Massey Ferguson MF6400 Series - Service Manual - Repair Manual

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MASSEY FERGUSON MF6400 SERIES - WORKSHOP, REPAIR, SERVICE MANUAL

- English Service Manual / Repair Manual, to Massey Ferguson MF6400 Series.

 CONTENTS:

SECTION 01
- Contents
- 01 - Introduction - Specifications
-- 1A10 - Using the manual
-- A . General
-- B . Structure of the manual
-- C . Service tools
-- D . Repairs and replacements
-- 1B10 - SPECIFICATIONS - General specifications
-- A . Model 6445
-- B . Model 6455
-- C . Model 6460
-- D . Model 6465
-- E . Model 6470
-- F . Model 6475
-- G . Model 6480
-- H . Model 6485
-- I . Model 6490
-- J . Model 6495
-- K . Model 6497
-- L . Model 6499
-- 1B11 - SPECIFICATIONS - Ground speeds
-- A . 6445
-- B . 6455
-- C . 6460, 6465, 6470
-- D . 6475, 6480
-- E . 6485
-- F . 6490
-- G . 6490, 6495, 6497
-- H . 6497, 6499
-- 1B12 - SPECIFICATIONS - Dimensions
-- A . Adjusting track width
-- B . Attachment points and dimensions
-- 1B13 - SPECIFICATIONS - Capacities
-- A . Capacities
-- 1C10 - Miscellaneous
-- A . Conversion tables
-- B . Retaining compounds and sealing products
-- C . Tightening torques
- 02 - Splitting the tractor
- 03 - Engine
- 05 - Gearbox
- 06 - Rear axle
- 07 - Power take off
- 08 - Front axle
- 09 - Hydraulics
- 10 - Electrical equipment
- 11 - Electronics
- 12 - Cab and equipment
- 13 - Accessories
SECTION 02
- Contents
- 01 - Introduction - Specifications
- 02 - Splitting the tractor
-- 2A10 - Splitting - Front frame / Perkins engine
-- A . General
-- B . Disassembling and reassembling (Perkins 6-cylinder engine)
-- C . Disassembling and reassembling (Perkins 4-cylinder engine)
-- D . Shimming the front frame (Perkins 4-cylinder EEM engine)
-- 2A20 - Splitting - Front frame / Sisu engine
-- A . General
-- B . Disassembling
-- C . Reassembling
-- 2A30 - Splitting the front frame/Sisu engine - MF 6497-6499
-- A . General
-- B . Disassembly
-- C . Reassembly
-- 2B10 - Splitting - Perkins Engine / GBA20 Gearbox
-- A . General
-- B . Disassembling and reassembling (Perkins 6-cylinder engine)
-- C . Disassembling and reassembling (Perkins 4-cylinder engine)
-- 2B11 - Perkins/GTA2520 engine separation
-- A . General
-- B . Disassembling and reassembling (six-cylinder Perkins engine)
-- C . Disassembling and reassembling (four-cylinder Perkins engine)
-- 2B20 - Splitting - Sisu Engine / GBA10 Gearbox
-- A . General
-- B . Disassembly
-- C . Reassembly
-- 2B21 - Splitting the Sisu engine/GTA1030
-- A . General
-- B . Disassembly
-- C . Reassembly
-- 2B22 - Sisu engine/GTA1540 transmission separation
-- A . General
-- B . Disassembly
-- C . Reassembly
-- 2C10 - Splitting - GBA20 gearbox / Centre housing
-- A . General
-- B . Disassembling and reassembling with the cab fixed to the centre housing
-- C . Disassembling and reassembling with the cab fixed to the gearbox
-- 2C30 - GBA25/GPA20 separation
-- A . General
-- B . Disassembly and reassembly with the cab fixed to the centre housing
-- C . Disassembling and reassembling with the cab fixed to the gearbox
-- 2C40 - GBA10/GPA30 separation
-- A . General
-- B . Disassembly and reassembly with the cab fixed to the rear axle
-- C . Disassembly and reassembly with the cab fixed to the gearbox
-- 2D10 - Intermediate housing/centre housing separation - GPA30
-- A . General
-- B . Preliminary operations
-- C . Disassembly
-- D . Reassembly
-- E . Final operation
-- 2E10 - Splitting - PTO housing / Centre housing
-- A . General
