Range Rover Sport (L320) - Repair, Service and Maintenance Manual

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RANGE ROVER SPORT (L320) - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual, to vehicles Range Rover Sport (L320).

 
CONTENTS:

- Workshop Service Manual for Range Rover Sport L320 2013 Sec.1
- 1: General Information
- 100: Service Information
- 100-00: General Information Description and Operation
- - - About This Manual
- - - About This Manual
- - - Important Safety Instructions
- - - How To Use This Manual
- - - General Service Information
- - - Standard Workshop Practices
- - - Health and Safety Precautions
- - - Solvents, Sealants and Adhesives
- - - Road/Roller Testing
- - - Special Tool Glossary
- - - Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions
- - - DTC: Adaptive Damping Control Module (ADCM)
- - - DTC: Adaptive Speed Control Module (ASCM)
- - - DTC: Air Suspension Control Module
- - - DTC: Anti-Lock Braking System Control Module (ABS)
- - - DTC: Audio Amplifier Control Module (AAM)
- - - DTC: Auto High Beam Control Module (AHBCM)
- - - DTC: Automatic Temperature Control Module (ATC)
- - - DTC: Central Junction Box (CJB)
- - - DTC: Digital Radio Control Module (DRCM)
- - - DTC: Driver/Passenger Door Module (DDM/PDM)
- - - DTC: Driver/Passenger Seat Module (DSM/PSM)
- - - DTC: Dynamic Response Control Module (DRM)
- - - DTC: Electric Park Brake Control Module (EPBCM)
- - - DTC: Electric Steering Column Lock Control Module (ESCL)
- - - DTC: Fuel Fired Booster Heater Control Module (FFBH)
- - - DTC: Headlamp Leveling Control Module (HCM)
- - - DTC: Instrument Cluster (IC)
- - - DTC: Integrated Audio Module (IAM) -High Line
- - - DTC: Integrated Control Panel (ICP)
- - - DTC: Integrated Control Panel B (ICPB)
- - - DTC: Keyless Vehicle Module (KVM)
- - - DTC: Occupant Classification Sensor Control Module (OCSCM)
- - - DTC: Parking Aid Control Module (PACM)
- - - DTC: Rear Differential Control Module (RDCM)
- - - DTC: Rear Seat Entertainment Control Module (RSECM)
- - - DTC: Rear View Camera (RVC)
- - - DTC: Restraints Control Module (RCM)
- - - DTC: Satellite Radio Control Module (SRCM)
- - - DTC: Steering Angle Sensor Module (SASM)
- - - DTC: Tailgate Control Module (TGCM)
- - - DTC: Terrain Response Switch Pack (TR)
- - - DTC: (TS)
- - - DTC: Module Name: Transfer Case Control Module
- - - DTC: Transmission Control Switch (TCS)
- - - DTC: Transmission Control Module (TCM)
- - - DTC: TV Control Module (TVCM)
- - - TDV6 3.0L Diesel , DTC: Engine Control Module (ECM)
- - - V8 5.0L Petrol/V8 S/C 5.0L Petrol, DTC: Engine Control Module (ECM)
- 100-01: Identification Codes
- Description and Operation
- - - Identification Codes
- 100-02: Jacking and Lifting
- Description and Operation
- - - Jacking
- - - Lifting
- - - Vehicle Recovery
- 100-03: Maintenance Schedules
- Description and Operation
- - - Maintenance Schedules -Gasoline Engines
- - - Maintenance Schedules -Diesel Engines
- 100-11: Vehicle Transportation Aids and Vehicle Storage
- Description and Operation New Vehicle Storage New Vehicle Storage Form
- 101: Pre-Delivery Information
- 101-01: Pre-Delivery Inspection Manual Description and Operation
- - - Preliminary
- - - Vehicle Interior
