Ford Maverick (2022) - Service Repair Manual - Wiring Diagrams

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FORD MAVERICK (2022) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual / Repair Manual and Wiring Diagrams, for vehicles Ford Maverick (2022).

 
CONTENTS:

SERVICE MANUAL

INDEX

MASTER DTC CHART (ALL-INCLUSIVE)

100 SERVICE INFORMATION
- About this Manual
- Battery and Battery Charging Health and Safety Precautions
- Body Repair Health and Safety and General Precautions
- Brake and Clutch Systems Health and Safety Precautions
- Climate Control System Health and Safety Precautions
- Diagnostic Methods
- Diesel Fuel System Health and Safety Precautions
- Engine Cooling System Health and Safety Precautions
- Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions
- Health and Safety Precautions
- High Voltage System Health and Safety Precautions - Overview
- Liquefied Petroleum Gas (LPG) and Compressed Natural Gas (CNG) Fuel Systems Health and Safety Precautions
- Pyrotechnic Device Health and Safety Precautions
- Symbols Glossary
- Wheel and Tire Health and Safety Precautions
- Identification Codes
- Jacking and Lifting
- Maintenance Schedules - Gasoline Engines
- Noise, Vibration and Harshness (NVH)
- Noise, Vibration and Harshness (NVH)

204 SUSPENSION
- Specifications
- Suspension System
- Front Toe Adjustment
- Rear Toe Adjustment
- Ride Height Measurement
- Front Suspension - Overview
- Front Suspension
- Front Stabilizer Bar
- Front Stabilizer Bar Link
- Front Strut and Spring Assembly
- Front Wheel Bearing and Wheel Hub
- Lower Arm
- Lower Arm Bushing
- Wheel Knuckle
- Wheel Studs
- Front Strut and Spring Assembly
- Rear Suspension - Overview
- Rear Suspension
- Front Lower Arm
- Rear Lower Arm
- Rear Shock Absorber
- Rear Stabilizer Bar
- Rear Stabilizer Bar Link
- Spring
- Trailing Arm
- Trailing Arm Bushing
- Upper Arm
- Wheel Bearing and Wheel Hub
- Wheel Knuckle
- Wheel Studs
- Specifications
- Safety Precautions - Overview
- Wheels and Tires
- Wheel to Hub Runout Minimization
- Wheel to Tire Runout Minimization
- Wheel and Tire
- Wheel and Tire
- Tire Pressure Monitoring System (TPMS) - Vehicles Without: Keyless Entry and Push Button Start - Overview
- Tire Pressure Monitoring System (TPMS) - Vehicles Without: Keyless Entry and Push Button Start - System Operation and Component Description
- Tire Pressure Monitoring System (TPMS) - Vehicles Without: Keyless Entry and Push Button Start
- Tire Pressure Monitoring System (TPMS) Sensor Activation
- Tire Pressure Monitoring System (TPMS) Sensor Location Calibration
- Tire Pressure Monitoring System (TPMS) Sensor

205 DRIVELINE
- Specifications
- Driveshaft
- Driveshaft Angle Measurement
- Driveshaft Runout and Balancing
- Rear Driveshaft
- Specifications
- Rear Drive Axle and Differential - Component Location
- Rear Drive Axle and Differential - Overview
- Rear Drive Axle and Differential - System Operation and Component Description
- Rear Drive Axle and Differential
- Differential Draining and Filling
- Differential Fluid Level Check
- Axle Assembly
- Drive Pinion Flange
- Drive Pinion Seal
- Rear Drive Unit (RDU) Speed Sensor
- Rear Halfshaft Seal
- Front Drive Halfshafts
- Front Halfshaft LH
- Front Halfshaft RH - FWD
- Front Halfshaft RH - AWD
- Intermediate Shaft
- Rear Drive Halfshafts
- Rear Halfshaft

