Mitsubishi Space Gear (Delica L400) - Repair, Service Manual, Wiring Diagrams and Owners Manual

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MITSUBISHI SPACE GEAR L400 - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING - USER

- English Service Manual / Repair Manual, Wiring Diagram and User Manual to vehicles Mitsubishi Space Gear L400.

 
CONTENTS:

00_COVER
00_GENERAL
- GENERAL
-- How To Use This Manual
-- Scope Of Maintenance, Repair And Servicing Explanations
-- Definition Of Terms
-- Indication Of Tightening Torque
-- Model Indications
-- Explanation Of Manual Contents
-- How To Use Troubleshooting / Inspection Service Points
-- Troubleshooting Contents
-- How To Use The Inspection Procedures
-- Connector Measurement Service Points
-- Connector Inspection
-- Inspection Service Points For A Blown Fuse
-- Points To Note For Intermittent Malfunctions
-- Vehicle Identification
-- Vehicle Information Code Plate
-- Models
-- Model Code
-- Chassis Number
-- Engine Model Number
-- Major Specifications
-- Precautions Before Service
-- Supplemental Restraint System (Srs)-Air Bag
-- Support Locations For Lifting And Jacking
-- Support Positions (Or A Garage Jack And Axle Stands
-- Support Positions For A Single-Post Lift Or Double-Post Lift And H-Bar Lift
-- Standard Parts-Tightening-Torque Table
-- Main Sealant And Adhesive Table
11_ENGINE
- ENGINE
-- 4g6
-- General Information
-- Service Specifications
-- Sealant
-- Special Tools
-- Service Adjustment Procedures
-- Drive Belt Tension Inspection And Adjustment
-- Ignition Timing Inspection And Adjustment
-- Idle Speed Inspection And Adjustment
-- Idle Feedback Check
-- Idle-Up Mechanism Inspection And Adjustment For Abs
-- Compression Pressure Inspection
-- Intake Manifold Vacuum Inspection
-- Lash Adjuster Check
-- Service Adjustment Procedures
-- Drive Belt Tension Inspection And Adjustment
-- Ignition Timing Inspection And Adjustment
-- Idle Speed Inspection
-- Idle Mixture Inspection
-- Compression Pressure Inspection
-- Intake Manifold Vacuum Inspection
-- Lash Adjuster Check
-- Camshaft
-- Camshaft Oil Seal
-- Oil Pan, Oil Screen
-- Cylinder Head Gasket
-- Timing Belt, Timing Belt B
-- Crankshaft Front Oil Seal
-- Crankshaft Rear Oil Seal
-- Engine Assembly
-- 4d5
-- General Information
-- Service Specifications
-- Sealants
-- Special Tools
-- Service Adjustment Procedures
-- Drive Belt Tension Inspection And Adjustment
-- Valve Clearance Inspection And Adjustment
-- Injection Timing Inspection And Adjustment
-- Idle Speed Inspection And Adjustment
-- Idle-Up Mechanism Inspection And Adjustment-For A/C
-- Idle-Up Mechanism Inspection And Adjustment - For Abs
-- Compression Pressure Inspection
-- Timing Belt Tension Adjustment
-- Timing Belt "B" Tension Adjustment
-- Crankshaft Pulley
-- Camshaft, Camshaft Oil Seal
-- Oil Pan, Oil Screen
-- Cylinder Head Gasket
-- Timing Belt/Timing Belt B
-- Crankshaft Front Oil Seal
-- Crankshaft Rear Oil Seal
-- Engine Assembly
11a_4M40 ENGINE
- ENGINE [11A]
-- General Information
-- 1. Specifications
-- General Specifications
-- Service Specifications
-- Torque Specifications
-- Sealant
-- 2. Special Tools
-- 3. Generator Assembly
-- 4. Cooling Fan, V-Belt And Water Pump
-- 5. Thermostat
-- 6. Water Hoses And Pipes
-- 7. Coolant Temperature Sensor
-- 8. Glow Plug
-- 9. Turbocharger Assembly
-- 10. Turbocharger