- - - Vehicle Exterior
- - - Road Test
- - - Quality Assurance Checks
- - - 101-02: Showroom Preparation
- Description and Operation
- - - Showroom Preparation
- Workshop Service Manual for Range Rover Sport L320 2013 Sec.2
- 2: Chassis
- 204: Suspension
 
- 204-00: Suspension System -General Information
- - - Specification
- Diagnosis and Testing
- - - Suspension System
- General Procedures
- - - Four-Wheel Alignment (57.65.04)
- Front Wheel Bearing and Wheel Hub Runout Check 204-01: Front Suspension
- - - Specification
- Description and Operation
- - - Front Suspension
- Diagnosis and Testing
- - - Front Suspension
- Removal and Installation
- - - Front Stabilizer Bar (60.10.01)
- - - Front Stabilizer Bar Link (60.10.02/60.10.04)
- - - Upper Arm Ball Joint (60.15.02)
- - - Lower Arm Ball Joint (60.15.03)
- - - Wheel Knuckle (60.25.01)
- - - Front Wheel Bearing and Wheel Hub (60.25.14)
- - - Upper Arm (60.35.01)
- - - Lower Arm (60.35.02)
- - - Upper Arm Bushing (60.35.32)
- - - Lower Arm Bushing (60.35.33)
- Lower Arm Rear Bushing (60.35.25) (60.35.36) (60.35.36.47) 204-02: Rear Suspension
- - - Specification
- Description and Operation
- - - Rear Suspension
- Diagnosis and Testing

- - - Rear Suspension
- Removal and Installation
- - - Wheel Bearing and Wheel Hub (64.15.14)
- - - Upper Arm (64.35.60)
- - - Lower Arm (64.35.54)
- - - Upper Arm Ball Joint (64.15.07)
- - - Rear Stabilizer Bar (64.35.08)
- - - Rear Stabilizer Bar Link (64.35.24)
- - - Lower Arm Bushing (64.35.15)
- - - Upper Arm Bushing (64.35.22)
- - - Lower Arm Ball Joint (64.15.08)
- - - Toe Link (64.35.70)
- Wheel Knuckle (64.35.10) 204-04: Wheels and Tires
- - - Specification
- Description and Operation
- - - Wheels and Tires
- Diagnosis and Testing
- - - Wheels and Tires
- Removal and Installation
- - - Tire Low Pressure Sensor (74.10.05)
- - - Tire Pressure Monitoring System (TPMS) Front Antenna (86.53.16)
- - - Tire Pressure Monitoring System (TPMS) Rear Antenna (86.53.17)
- Tire Pressure Monitoring System (TPMS) Module (86.54.05) 204-05: Vehicle Dynamic Suspension
- - - Specification
- Description and Operation
- - - Vehicle Dynamic Suspension
- Diagnosis and Testing
- - - Vehicle Dynamic Suspension
- General Procedures
- - - Ride Height Adjustments (60.90.03)
- - - Air Suspension System Depressurize and Pressurize (60.50.38)
- - - Air Leaks
- Removal and Installation Front Shock Absorber and Air Spring Assembly (60.21.01.99)
- - - Front Air Shock Absorber (60.30.02.45)
- - - Suspension Height Sensor (60.36.01)
- - - Air Suspension Reservoir (60.50.03)
- - - Air Suspension Control Module (60.50.04)
- - - Air Suspension Reservoir Solenoid Valve Block (60.50.05)
- - - Air Suspension Compressor Drier (60.50.09)
- - - Air Suspension Compressor (60.50.10)
- - - Air Suspension Front Solenoid Valve Block (60.50.11)
- - - Rear Shock Absorber and Air Spring Assembly (64.21.01.99)
- - - Rear Air Shock Absorber (64.30.02.45)
- - - Air Suspension Rear Solenoid Valve Block (64.50.11)
- - - Air Suspension Air Filter (64.50.12)
- - - Air Suspension Muffler (64.50.01)
- - - Air Suspension Pressure Sensor
- 204-06: Ride and Handling Optimization
- - - Specification
- Description and Operation
- - - Ride and Handling Optimization