-- B . Preliminary operations
-- C . Disassembling
-- D . Reassembling
-- E . Final operations
-- 2E20 - Centre housing/PTO housing separation - GPA30
-- A . General
-- B . Preliminary operations
-- C . Disassembly
-- D . Reassembly
-- E . Final operations
-- 2F10 - Reinforcements - GTA1040
-- A . General
-- B . Installation of reinforcements on the GBA10 gearbox
-- 2F11 - Reinforcements - GTA1030
-- A . General
-- B . Installation of reinforcements on the Sisu engine
-- C . Installation of reinforcements on the GBA10 gearbox
-- 2F12 - Reinforcements - GTA1540
-- A . General
-- B . Installing reinforcements on a Sisu engine
- 03 - Engine
- 05 - Gearbox
- 06 - Rear axle
- 07 - Power take off
- 08 - Front axle
- 09 - Hydraulics
- 10 - Electrical equipment
- 11 - Electronics
- 12 - Cab and equipment
- 13 - Accessories
SECTION 03
- Contents
- 01 - Introduction - Specifications
- 02 - Splitting the tractor
- 03 - Engine
-- 3A10 - PERKINS ENGINE - General
-- A . Introduction
-- B . Specifications and standards concerning fuel, oil and coolant
-- C . Main characteristics
-- 3B10 - SISU ENGINE - General
-- A . Introduction
-- B . Specifications and standards concerning fuel, oil and coolant
-- C . Main characteristics
-- A . General
-- B . Removing - refitting the cover and replacing the lip seal
-- C . Removing - refitting the spacer
-- D . Service tool
-- 3B13 - SISU ENGINE - Engine/GTA1030 transmission link
-- A . General
-- B . Removing - refitting the vibration damper
-- C . Removing - refitting the engine flywheel
-- D . Replacing the sealed bearing
-- E . Replacing the starter ring gear
-- F . Service tool
-- 3B14 - SISU ENGINE - Engine/GTA2520 and GTA1540 transmission connection
-- A . General
-- B . Removing and refitting the vibration damper
-- C . Removing and refitting the engine flywheel
-- D . Replacing the sealed bearing
-- E . Replacing the starter ring gear
-- F . Service tool
- 05 - Gearbox
- 06 - Rear axle
- 07 - Power take off
- 08 - Front axle
- 09 - Hydraulics
- 10 - Electrical equipment
- 11 - Electronics
- 12 - Cab and equipment
- 13 - Accessories
SECTION 04
- Contents
- 01 - Introduction - Specifications
- 02 - Splitting the tractor
- 03 - Engine
- 05 - Gearbox
-- 5A10 - General - GBA20 operation
-- A . General
-- B . Construction and description
-- C . Operation
-- D . Specifications for transmission with power shuttle, Dynashift and input gear train
-- 5A11 - GBA20 input unit
-- A . General
-- B . Preliminary operations
-- C . Removal
-- D . Refitting
-- E . Adjusting the progressivity sensor
-- F . Final operations
-- G . Service tools
-- 5A12 - GBA20 Power shuttle
-- A . General
-- B . Removing and refitting the forward clutch
-- C . Disassembling and reassembling the forward clutch
-- D . Shimming the forward clutch
-- E . Disassembling and reassembling the reverse clutch
-- F . Disassembling and reassembling the drive pinion - Shimming the shaft
-- G . Service tools
-- 5A13 - GBA20 Dynashift
-- 5A15 - GBA20 Selector rails
-- A . General
-- B . Servicing guide
-- C . Creeper fork
-- D . Hare and Tortoise fork - Mechanical lock assembly - 1st /2nd - 3rd / 4th forks - Selector rail
-- 5A16 - GBA20 Output shaft
-- A . General
-- B . Preliminary operations
-- C . Removing and refitting the selector rail and the forks
-- D . Removing, refitting and shimming the shaft
-- 5A17 - GBA20 Mainshaft
-- A . General
-- B . Preliminary operations
-- C . Disassembling and reassembling the shaft
-- 5A18 - GBA20 Layshaft
-- A . General
-- B . Final operations