-- 11. Intake Manifold
-- 12. Exhaust Manifold
-- 13. Rocker Cover And Cylinder Head Assembly
-- 14. Camshaft And Valves
-- 15. Oil Cooler And Oil Filter
-- 16. Oil Pan, Oil Strainer And Oil Jet
-- 17. Vacuum Pump
-- 18. Timing Gear Case
-- 19. Timing Gear And Balance Shaft
-- 20. Oil Pump
-- 21. Fuel Injection Nozzle
-- 22. Fuel Injection Pump Assembly
-- 23. Fuel Injection Pump Gear
-- 24. Piston And Connecting Rod Assembly
-- 25. Piston And Piston Pin
-- 26. Flywheel
-- 27. Drive Plate
-- 28. Crankshaft And Crankcase
11b_4M41 ENGINE
- ENGINE 4M41
-- General Information
-- Specifications
-- Service Specifications
-- Torque Specifications
-- Sealant
-- Special Tools
-- Generator Assembly
-- Glow Plug
-- Cooling Fan, V-Belt And Water Pump
-- Water Hoses And Pipes
-- Thermostat
-- Egr Valve Assembly
-- Intake Manifold
-- Turbocharger Assembly
-- Exhaust Manifold
-- Injection Pump Assembly
-- Injection Pump Gear
-- Rocker Cover, Camshaft Holder Assembly And Camshaft
-- Injection Nozzle
-- Cylinder Head And Valve Mechanism
-- Vacuum Pump
-- Timing Gear Case
-- Timing Gear And Balance Shaft
-- Oil Pump
-- Oil Cooler And Oil Filter
-- Oil Pan, Oil Strainer And Oil Jet
-- Piston And Connecting Rod
-- Drive Plate
-- Crank Shaft And Crank Case
-- Balance Shaft Bush
12_LUBRICATION
- LUBRICATION
-- General Information
-- Lubricants
-- Service Adjustment Procedures
-- Engine Oil Inspection
-- Engine Oil Replacement
-- Oil Filter Replacement
-- Oil Level Warning System Inspection
-- Engine Oil Cooler
13_FUEL
- FUEL
-- Multipoint Fuel Injection (Mpi)
-- General Information
-- Service Specifications
-- Sealant
-- Special Tools
-- Troubleshooting
-- Service Adjustment Procedures
-- Throttle Body (Throttle Valve Area) Cleaning
-- Idle Position Switch And Throttle Position Sensor Adjustment
-- Fixed Sas Adjustment
-- Basic Idle Speed Adjustment
-- Fuel Pressure Test
-- Fuel Pump Connector Disconnection (How To Reduce The Fuel Pressure)
-- Fuel Pump Operation Check
-- On-Vehicle Inspection Of Mpi Components
-- Component Location
-- Control Relay Inspection
-- Intake Air Temperature Sensor Inspection
-- Engine Coolant Temperature Sensor Inspection
-- Throttle Position Sensor Inspection
-- Idle Position Switch Inspection
-- Oxygen Sensor Inspection
-- Injector Inspection
-- Idle Speed Control (Isc) Servo (Stepper Motor) Inspection
-- Purge Control Solenoid Valve Inspection
-- Egr Control Solenoid Valve Inspection
-- Injector
-- Throttle Body
-- Electronic Controlled Carburettor
-- General Information
-- Service Specifications
-- Sealant
-- Special Tools
-- Service Adjustment Procedures
-- Carburettor Appearance
-- Throttle Position Sensor (Tps) Adjustment
-- Carburettor Secondary Valve Operation Inspection
-- Carburettor Acceleration Pump Inspection
-- Choke Valve Inspection
-- Electric Auto Choke Inspection
-- Electric Choke Heater Inspection
-- Electric Choke Relay Inspection
-- Choke Breaker System Inspection
-- Choke Breaker Opening Inspection And Adjustment
-- Fast Idle Inspection And Adjustment
-- Auxiliary Accelerator Pump (Aap) Inspection
-- Vacuum Switch Control Vacuum Inspection
-- Fuel Pump Control System Inspection
-- Inspection Procedures Using The Eci Checker
-- Component Location
-- Engine Coolant Temperature Sensor Inspection
-- Throttle Position Sensor (Tps) Inspection
-- Engine Speed Sensor (Ignition Coil (-) Terminal) Inspection