- - - Active Stabilization System
- Diagnosis and Testing
- - - Ride and Handling Optimization
- - - Active Stabilization System
- General Procedures
- - - Active Stabilization System Bleeding (60.60.13)
- Removal and Installation
- - - Upper Accelerometer (60.60.02)
- - - Lower Accelerometer (60.60.03)
- - - Fluid Pump -V8 5.0L Petrol/V8 S/C 5.0L Petrol
- - - Fluid Pump (60.60.10) -TDV6 3.0L Diesel
- - - Dynamic Response Module (60.60.01)
- - - Valve Block (60.60.20)
- - - Valve Block Filter (60.60.21)
- - - Valve Block to Front Stabilizer Bar Actuator Pipe Assembly
- - - Valve Block to Rear Stabilizer Bar Actuator Pipe Assembly
- - - Valve Block Transducer (60.60.22)
- - - Front Stabilizer Bar Bushing (60.60.47) -V8 5.0L Petrol/V8 S/C 5.0L Petrol
- - - Front Stabilizer Bar Bushing (60.60.47) -TDV6 3.0L Diesel
- - - Front Stabilizer Bar (60.60.50) -V8 5.0L Petrol/V8 S/C 5.0L Petrol
- - - Front Stabilizer Bar (60.60.50) -TDV6 3.0L Diesel
- - - Rear Stabilizer Bar Bushing (64.60.47)
- - - Rear Stabilizer Bar (64.60.50)
- - - Pressure Control Valve
- - - Ride and Handling Optimization Switch (86.65.11)
- - - Direction Control Valve Solenoid
- 205: Driveline
- 205-00: Driveline System -General Information Diagnosis and Testing
- - - Driveline System
- 205-01: Driveshaft
- - - Specification
- Description and Operation
- - - Driveshaft
- - - Universal Joints
- Diagnosis and Testing
- - - Driveshaft
- Removal and Installation
- - - Front Driveshaft (47.15.02) -V8 5.0L Petrol/V8 S/C 5.0L Petrol
- - - Front Driveshaft (47.15.02) -TDV6 3.0L Diesel
- - - Rear Driveshaft (47.15.03)
- 205-02: Rear Drive Axle/Differential
- - - Specification
- Description and Operation
- - - Rear Drive Axle and Differential
- Diagnosis and Testing
- - - Rear Drive Axle and Differential
- General Procedures
- - - Differential Draining and Filling (51.25.02)
- In-Vehicle Repair
- - - Differential Locking Motor (51.15.03) Rear Axle Oil Temperature Sensor (51.15.06) Drive Pinion Seal (51.20.01) Differential Locking Module (51.30.01)
- Removal and Installation
- - - Axle Assembly (51.15.01) Axle Housing Bushing (51.15.41) Rear Axle Housing Support Insulator (51.15.44)
- 205-03: Front Drive Axle/Differential
- - - Specification
- Description and Operation
- - - Front Drive Axle and Differential
- Diagnosis and Testing
- - - Front Drive Axle
- General Procedures
- - - Differential Draining and Filling (54.15.02)
- In-Vehicle Repair
- - - Drive Pinion Seal (54.10.20) Front Axle Housing Support Insulator (54.10.24) Axle Tube (47.10.42)
- Removal and Installation
- - - Axle Assembly (54.10.01) Axle Carrier Bushing (54.10.26) Axle Tube Bushing Axle Cover Bushing
- 205-04: Front Drive Halfshafts
- - - Specification
- Description and Operation
- - - Front Drive Halfshafts Halfshaft Joint
- Diagnosis and Testing
- - - Front Drive Halfshafts
- Removal and Installation
- - - Front Halfshaft LH (47.10.01) Front Halfshaft RH (47.10.02) Outer Constant Velocity (CV) Joint Boot (47.10.03) Outer Constant Velocity (CV) Joint (47.10.04) Inner Constant Velocity (CV) Joint Boot (47.10.16) Halfshaft Seal LH (54.10.18) Halfshaft Seal RH (54.10.21)
- 205-05: Rear Drive Halfshafts
- - - Specification
- Description and Operation
- - - Rear Drive Halfshafts