-- C . Removing and refitting the shaft and pinion assembly
-- D . Removing and refitting pinions
-- E . Replacing the taper roller bearings and the shaft (54)
-- F . Shimming the pinions
-- G . Shimming the shaft
-- 5A20 - GBA20 - Super Creeper unit
-- A . General
-- B . Kinematics and operation
-- C . Removing-refitting and disassembling-reassembling the epicyclic gear trains
-- D . Disassembling-reassembling the planet carriers
-- E . Adjusting the control
-- 5B10 - GBA10 - General - Operation
-- A . General
-- B . Operation
-- C . Specifications
-- D . Tightening torques and sealing products
-- 5B11 - GBA10 - Input unit
-- A . General
-- B . Preliminary operations
-- C . Removal
-- D . Refitting
-- E . Adjusting of the progressivity sensor
-- F . Final operations
-- G . Service tools
-- 5B12 - GBA10 - PowerShuttle
-- A . General
-- B . Removing - refitting the forward clutch
-- C . Disassembling - reassembling the forward clutch
-- D . Shimming the forward clutch
-- E . Disassembling - reassembling the reverse clutch
-- F . Disassembling - reassembling the driving pinion - Shimming the shaft
-- G . Service tools
-- 5B13 - GBA10 - Dynashift
-- A . General
-- B . Operating principle
-- C . Preliminary operations
-- D . Removing and disassembling the cover, housing, front clutch and brake
-- E . Removing and splitting the planet carrier unit
-- F . Disassembling the rear clutch and brake
-- G . Assembling the planet carriers
-- H . Reassembling the rear clutch and the brake
-- I . Refitting the cover, front clutch, brake and housing
-- J . Shimming the planet carriers
-- K . Assembling the input unit
-- L . Final operations
-- M . Service tools
-- 5B14 - GBA10 - Selector cover
-- A . General
-- B . Identification and functions of components
-- C . Removing - refitting the cover
-- D . Replacing Hare / Tortoise piston seals
-- E . Disassembling - reassembling the selector mechanism
-- F . Adjusting the Hare / Tortoise range
-- G . Fitting and adjusting the gear cables
-- H . Service tool
-- 5B15 - GBA10 - Selector rails
-- A . General
-- B . Servicing guide
-- 5B16 - GBA10 - Output shaft
-- A . General
-- B . Preliminary operations
-- C . Removing - refitting the selector rails and forks
-- D . Removing - refitting and shimming the shaft
-- E . Final operations
-- 5B17 - GBA10 - Mainshaft
-- A . General
-- B . Preliminary operations
-- C . Disassembling - reassembling the shaft
-- D . Final operations
-- E . Shimming the shaft
-- F . Service tools
-- 5B18 - GBA20 - Layshaft
-- A . General
-- B . Preliminary operations
-- C . Removing and disassembling the layshaft
-- D . Reassembling and refitting the layshaft
-- E . Final operations
-- F . Shimming the pinions
-- G . Shimming the bearings
-- H . Service tools
-- 5B19 - GBA10 - Creeper unit
-- A . General
-- B . Operation
-- C . Removing - refitting the unit
-- D . Disassembling - reassembling and adjusting the selector mechanism (GPA40)
-- E . Disassembling - reassembling and adjusting the selector mechanism (GPA30)
-- F . Disassembling - reassembling the epicyclical gear reducer unit
-- G . Adjusting the control
-- 5C10 - GBA25 - General - Operation
-- A . General
-- B . Construction and description
-- C . Kinematics of the GBA25 gearbox
-- D . Synchronisers
-- E . Main unit robotic control
-- F . GBA25 - disassembly steps
-- G . GBA25 transmission spécifications
-- 5C11 - GBA25 - PowerShuttle
-- A . General
-- B . Preliminary operations
-- C . Removing and refitting the PowerShuttle