-- Vacuum Switch Inspection
-- Oxygen Sensor Inspection
-- Feedback Solenoid Valve (Fbsv) Inspection
-- Stow Cut Solenoid Valve (Scsv) Inspection
-- Carburettor
-- Diesel Fuel
-- General Information
-- Service Specifications
-- Special Tool
-- Service Adjustment Procedures
-- Fuel Injection Timing Inspection And Adjustment
-- Engine Idling Speed Inspection And Adjustment
-- Fuel Discharge Prevention
-- Evacuation Of Water From Fuel Filter
-- Evacuation Of Air From Fuel Line
-- Fuel Filter Cartridge Replacement
-- Fuel Injection Pump Inspection
-- Boost Compensator Inspection
-- Injection Nozzle Inspection And Adjustment
-- Injection Nozzle
-- Injection Pump
-- Fuel Supply And Engine Control
-- General Information
-- Service Adjustment Procedures
-- Accelerator Cable Inspection And Adjustment
-- Fuel Filter Cartridge Replacement
-- Power Relay Check
-- Fuel Tank
-- Accelerator Cable And Pedal
-- Fuel Filter
-- Fuel Filter
13a_FUEL (DIESEL)
- FUEL SYSTEM [13A]
-- 1. Specifications
-- Fuel Injection Pump Specifications
-- Electronically Controlled Fuel Injection Pump Specifications
-- Injector Nozzle Specifications
-- Service Specifications
-- Torque Specifications
-- 2. Special Tools
-- 3. Fuel Injection Pump And Injection Nozzle
-- 4. Injection Nozzle Holder
-- 5. Fuel Injection Pump Assembly (4m40 Engine)
-- 6. Fuel Injection Pump Gear (4m40 Engine)
-- 7. Fuel Injection Nozzle (4m40 Engine)
14_COOLING
- COOLING
-- General Information
-- Service Specifications
-- Lubricant
-- Sealants
-- Service Adjustment Procedures
-- Radiator Cap Valve Opening Pressure
-- Engine Coolant Replacement
-- Concentration Measurement
-- Cooling Fan
-- Thermostat
-- Water Pump
-- Water Hose And Water Pipe
-- Radiator
15_INTAKE EXHAUST
- INTAKE AND EXHAUST
-- Service Specifications
-- Special Tool
-- Sealant
-- Service Adjustment Procedures
-- Intake Manifold Vacuum Inspection
-- Turbocharger Supercharging Inspection
-- Waste Gate Actuator Inspection
-- Air Temperature Switch Inspection
-- Power Relay Check
-- Air Cleaner
-- Intercooler And Intercooler Fan-Ecu
-- Intake Manifold
--
--
-- Intake And Exhaust Manifold, Turbocharger
-- Exhaust Manifold
-- Exhaust Pipe And Main Muffler
16_ENGINE ELECTRICAL
- ENGINE ELECTRICAL
-- Charging System
-- General Information
-- Service Specifications
-- Special Tool
-- Service Adjustment Procedures
-- Alternator Output Line Voltage Drop Test
-- Output Current Test
-- Regulated Voltage Test
-- Checking With An Analyzer
-- Alternator
-- Starting System
-- General Information
-- Ignition System
-- General Information
-- Service Specifications
-- Lubricant
-- Special Tools
-- Service Adjustment Procedures
-- Centrifugal Advance Control Device Inspection
-- Vacuum Advance Control Device Inspection
-- Ignition Coil Inspection
-- Power Transistor Inspection
-- Resistive Code Inspection
-- Spark Plug Check And Cleaning
-- Wave-Form Inspection Using An Analyzer (Ignition Primary And Secondary Voltage Wawe-Forms)
-- Distributor
-- Glow System
-- General Information
-- Service Specifications
-- Sealant
-- Service Adjustment Procedures
-- Self-Regulating Glow System Inspection
-- Glow Control Unit Inspection
-- Glow Plug Relay Inspection
-- Glow Plug Inspection
-- Engine Coolant Temperature Sensor Inspection
-- Glow Plug
17_EMISSION CONTROL
- EMISSION CONTROL
-- Emission Control
-- General Information