- Diagnosis and Testing
- - - Rear Drive Halfshafts
- Removal and Installation
- - - Outer Constant Velocity (CV) Joint Boot (47.11.03) Inner Constant Velocity (CV) Joint Boot (47.11.16) Rear Halfshaft (47.11.01)
- 206: Brake System 206-00: Brake System -General Information
- - - Specification
- Diagnosis and Testing
- - - Brake System
- General Procedures
- - - Front Brake Disc Runout Check (70.12.15.01) -Vehicles Without: High Performance Brakes Front Brake Disc Runout Check (70.12.15.01) -Vehicles With: High Performance Brakes Rear Brake Disc Runout Check (70.12.36.01) Brake System Bleeding (70.25.02) -Vehicles With: High Performance Brakes Brake System Bleeding (70.25.02) -Vehicles With: Standard Brakes Brake System Pressure Bleeding (70.25.02) Component Bleeding -Vehicles With: High Performance Brakes Component Bleeding -Vehicles With: Standard Brakes Front Brake Disc Runout Check -With Wheel On -Vehicles With: Standard Brakes Front Brake Disc Runout Check -With Wheel On -Vehicles With: High Performance Brakes Brake Pad Bedding-In
- 206-03: Front Disc Brake
- - - Specification
- Description and Operation
- - - Front Disc Brake
- Diagnosis and Testing
- - - Front Disc Brake
- Removal and Installation
- - - Brake Disc (70.12.10) -Vehicles With: Standard Brakes Brake Disc (70.12.10) -Vehicles With: High Performance Brakes Brake Pads (70.40.02) -Vehicles With: Standard Brakes Brake Pads (70.40.02) -Vehicles With: High Performance Brakes Brake Caliper (70.55.24) -Vehicles With: Standard Brakes Brake Caliper (70.55.24) -Vehicles With: High Performance Brakes
- 206-04: Rear Disc Brake
- - - Specification
- Description and Operation
- - - Rear Disc Brake
- Diagnosis and Testing
- - - Rear Disc Brake
- Removal and Installation
- - - Brake Disc (70.12.33) Brake Pads (70.40.03) Brake Caliper (70.55.25) Brake Caliper Anchor Plate (70.55.29)
- 206-05: Parking Brake and Actuation
- - - Specification
- Description and Operation
- - - Parking Brake
- Diagnosis and Testing
- - - Parking Brake
- General Procedures
- - - Parking Brake Shoe and Lining Adjustment (70.40.11) Parking Brake Shoes Bedding-In (70.40.12)
- Removal and Installation
- - - Parking Brake Cable LH Parking Brake Cable RH Parking Brake Switch Parking Brake Actuator (70.35.48) -Vehicles With: Standard Brakes Parking Brake Actuator (70.35.48) -Vehicles With: High Performance Brakes Parking Brake Shoes (70.40.09)
- 206-06: Hydraulic Brake Actuation
- - - Specification
- Description and Operation
- - - Hydraulic Brake Actuation
- Diagnosis and Testing
- - - Hydraulic Brake Actuation
- Removal and Installation
- - - Brake Fluid Reservoir (70.25.31) Brake Master Cylinder (70.30.08) Brake Pedal (70.35.01) Brake Pedal and Bracket (70.35.03)
- 206-07: Power Brake Actuation
- - - Specification
- Description and Operation
- - - Brake Booster
- Diagnosis and Testing
- - - Power Brake System
- Removal and Installation
- - - Brake Booster (70.50.01) Brake Vacuum Pump -TDV6 3.0L Diesel Brake Vacuum Pump -V8 5.0L Petrol/V8 S/C 5.0L Petrol
- 206-09A: Anti-Lock Control -Traction Control
- - - Specification
- Description and Operation
- Anti-Lock Control -Traction Control Diagnosis and Testing
- - - Anti-Lock Control -Traction Control
- Removal and Installation