-- D . Removing and refitting the PowerShuttle
-- E . Final operations
-- F . Service tools
-- 5C12 - GBA25 - Powershift module
-- A . General
-- B . Operating principle
-- C . Kinematics
-- D . Preliminary operations
-- E . Removing and refitting the Powershift module
-- F . Disassembling and reassembling the Dynashift module
-- G . Disassembling and reassembling the speed multiplier module
-- H . Disassembling and reassembling the planet gears
-- I . Final operations
-- J . Service tools
-- 5C13 - GBA25 - Robotic mechanical gearbox
-- A . General
-- B . Operating principle
-- C . Description and kinematics of ratios
-- D . Preliminary operations
-- E . Removing and refitting the primary and secondary shafts
-- F . Disassembling and reassembling the primary and secondary shafts
-- G . Shimming the primary and secondary shafts in the housing
-- H . Adjusting the selector rails and forks
-- I . Adjusting the safety finger
-- J . Assembling the intermediate speed sensor
-- K . Final operations
-- L . Service tools
-- 5C14 - GBA25 - Creeper unit
-- A . General
-- B . Operation
-- C . Removing the creeper unit and the ring gear
-- D . Removing the planet carrier
-- E . Reassembling the planet carrier, refitting the ring gear and the unit
-- F . Final operations
-- G . Adjusting the control
-- 5C15 - GBA25 - Super Creeper unit
-- A . General
-- B . Kinematics and operation
-- C . Removing-refitting and disassembling-reassembling the epicyclic gear trains
-- D . Disassembling-reassembling the planet carriers
-- E . Final steps
-- F . Adjusting the control
-- 5D10 - GBA15 - General - Operation
-- A . General
-- B . Powershift module and PowerShuttle
-- C . Main gearbox
-- D . Synchronisers
-- E . GBA15 gearbox dismantling steps
-- F . Transmission specifications
-- 5D11 - GBA15 - Power Shuttle
-- A . General
-- B . Removing and refitting the front support and the Power Shuttle multidisc clutches
-- C . Service tools
-- 5D12 - GBA15 - Powershift module
-- A . General
-- B . Operating principle of the Powershift module and its control
-- C . Kinematics
-- D . Removing and refitting the Powershift module
-- E . Disassembling and reassembling the Dynashift module
-- F . Disassembling and reassembling the multiplier module
-- G . Removing and refitting the planet gears of the Dynashift module
-- H . Removing and refitting the multiplier module planet gears
-- I . Service tools
-- 5D13 - GBA15 - Robotic mechanical gearbox
-- A . General
-- B . Principles of operation
-- C . Kinematics of the ranges and description of the gearbox
-- D . Removing the gearbox
-- E . Removing and refitting the primary shaft/output shaft unit
-- F . Disassembling and reassembling the primary shaft and output shaft
-- G . Shimming the primary shaft, reverse layshaft gear and output shaft
-- H . Adjusting the selector rails controlling the forks
-- I . Adjusting the safety device
-- J . Fitting the speed sensor on the gearbox
-- K . Final steps
-- L . Service tools
-- 5D14 - GBA15 - Creeper
-- A . General
-- B . Operation
-- C . Removing and refitting the creeper gearbox
-- D . Disassembling, reassembling and adjusting the gear selection mechanism
-- E . Disassembling and reassembling the final drive
-- F . Adjusting the control
- 06 - Rear axle
- 07 - Power take off
- 08 - Front axle
- 09 - Hydraulics
- 10 - Electrical equipment
- 11 - Electronics
- 12 - Cab and equipment
- 13 - Accessories
SECTION 05
- Contents
- 01 - Introduction - Specifications
- 02 - Splitting the tractor
- 03 - Engine
- 05 - Gearbox