-- Emission Control Device Reference Table
-- Service Specifications
-- Sealant
-- Vacuum Hose
-- Vacuum Hose Piping Diagram
-- Vacuum Circuit Diagram
-- Vacuum Hose Inspection
-- Vacuum Hose Installation
-- Crankcase Emission Control System
-- General Information
-- System Diagram
-- Component Location
-- Positive Crankcase Ventilation System Inspection
-- Pcv Valve Inspection
-- Evaporative Emission Control System
-- General Information
-- System Diagram
-- Component Location
-- Purge Control System Inspection
-- Purge Port Vacuum Inspection
-- Purge Control Solenoid Valve Inspection
-- Exhaust Gas Recirculation (Egr) System
-- General Information
-- Operation
-- System Diagram
-- Component Location
-- Exhaust Gas Recirculation (Egr) Control System Inspection
-- Egr Valve Inspection
-- Egr Port Vacuum Inspection
-- Egr Control Solenoid Valve Inspection
-- Catalytic Converter
-- General Information
-- Canister
-- Two-Way Valve
-- Emission Control
-- General Information
-- Emission Control Device Reference Table
-- Service Specification
-- Sealant
-- Vacuum Hose
-- Vacuum Hose Piping Diagram
-- Vacuum Hose Inspection
-- Vacuum Hose Installation
-- Crankcase Emission Control System
-- Evaporative Emission Control System
-- General Information
-- System Diagram
-- Component Location
-- Purge Control System Inspection
-- Purge Control Valve Inspection
-- Thermo Valve Inspection
-- Purge Port (D Nipple) Vacuum Inspection
-- Bowl Vent Valve Inspection
-- Exhaust Gas Recirculation (Egr) System
-- General Information
-- System Diagram
-- Component Location
-- Exhaust Gas Recirculation (Egr) Control System Inspection
-- Vacuum Regulator Valve Inspection
-- Egr Valve Inspection
-- Thermo Valve Inspection
-- Egr Port Vacuum Inspection
-- Secondary Air Supply System
-- General Information
-- System Diagram
-- Component Location
-- Secondary Air Supply System Inspection
-- Secondary Air Control Valve Inspection
-- Secondary Air Control Solenoid Valve Inspection
-- Vacuum Tank Inspection
-- Intake Air Temperature Control System
-- General Information
-- System Diagram
-- Intake Air Temperature Control System Inspection
-- Air Control Valve Inspection
-- Thermo Sensor Inspection
-- Mixture Control Valve (Mcv)
-- General Information
-- Mixture Control Valve (Mcv) Inspection
-- Catalytic Converter
-- General Information
-- Canister
-- Two-Way Valve
-- Emission Control
-- General Information
-- Service Specifications
-- Sealant
-- Special Tool
-- Exhaust Gas Recirculation (Egr) System
-- General Information
-- System Diagram
-- Component Location
-- Function Inspection
-- Egr Solenoid Valve Operation Inspection
-- Egr Solenoid Valve Resistance Inspection
-- Lever Position Sensor (Lps) Adjustment
-- Engine Speed Sensor Inspection
-- Engine Coolant Temperature Sensor Inspection
-- Check At The Glow And Egr Control Unit
-- Two-Way Valve
21_CLUTCH
- CLUTCH
--
-- General Information
-- Service Specifications
-- Service Adjustment Procedures
-- Clutch Pedal Inspection And Adjustment
-- Clutch Pedal
-- Clutch Control
--
-- General Information
-- Service Specifications
-- Lubricants
-- Service Adjustment Procedures
-- Clutch Pedal Inspection And Adjustment
-- Bleeding
-- Clutch Pedal
-- Clutch Control
-- Clutch Master Cylinder
22_MANUAL TRANSMISSION
- MANUAL TRANSMISSION
-- General Information
-- Service Specification
-- Lubricants
-- Sealants
-- Service Adjustment Procedures
