quality sensor, Climatronic control unit
- 7. Climatronic control unit, Onboard supply control unit, Air conditioner compressor regulating valve
- 8. Potentiometer for defroster flap control motor, Potentiometer for footwell vent control motor, Climatronic control unit, Defroster flap control motor, Footwell flap control motor
- 9. Potentiometer for left temperature flap control motor, Potentiometer for right temperature flap control motor, Climatronic control unit, Left temperature flap control motor, Right temperature flap control motor
- 10. Potentiometer for front air distribution control motor, Potentiometer for fresh air/recirculated air, air flow flap control motor, Climatronic control unit, Fresh air and air recirculation flap control motor, Air distribution flap control motor
- 11. Sunlight penetration photosensor, Left vent temperature sender, Right vent temperature sender, Left footwell vent temperature sender, Right footwell vent temperature sender, Evaporator temperature sensor, Climatronic control unit

006 - CAN AND LIN BUS NETWORKING, POWERTRAIN CAN, DIAGNOSIS CAN, DASH PANEL CAN, CONVENIENCE CAN
- 1. CAN and LIN bus networking, powertrain CAN, diagnosis CAN, dash panel CAN, convenience CAN
- 2. Control unit in dash panel insert, Onboard supply control unit, Engine control unit
- 3. Multifunction steering wheel control unit, Onboard supply control unit, Data bus diagnostic interface
- 4. Alternator with voltage regulator, Battery monitor control unit, Onboard supply control unit, Data bus diagnostic interface
- 5. Onboard supply control unit, Data bus diagnostic interface, Diagnostic connection
- 6. Onboard supply control unit, Diagnostic connection
- 7. Onboard supply control unit, Telephone controls control unit
- 8. Interior monitoring sensor, Onboard supply control unit

007 - AIRBAG SYSTEMS
- 1. Airbag systems
- 2. Battery, Electronic ignition lock, Airbag control unit, Front passenger side airbag deactivated warning lamp, Fuse 2 in fuse holder A, Fuse 9 on fuse holder C
- 3. Driver side belt switch, Key operated switch to deactivate front passenger side airbag, Airbag control unit, Dash panel insert
- 4. Side airbag crash sensor on driver side, Side airbag crash sensor on front passenger side, Front airbag crash sensor for driver side, Front airbag crash sensor for front passenger side, Airbag control unit, Driver seat belt tensioner igniter 1
- 5. Airbag control unit, Front passenger side airbag igniter 1, Front passenger seat belt tensioner igniter 1, Side airbag igniter on driver side, Side airbag igniter on front passenger side
- 6. Steering column combination switch, Airbag coil connector and return ring with slip ring, Airbag control unit, Driver side airbag igniter, Diagnostic connection

008 - CENTRAL LOCKING, WINDOW REGULATORS AND MIRROR ADJUSTMENT, RHD VEHICLES
- 1. Central locking, window regulators and mirror adjustment, RHD vehicles
- 2. Onboard supply control unit, Fuse 19 on fuse holder C, Fuse 66 on fuse holder C
- 3. Fuel tank filler flap central locking actuator, Onboard supply control unit
- 4. Light switch, Onboard supply control unit
- 5. Central locking button, Onboard supply control unit, Central locking SAFELOCK function warning lamp
- 6. Mirror adjustment switch, Onboard supply control unit, Driver door lock unit
- 7. Mirror adjustment switch, Onboard supply control unit, Fuse 33 on fuse holder C
- 8. Front passenger door control unit, Onboard supply control unit, Fuse 48 on fuse holder C, Right window regulator motor, Heated exterior mirror on driver side
- 9. Front right window regulator switch, Driver door control unit, Front passenger door control unit, Onboard supply control unit, Right window regulator motor
- 10. Childproof lock button, Front driver side window regulator button, Rear driver side window regulator button, in driver door, Rear passenger side window regulator button, in driver door, Front passenger side window regulator button, in driver door, Driver door control unit, Onboard supply control unit, Button illumination bulb
- 11. Front passenger side window regulator button, Front passenger door control unit, Onboard supply control unit, Fuse 49 on fuse holder C, Left window regulator motor, Front passenger door lock unit
- 12. Suppression filter, Onboard supply control unit, Heated exterior mirror on front passenger side
- 13. Rear passenger side window regulator button, Rear left door control unit, Onboard supply control unit, Fuse 50 on fuse holder C, Rear left door lock unit, Rear left window regulator motor
- 14. Rear driver side window regulator button, Rear right door control unit, Onboard supply control unit, Fuse 51 on fuse holder C, Rear right door lock unit, Rear right window regulator motor

