Iveco Eurocargo Tector 12/26t - Repair, Service and Maintenance Manual

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IVECO EUROCARGO TECTOR 12/26T - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual, to vehicles Iveco Eurocargo Tector 12/26t.
 

CONTENTS:

SECTION 1 - GENERAL SPECIFICATIONS
General specifications
- Composition of the models
- Identification data and location on vehicle
- Filling up
- International lubricant designation
SECTION 2 - ENGINE
Engine
- Engine identification codes
- Main servicing operations to be performed on engine fitted on vehicle
- Warnings
- Engine removal-refitting
- Injectors replacement
- Replacing seal ring front cover driving shaft
- Replacing seal ring flywheel housing box
- Cylinder head rem oval/refitting
- Engine f4 ae 0481
- Engine f4 ae 0681
- Troubleshooting guide
SECTION 3 - CLUTCH
Clutch
- Description
- Specifications and data
- Diagnostics
- Tightening torques
- Tools
- Removal and refitting
- Driven plate overhaul
- Bleeding air from clutch circuit
- Thrust bearing removal - refitting
- Replacing clutch shaft support bearing
- Hydraulic control
- Wear indicator refitting and adjustment (15/16” clutches)
- Adjusting operating cylinder push rod (new 15/16” clutch)
- Checking and adjusting the clutch pedal (14” - 13”/14” clutches)
- Checking and adjusting the clutch pedal (15”/16” clutches)
SECTION 4 - GEARBOX
Gearbox
- Diagnostics
- Gearbox 2855.6
- Gearbox 2865.6
- Gearbox 2870.9
- Gearbox 2895.9
- Allison gearbox md 3060p
- Gearbox eaton fso 5206b
SECTION 5 - PROPELLER SHAFTS
Propeller shafts
- Description
- Propeller shaft layout on vehicles
- Propeller shaft specifications and data
- Diagnostics
- Tightening torques
- Sliding propeller shaft removal-refitting
- Fixed propeller shaft removal- refitting
- Checking propeller shafts on vehicle
SECTION 6 - REAR AXLES
Rear axles
- Axles in tandem meritor sp 145 e
- Disconnection
- Reconnection
- Checking wheel hub components
- Dismantling inter-axle unit
- Checking inter-axle unit components
- Fitting inter-axle unit
- Adjusting drive input shaft bearing end float
- Adjusting differential lock and inter-axle control pin end-stop
- Dismantling gear cage
- Checking differential components
- Assembling gear cage
- Calculating bevel pinion position in differential casing
- Adjusting the cap gap
- Removing differential lock
- Dismantling differential casing
- Dismantling gear cage
- Dismantling bevel pinion support
- Checking differential components
- Assembling gear cage
- Specimen calculations
- Assembling differential casing
SECTION 7 - FRONT AXLES
Front axles
- Front axle 5845
- Front axles 5842/5 - 5851/5
- Front axle 5871/5
SECTION 8 - SUSPENSIONS
Suspensions
- Front and rear mechanical suspensions
- Front and rear pneumatic suspensions
SECTION 9 - WHEELS AND TIRES
Wheels and tires
- Description
- Specifications and data
- Tools
- Diagnostics
- Static wheels balancing
- Correction of residual static unbalance
- Tire pressure
- Tire behaviour depending on pressure
SECTION 10 - STEERING
Steering
- Description
- Specifications and data
- Diagnostics
- Tightening torques
- Tools
- Zf hydraulic power steering (8095-8098)
- Hydraulic power steering disconnection and reconnection (zf 8095-8098)
- Hydraulic steering limiter adjustment
- Trw tas 55 hydraulic power steering
- Hydraulic steering limitation
- Hydraulic power steering disconnection and reconnection (trw tas 55)
- Air drain from hydraulic power steering circuit
- Measure of drive case clearances detected on steering wheel
- Maximum pressure check in hydraulic power steering system
SECTION 11 - PNEUMATIC SYSTEM - BRAKES
Pneumatic system - brakes
- Graphic symbols for hydropneumatic systems diagrams (miscellaneous and generators)
- Graphic symbols for hydropneumatic systems diagrams (valves)
- Graphic symbols for hydropneumatic systems diagrams (tanks and accumulators)
- Graphic symbols for hydropneumatic systems diagrams (converters, cylinders and calipers)
- Graphic symbols for hydropneumatic systems diagrams (cylinders and calipers)
- Graphic symbols for hydropneumatic systems diagrams (coupling half-joints and heads)
- Graphic symbols for hydropneumatic systems diagrams (signaling devices and switches)
- Graphic symbols for hydropneumatic systems diagrams (brakes)
- Pipings and fittings
- Braking system
- Arrangement on a vehicle of main braking system components
- Description
- Brakes
- Diagnostic
- Tightening torques
- Tools
- Specifications and data - pneumatic system
- Specifications and data - brakes
- Checks of main brake system components
- Main brake system components
- Compressor
- A.p.u. (air processing unit)
- Engine brake switch
- Engine brake solenoid valve
- Engine brake control operating cylinder
- Manual discharge valve
- Safety valve (optional)
- Duplex distributor
- Pressure relief valve
- Relay valve
- Check valve
- Parking brake control manual distributor (single vehicles)
- Parking brake control manual distributor (vehicles adapted for towing)
- Quick discharge valve
- Triple control servodistributor
- Coupling heads
- Pressure plug valve
- Membrane brake cylinder (for disc brakes and drum brakes)
- Combined brake cylinder
- Abs systemwith ebl function
- Electronic unit
- Revolutions sensors
- Phonic wheels
- Electro-pneumatic valve
- Brake repairs models ml 110 el.. / 120 el..)
- Brake calipers revision
- Brake discs revision
- Brake repairing
- Checks
- Rear brakes revision
- Brake calipers revision types b6
- Brake caliper overhaul type sn6-sn7
- Rear disc brakes revision (12-18 t)
- Brake discs revision
- Brake discs turning and grinding
- Rear drum brakes - model 260e28ke
- Rear brakes revision (26 t)
- Drum turning
- Braking gaskets replacement
- Braking gaskets turning
SECTION 12 - BODY - CHASSIS
Body - chassis
- Cab
- Protective body treatments
- Checking the geometry of the chassis frame
- General rules forworking on the chassis frame
- Precautions
- Chassis frame
- Repairs and checks
- Chassis reference dimensions
- Cab geometry
- Seal application diagram
- Cab anchoringcab anchoring and tightening torques
- Tools
- Repairs
- Hydraulic cab lifting system
- Replacing windscreen window
- Instrument panel
- Middle instrument panel
- Instrument panel covering
- Heating and ventilation
SECTION 13 - SERVICE PLAN
Service plan
- Servicing
- Service frequency
- Extra plan operations
- Scheduled maintenance operations
- Extra-plan operations
- Scheduled maintenance operations
- Extra-plan operations
- M1 service
- M2 service
- M3 service
- Extra-plan maintenance
- Ep1 service
- Ep2 service
- Ep3 service
- Ep4 service
- Ep5 service