-- Oil Level Check
-- Oil Replacement
-- 4wd Detection Switch Continuity Inspection
-- High/Low Detection Switch Continuity Inspection
-- Transmission Control
-- Transmission Control
-- Transmission Control
-- Transmission Assembly
-- Transmission Assembly
-- 4wd Indicator-Ecu
23_AUTOMATIC TRANSMISSION
- AUTOMATIC TRANSMISSION
-- General Information
-- Service Specifications
-- Lubricants
-- Special Tools
-- Troubleshooting
-- Service Adjustment Procedures
-- Automatic Transmission Fluid Inspection
-- Automatic Transmission Fluid Change
-- Throttle Cable Check And Adjustment
-- Inhibitor Switch Continuity Inspection
-- Inhibitor Switch And Control Cable Adjustment
-- A/T Control Component Location
-- A/T Control Component Inspection
-- Converter Stall Test
-- Hydraulic Pressure Test
-- Governor Pressure Test
-- Hydraulic Circuit
-- Transmission Control
-- Transmission Assembly
-- Transmission Oil Cooler
23a_AUTOMATIC TRANSMISSION.pdf
- AUTOMATIC TRANSMISSION [23A]
-- General Information
-- 1. Specifications
-- Transmission Model Table
-- Service Specifications
-- Valve Body Spring Identification
-- Torque Specifications
-- Sealants
-- Adjustment Snap Rings And Spacers
-- 2. Special Tools
-- 3. Transmission
-- 4. Oil Pump
-- 5. Overdrive Clutch
-- 6. Overdrive Planetary Gear
-- 7. Overdrive Brake
-- 8. Forward Clutch
-- 9. Direct Clutch
-- 10. Center Support
-- 11. Front Planetary Gear
-- 12. Rear Planetary Gear And Output Shaft
-- 13. Brake No. 3
-- 14. Governor
-- 15. Valve Body
-- 16. Transfer
-- 17. Rear Output Shaft
-- 18. Rear Output Shaft
-- 19. Center Differential
-- 20. 2-4wd Synchronizer
-- 21. Transfer Drive Shaft
-- 22. Front Output Shaft
-- 23. Input Shaft
-- 24. Speedometer Sleeve
25_PROPSHAFT
- PROPELLER SHAFT
-- General Information
-- Service Specifications
-- Lubricant
-- Special Tools
-- Propeller Shaft
26_FRONT AXLE
- FRONT AXLE
-- General Information
-- Service Specifications
-- Lubricants
-- Sealants
-- Special Tools
-- Service Adjustment Procedures
-- Wheel Bearing Play Inspection
-- Front Axle Total Backlash Check
-- Front Axle Gear Oil Level Check
-- Drive Shaft Axial Play Check
-- Differential Carrier Oil Seal Replacement
-- Solenoid Valve Operation Check
-- Front Hub Assembly
-- Front Hub Assembly
-- Knuckle
-- Knuckle
-- Drive Shaft
-- Inner Shaft
-- Differential Carrier
-- Free-Wheeling Clutch
27_REAR AXLE
- REAR AXLE
-- General Information
-- Service Specifications
-- Lubricants
-- Sealants
-- Special Tools
-- Service Adjustment Procedures
-- Rear Axle Total Backlash Check
-- Axle Shaft Axial Play Check
-- Axle Shaft Axial Play Adjustment
-- Gear Oil Level Check
-- Limited Slip Differential Preload Measurement
-- Axle Housing Oil Seal Replacement
-- Axle Assembly
-- Axle Shaft
-- Axle Shaft
-- Differential Carrier
-- Limited Slip Differential Case Assembly
-- Limited Slip Differential Case Assembly
31_WHEEL TYRES
- WHEEL AND TYRE
-- General Information
-- Service Specifications
-- Troubleshooting
-- Service Adjustment Procedures
-- Tyre Inflation Pressure Check
-- Tyre Wear Check
-- Wheel Runout Check
-- Wheel And Tyre
32_POWER PLANT MOUNT
- POWER PLANT MOUNT
-- General Information
-- Special Tools
-- Front Engine Mount
-- Front Engine Mount
-- Rear Engine Mount
-- Front Differential Mount
-- Front Differential Mount Insulator Replacement
-- Suspension Crossmember Assembly