009 - ANTI-THEFT ALARM SYSTEM
- 1. Anti-theft alarm system
- 2. Interior monitoring switch, Interior monitoring sensor, Onboard supply control unit
- 3. Bonnet contact switch, Alarm horn, Onboard supply control unit, Fuse 24 on fuse holder C
- 4. Onboard supply control unit, Driver door lock unit, Rear left door lock unit
- 5. Onboard supply control unit, Front passenger door lock unit, Rear right door lock unit
- 6. Onboard supply control unit, Rear right door lock unit
- 7. Onboard supply control unit, Front passenger door lock unit, Rear left door lock unit

010 - ALL-WHEEL DRIVE
- 1. All-wheel drive
- 2. Battery, Terminal 15 voltage supply relay, Fuse 2 in fuse holder A, Fuse 11 on fuse holder C, Fuse 42 on fuse holder C, Fuse 46 on fuse holder C
- 3. Rear differential lock switch, Axle differential lock Hall sender 1, Differential lock control unit, Control solenoid
- 4. Differential lock control unit, Control unit in dash panel insert, Transfer box control unit, Rear axle differential lock warning lamp, Inter-axle lock-up warning lamp
- 5. Running gear program switch, Transfer box control unit, Normal operation warning lamp in transfer box operating unit, Reduction gearing warning lamp in transfer box operating unit, Inter-axle lock-up warning lamp in transfer box operating unit
- 6. Transfer box inter-axle lock-up switch, Hall sender for transfer box, Transfer box control unit, Transfer box control motor

011 - RADIO SYSTEM , (8AN),(8AG)
- 1. Radio system , (8AN),(8AG)
- 2. Battery, Light switch, Radio, Fuse 2 in fuse holder A, Fuse 67 on fuse holder C
- 3. Electronic ignition lock, Dash panel insert, Radio, Front left loudspeaker, Front right loudspeaker, Diagnostic connection
- 4. Radio, Rear left loudspeaker, Front left treble loudspeaker, Front left bass loudspeaker
- 5. Radio, Rear right loudspeaker, Aerial, Front right treble loudspeaker, Front right bass loudspeaker, Aerial amplifier

012 - RADIO NAVIGATION SYSTEM , (8AY),(7UC),(7UK)
- 1. Radio navigation system , (8AY),(7UC),(7UK)
- 2. Battery, Control unit with display for radio and navigation, Fuse 2 in fuse holder A, Fuse 67 on fuse holder C
- 3. Control unit with display for radio and navigation, Front left loudspeaker, Front right loudspeaker, Telephone microphone, Diagnostic connection
- 4. Control unit with display for radio and navigation, Rear left loudspeaker, Front left treble loudspeaker, Front left bass loudspeaker
- 5. Control unit with display for radio and navigation, Rear right loudspeaker, Front right treble loudspeaker, Front right bass loudspeaker
- 6. Control unit with display for radio and navigation, Aerial, Aerial amplifier, GPS aerial, Radio aerial 2

013 - AUXILIARY COOLANT HEATER, SUPPLEMENTARY HEATER, SUPPLEMENTARY HEATER WHICH CAN BE OPERATED INDEPENDENTLY
- 1. Auxiliary coolant heater, supplementary heater, supplementary heater which can be operated independently
- 2. Battery, Engine control unit, Fuse 2 in fuse holder A, Fuse 15 on fuse holder C, Fuse 36 on fuse holder C, Fresh air blower
- 3. Auxiliary heater control unit, Onboard supply control unit, Fuse 62 on fuse holder C, Metering pump
- 4. Auxiliary heater control unit, Circulation pump
- 5. Auxiliary heater control unit, Glow plug for heater, Combustion air blower
- 6. Flame monitor, Overheating sensor, Coolant temperature sender for heater, Auxiliary heater control unit