- - - Anti-Lock Brake System (ABS) Module (70.25.12) Front Wheel Speed Sensor (70.65.30) Rear Wheel Speed Sensor (70.65.31)
- 206-09B: Anti-Lock Control -Stability Assist
- - - Specification
- Diagnosis and Testing
- - - Anti-Lock Control -Stability Assist
- Removal and Installation
- - - Yaw Rate Sensor (70.70.35)
- 211: Steering System
- 211-00: Steering System -General Information Diagnosis and Testing
- - - Steering System
- General Procedures
- - - Power Steering System Filling and Bleeding Power Steering System Flushing
- 211-02: Power Steering
- - - Specification
- Description and Operation
- - - Power Steering
- Diagnosis and Testing
- - - Power Steering
- General Procedures
- - - Power Steering Pressure Test -TDV6 3.0L Diesel /TDV8 3.6L Diesel Power Steering Pressure Test -V8 5.0L Petrol/V8 S/C 5.0L Petrol
- Removal and Installation
- - - Power Steering Control Valve Actuator (57.10.05) Power Steering Fluid Reservoir (57.15.08) Power Steering Fluid Cooler (57.15.11) -V8 5.0L Petrol/V8 S/C 5.0L Petrol Power Steering Pump (57.20.14) -V8 5.0L Petrol/V8 S/C 5.0L Petrol Power Steering Pump (57.20.14) -TDV6 3.0L Diesel Power Steering Pump to Steering Gear Pressure Line -TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol Steering Angle Sensor (57.40.02) Steering Gear (57.10.01) -V8 5.0L Petrol/V8 S/C 5.0L Petrol Steering Gear (57.10.01) -TDV6 3.0L Diesel
- 211-03: Steering Linkage
- - - Specification
- Description and Operation
- - - Steering Linkage
- Diagnosis and Testing
- - - Steering Linkage
- Removal and Installation
- - - Steering Gear Boot (57.10.29) Tie Rod (57.55.09) Tie Rod End (57.55.07)
- 211-04: Steering Column
- - - Specification
- Description and Operation
- - - Steering Column
- Diagnosis and Testing
- - - Steering Column
- Removal and Installation
- - - Steering Column (57.40.01) (57.40.06) Steering Column Shaft (57.40.22) Steering Column Lower Shaft (57.40.16 / 57.40.27) Steering Wheel (57.61.01)
- 211-05: Steering Column Switches
- - - Specification
- Diagnosis and Testing
- - - Steering Column Switches
- Removal and Installation
- - - Steering Column Lock and Ignition Switch Housing (57.40.31) Ignition Switch (86.65.02) Steering Column Multifunction Switch RH (86.65.41) Steering Column Multifunction Switch LH (86.65.55)
 
- Workshop Service Manual for Range Rover Sport L320 2013 Sec.3
- 3: Powertrain
- 303: Engine
- 303-00: Engine System -General Information Diagnosis and Testing
- - - Engine (12.90.09.01) -TDV6 3.0L Diesel Engine (12.90.09.01) -V8 5.0L Petrol/V8 S/C 5.0L Petrol
- General Procedures
- - - Bearing Inspection Camshaft Bearing Journal Diameter Camshaft End Play Camshaft Lobe Lift Camshaft Surface Inspection Connecting Rod Cleaning Connecting Rod Large End Bore Crankshaft End Play Cylinder Bore Out-of-Round Exhaust Manifold Cleaning and Inspection Piston Inspection Piston Pin Diameter Piston Pin to Bore Diameter Piston Ring End Gap Piston Ring-to-Groove Clearance Valve Spring Free Length Valve Stem Diameter Leakage Test Using Smoke Test Equipment Cylinder Head Gasket Selection -TDV6 3.0L Diesel Cylinder Head Distortion Cylinder Compression Test -TDV6 3.0L Diesel
- 303-01A: Engine -TDV6 3.0L Diesel
- - - Specification
- Description and Operation

AND MORE....