-- Suspension Crossmember Assembly
33_FRONT SUSPENSION
- FRONT SUSPENSION
-- General Information
-- Service Specifications
-- Sealants
-- Special Tools
-- Service Adjustment Procedures
-- Front Wheel Alignment Inspection And Adjustment
-- Shock Absorber And Lower Arm
-- Upper Arm
-- Torsion Bar
-- Strut Bar
-- Stabilizer Bar
34_REAR_SUSPENSION
- REAR SUSPENSION
-- General Information
-- Service Specifications
-- Special Tools
-- Service Adjustment Procedures
-- Rear Wheel Alignment
-- Rear Suspension Assembly
-- Rear Suspension Assembly
-- Stabilizer Bar
35_BRAKES
- SERVICE BRAKES
-- Basic Brake System
-- General Information
-- Service Specifications
-- Lubricants
-- Sealants
-- Special Tools
-- Troubleshooting
-- Service Adjustment Procedures
-- Brake Pedal Inspection And Adjustment
-- Stop Lamp Switch Inspection
-- Brake Booster Operating Test
-- Check Valve Operation Check
-- Brake Booster Vacuum Switch Check
-- Bleeding
-- Load Sensing Spring Length Check And Adjustment
-- Load Sensing Proportioning Valve Function Test
-- Disc Brake Pad Check And Replacement
-- Front Disc Brake Rotor Inspection
-- Rear Brake Disc Run-Out Check
-- Rear Brake Disc Run-Out Correction
-- Rear Brake Disc Thickness Check
-- Brake Lining Thickness Check
-- Brake Drum Inside Diameter Check
-- Brake Lining And Brake Drum Connection Check
-- Brake Lining Thickness Check
-- Brake Drum Inside Diameter Check
-- Brake Lining And Brake Drum Connection Check
-- Brake Pedal
-- Master Cylinder And Brake Booster
-- Load Sensing Proportioning Valve
-- Front Disc Brake
-- Front Disc Brake
-- Rear Disc Brake
-- Rear Drum Brake
-- Rear Drum Brake
-- Anti-Skid Braking System (Abs)
-- General Information
-- Service Specifications
-- Lubricants
-- Sealants
-- Special Tools
-- Troubleshooting
-- Service Adjustment Procedures
-- Abs Operation Check
-- Master Cylinder And Brake Booster
-- Hydraulic Unit
-- Wheel Speed Sensor
-- Steeping Wheel Sensor
-- Electronic Control Unit
-- Anti-Skid Braking System (Abs)
-- General Information
-- Service Specification
-- Special Tools
-- Troubleshooting
-- G-Sensor
36_PARKING_BRAKE
- PARKING BRAKES
-- General Information
-- Service Specifications
-- Lubricants
-- Sealant
-- Service Adjustment Procedures
-- Parking Brake Lever Stroke Check
-- Parking Brake Switch Check
-- Lining Running-In
-- Parking Brake Lever
-- Parking Brake Cable
-- Parking Brake Drum
37_STEERING
- STEERING
-- General Information
-- Service Specifications
-- Lubricants
-- Sealant
-- Special Tools
-- Service Adjustment Procedure
-- Steering Wheel Free Play Check
-- Steering Angle Check
-- Tie Rod End Ball Joint Variation Check (Shaft Direction)
-- Tie Rod End Ball Joint Starting Torque Check
-- Stationary Steering Effort Check
-- Checking Steering Wheel Return To Centre
-- Drive Belt Tension Check
-- Fluid Level Check
-- Fluid Replacement
-- Bleeding
-- Oil Pump Pressure Test
-- Power Steering Oil Pressure Switch Check
-- Steering Wheel And Shaft
-- Power Steering Gear Box
-- Power Steering Oil Pump
-- Power Steering Hoses
42_BODY
- BODY
-- Hood
-- Fender
-- Sealant
-- Special Tool
-- Fender
-- Fuel Filler Door
-- Window Glass
-- Adhesives
-- Special Tools
-- Window Repair
-- Windshield
-- Delta Window Glass
-- Rear Window Glass
-- Quarter Window Glass
-- Tailgate Window Glass
-- Roof Window Glass
-- Front Door
-- Service Specifications
-- Sealant

AND MORE...