- 06 - Rear axle
-- 6A10 - General - GPA20 operation
-- A . General
-- B . Centre housing assembly
-- 6A11 - GPA 20 Normal Duty trumpet housings
-- A . General
-- B . Trumpet assembly
-- C . Planet carrier
-- 6A12 - GPA20 Super Heavy Duty trumpet housings
-- A . General
-- B . Removing and refitting the trumpet housing assembly
-- C . Disassembling and reassembling the planet carrier
-- D . Replacing bearings and seals
-- E . Shimming the axle shaft bearings
-- F . Replacing a stud on the flanged shaft
-- 6A13 - GPA20 brake pistons
-- A . General
-- B . Disassembly
-- C . Reassembly
-- 6A14 - GPA20 handbrake unit and control
-- 6A15 - GPA20 differential
-- A . General
-- B . Removing the left-hand flange and differential lock assembly
-- C . Disassembling and reassembling the differential lock assembly
-- D . Refitting the left-hand flange and the differential lock assembly
-- E . Removing the differential assembly
-- F . Disassembling the differential assembly and the ring gear
-- G . Removing and disassembling the drive pinion
-- H . Reassembling the ring gear and differential assembly
-- I . Adjusting the bevel gear distance, refitting and shimming the drive pinion
-- 6A16 - GPA20 Hitch / Linkage
-- M . General
-- N . Removing the cover
-- O . Disassembling the cover
-- P . Reassembling the cover
-- Q . Refitting the cover
-- 6A17 - GPA20 Auto-hitch
-- A . General
-- B . Presentation of brackets and Dromone auto-hitch (Fig. 1)
-- C . Adjusting auto-hitch tie-rods and the control
-- D . Operating principle of the Dromone retractable hook
-- 6A18 - GPA20 rear wheels / hubs
-- A . General
-- B . Description of assembly with flanged axle shaft and tightening torque for nuts
-- C . Changing wheel track
-- D . Replacing a wheel stud
-- 6B10 - GPA40 - General - Operation
-- A . General
-- B . Layout of the main components
-- C . Specifications for 40 kph GPA40 rear axle
-- D . Specifications for 50 kph GPA40 rear axle
-- 6B11 - GPA40 - Normal Duty trumpet housings
-- A . General
-- B . Removing and refitting the trumpet housing assembly
-- C . Removing and refitting, disassembling and reassembling the planet carrier
-- D . Replacing tapered roller bearings and seals
-- E . Shimming the tapered roller bearings of the axle shaft
-- F . Replacing a stud on the flanged axle shaft
-- G . Service tools
-- 6B12 - GPA40 - Heavy Duty trumpet housings
-- A . General
-- B . Removing and refitting the trumpet housing assembly
-- C . Removing and refitting the brake plate and ring gear assembly
-- D . Removing and refitting, disassembling and reassembling the planet carrier
-- E . Replacing tapered roller bearings and seals
-- F . Shimming the tapered roller bearings of the axle shaft
-- G . Replacing a stud on the flanged axle shaft
-- H . Service tools
-- 6B13 - GPA40 - Sealed Heavy Duty trumpet housings
-- A . General
-- B . Removing and refitting the trumpet housing assembly
-- C . Removing and refitting the compartment and ring gear assembly
-- D . Replacing compartment seals
-- E . Removing and refitting, disassembling and reassembling the planet carrier
-- F . Replacing tapered roller bearings and seals
-- G . Shimming the tapered roller bearings of the axle shaft
-- H . Service tools
-- 6B1a - GPA40 - Trumpet housings with composite final drive
-- A . General
-- B . Epicyclic gear train kinematics
-- C . Removing and refitting the trumpet housing assembly
-- D . Removing and refitting the spacer and ring gear assembly
-- E . Replacing the spacer seals