014 - FUSE ASSIGNMENT
- 1. Fuse assignment
- 2. Battery, Starter, Alternator with voltage regulator, Fuse 1 in fuse holder A
- 3. Main relay, Terminal 15 voltage supply relay, Fuse 2 in fuse holder A
- 4. Current supply relay, Starter motor relay, Voltage supply relay 2
- 5. Fuel pump relay, Terminal 30 voltage supply relay, Engine control unit
- 6. Auxiliary coolant heater relay, Circulation pump
- 7. Fuse 3 in fuse holder A, Fuse 4 in fuse holder A, Fuse 6 in fuse holder A, Radiator fan, Circulation pump
- 8. ABS control unit, Automatic glow period control unit, Onboard supply control unit, Fuse 1 on fuse holder B, Fuse 2 on fuse holder B, Fuse 3 in fuse holder A, Fuse 3 on fuse holder B, Fuse 4 on fuse holder B, Fuse 5 in fuse holder A
- 9. Electronic ignition lock, Left brake light bulb, Right brake light bulb, Additional brake light bulb, Heated exterior mirror on driver side, Heated exterior mirror on front passenger side
- 10. Treble horn, Driver door control unit, Front passenger door control unit, Control unit for vehicle location system, Windscreen wiper motor, Front interior light
- 11. Auxiliary heater control unit, Rear left door control unit, Rear right door control unit, Load area illumination bulb
- 12. Left headlight dipped beam bulb, Right headlight dipped beam bulb, Left headlight range control motor, Right headlight range control motor
- 13. Alarm horn, Differential lock control unit, Engine control unit, Heated rear window
- 14. Steering column combination switch, Control unit in dash panel insert, Transfer box control unit
- 15. Control unit with display for radio and navigation, Onboard supply control unit, Radio, Fuse 3 on fuse holder C, 10-pin connector
- 16. Washer pump switch (automatic wash/wipe and headlight washer system), TCS and ESP button, Steering column combination switch, Driving program button, Reversing light switch, Left washer jet heater element
- 17. Cruise control system switch, Steering column combination switch, Airbag control unit, Engine control unit, Front passenger side airbag deactivated warning lamp, Heater element for crankcase breather, Fuse 42 on fuse holder C
- 18. Brake light switch, Oil level and oil temperature sender, Control unit in dash panel insert, Transfer box control unit, Control unit for vehicle location system, Normal operation warning lamp in transfer box operating unit
- 19. Tiptronic switch, Automatic gearbox control unit, Telephone controls control unit, Fuse 70 on fuse holder C, Fuse 71 on fuse holder C, 6-pin connector, 10-pin connector
- 20. Button for left seat heating, Button for right seat heating, Seat heating control unit, 10-pin connector, Cigarette lighter
- 21. Mirror adjustment switch, Electric socket, 12 V socket
- 22. Air mass meter, Charge pressure control solenoid valve, Activated charcoal filter solenoid valve 1, Camshaft control valve 1, Turbocharger air recirculation valve, Fuel pressure regulating valve, Fuel metering valve, Intake manifold flap valve, Continued coolant circulation pump
- 23. Engine control unit, Lambda probe heater
- 24. Fuel pump control unit, Ignition coil 1 with output stage, Charge pressure control solenoid valve, Ignition coil 2 with output stage, Exhaust flap valve, Ignition coil 3 with output stage, Ignition coil 4 with output stage, Exhaust gas recirculation cooler changeover valve
- 25. Left side light bulb, Right tail light bulb, Right side light bulb, Left tail light bulb, Right number plate light
- 26. Light switch, Rear fog light warning lamp, Left fog light bulb, Right fog light bulb, Rear left fog light bulb, Rear right fog light bulb, Left daytime running light bulb, Right daytime running light bulb
- 27. Steering column combination switch, Left headlight main beam bulb, Right headlight main beam bulb, Washer pump
- 28. Trailer detector control unit, Diagnostic connection

015 - PREPARATION FOR TRAILER COUPLING , (1D7)
- 1. Preparation for trailer coupling , (1D7)
- 2. Battery, Fuse 6 on fuse holder C, Fuse 6 in fuse holder A, Fuse 39 on fuse holder C, Fuse 40 on fuse holder C, Fuse 41 on fuse holder C, Diagnostic connection
- 3. Brake light switch
- 4. Light switch, Dash panel insert, Rear left fog light bulb
- 5. Reversing light switch, Left reversing light bulb, Fuse 3 on fuse holder C

016 - PREPARATION FOR RADIO
- 1. Preparation for radio
- 2. Battery, Ignition/starter switch, Light switch, Fuse 2 in fuse holder A, Fuse 67 on fuse holder C
- 3. Dash panel insert, Aerial, Aerial amplifier
- 4. Front left loudspeaker, Front right loudspeaker

017 - SEAT HEATING
- 1. Seat heating

AND MORE....