-- F . Replacing the cassette seal
-- G . Removing and refitting, disassembling and reassembling the planet carrier
-- H . Shimming the double planet gears
-- I . Replacing tapered roller bearings
-- J . Shimming the tapered roller bearings of the axle shaft
-- K . Service tools
-- 6B14 - GPA40 - Brake pistons
-- A . General
-- B . Removing and refitting a brake piston
-- C . Disassembling, reassembling and adjusting the return travel limit mechanism of the brake piston on 50 kph tractors
-- D . Service tools
-- 6B15 - GPA40 - Pinion
-- A . General
-- B . Removing and refitting the pinion/hand brake unit assembly, and removing and refitting the pinion
-- C . Shimming the pinion and adjusting the position of the pinion/hand brake unit assembly
-- D . Service tools
-- 6B16 - GPA40 - Hand brake unit and control
-- A . General
-- B . Removing and refitting, disassembling and reassembling the hand brake unit and its control
-- C . Layout of components
-- D . Adjusting the hand brake
-- E . Removing and refitting the hand brake lever, and adjusting the control cable
-- 6B18 - GPA40 - 5" differential and multidisc lock
-- A . General
-- B . Removing and refitting the left-hand differential support and seal rings
-- C . Removing and refitting the right-hand differential support
-- D . Removing and refitting the ring gear/differential assembly
-- E . Disassembling and reassembling the multidisc differential lock
-- F . Removing and refitting the planet gears and sun gears
-- G . Disassembling and reassembling the ring gear
-- H . Adjusting and checking the backlash
-- I . Shimming the ring gear/differential assembly
-- J . Service tools
-- 6B19 - GPA40 - 7" differential and multidisc lock
-- A . General
-- B . Removing and refitting the left-hand differential support and seal rings
-- C . Removing and refitting the right-hand differential support
-- D . Removing and refitting the ring gear/differential assembly
-- E . Disassembling and reassembling the multidisc differential lock
-- F . Removing and refitting the planet gears and sun gears
-- G . Disassembling and reassembling the ring gear
-- H . Adjusting and checking the backlash
-- I . Shimming the ring gear/differential assembly
-- J . Service tools
-- 6B20 - GPA40 - Hitch and linkage
-- A . General
-- B . Attaching the rams
-- C . Removing and refitting the bearings and single-piece linkage arms
-- D . Disassembling and reassembling the bearings
-- E . Removing and refitting the main support
-- F . Rear hitch and ram - description, disassembling and reassembling
-- G . Preparing and refitting the position sensor
-- 6B21 - GPA40 - Auto-hitch
-- A . General
-- B . Operating principle of the "Dromone" hitch
-- C . Adjusting the tie rods and the control
-- D . Fitting the "Dromone" hitch fixed support
-- 6B22 - GPA40 - Rear wheels/hubs
-- A . General
-- B . Flanged axle shaft
-- C . Straight axle shaft
-- D . Adjusting the rear wheel track width
-- 6C10 - GPA30 - General - Operation
-- A . General
-- B . Layout of main components
-- C . GPA30 rear axle specifications
-- 6C11 - GPA30 - Heavy Duty Sealed trumpet housings
-- A . General
-- B . Removing - refitting the trumpet assembly
-- C . Removing - refitting the sealed compartment and ring gear assembly
-- D . Replacing sealed compartment seals
-- E . Removing and disassembling the planet carrier
-- F . Reassembling and refitting the planet carrier
-- G . Replacing axle shaft bearings and seals
-- H . Shimming the axle shaft bearings
-- I . Service tools

AND MORE....