206 BRAKE SYSTEM
- Specifications
- Brake System
- Brake Disc Machining
- Brake Service Mode Activation and Deactivation
- Brake System Draining and Filling - Vehicles With: Vacuum Brake Booster
- Brake System Pressure Bleeding - Vehicles With: Vacuum Brake Booster
- Component Bleeding - Vehicles With: Vacuum Brake Booster
- Front Disc Brake
- Brake Caliper
- Brake Caliper Anchor Plate
- Brake Disc
- Brake Disc Shield
- Brake Pads
- Front Brake Flexible Hose
- Rear Disc Brake
- Brake Caliper
- Brake Caliper Anchor Plate
- Brake Disc
- Brake Disc Shield
- Brake Pads
- Rear Brake Flexible Hose
- Parking Brake - Component Location
- Parking Brake - Overview
- Parking Brake - System Operation and Component Description
- Parking Brake - Vehicles With: Vacuum Brake Booster
- Electronic Parking Brake (EPB) Manual Release
- Parking Brake Actuator Motor
- Parking Brake Switch
- Brake Fluid Reservoir - Vehicles With: Vacuum Brake Booster
- Brake Master Cylinder - Vehicles With: Vacuum Brake Booster
- Brake Pedal and Bracket
- Power Brake System - Vehicles With: Vacuum Brake Booster
- Brake Booster
- Anti-Lock Brake System (ABS) and Stability Control - Overview
- Anti-Lock Brake System (ABS) and Stability Control - System Operation and Component Description
- Anti-Lock Brake System (ABS) and Stability Control
- Anti-Lock Brake System (ABS) Module - Vehicles With: Vacuum Brake Booster
- Electric Brake Booster (EBB)
- Front Wheel Speed Sensor
- Hydraulic Control Unit (HCU) - Vehicles With: Vacuum Brake Booster
- Rear Wheel Speed Sensor - LHD AWD
- Stability Assist/Traction Control Switch
- Auxiliary Brake System - Overview
- Auxiliary Brake System - System Operation and Component Description
- Auxiliary Brake System
- Trailer Brake Control Switch

211 STEERING SYSTEM
- Power Steering - Overview
- Power Steering - System Operation and Component Description
- Power Steering
- Steering Gear
- Steering Gear Boot
- Tie Rod
- Tie Rod End
- Steering Column
- Steering Column Shaft
- Steering Wheel
- Steering Wheel and Column Electrical Components - Overview
- Steering Wheel and Column Electrical Components - System Operation and Component Description
- Steering Wheel and Column Electrical Components
- Ignition Lock Cylinder Housing
- Ignition Switch - Vehicles Without: Keyless Entry and Push Button Start
- Steering Column Control Module (SCCM)
- Steering Column Multifunction Switch LH
- Steering Column Multifunction Switch RH
- Steering Wheel Multifunction Switch

303 ENGINE
- Specifications
- Engine - Overview
- Engine
- Bearing Inspection
- Camshaft Surface Inspection
- Compression and Cylinder Leakage Test
- Compression and Cylinder Leakage Test - 2.5L Duratec – Hybrid (121kW/164PS) (BG)
- Connecting Rod Bearing Journal Clearance
- Crankshaft Main Bearing Journal Clearance
- Cylinder Block Core Plug Replacement
- Cylinder Block Distortion
- Cylinder Bore Taper
- Cylinder Head Distortion
- Engine Noise Identification and Location
- Exhaust Manifold Cleaning and Inspection
- Intake Manifold Vacuum Test
- Oil Consumption Test
- Oil Leak Inspection
- Oil Pressure Test
- Oil Pressure Test - 2.5L Duratec – Hybrid (121kW/164PS) (BG)
- Piston Diameter
- Piston Inspection
- Piston Ring End Gap
- Piston Selection
- Powertrain/Drivetrain Mount Neutralizing
- RTV Sealing Surface Cleaning and Preparation
- Run the Engine
- Spark Plug Inspection
- Valve Guide Inner Diameter
- Valve Stem Diameter
- Valve Train Analysis
- Specifications
- Engine - Overview
- Engine Component View
- Engine
- Balance Shaft Backlash
- Engine Oil Draining and Filling
- Valve Clearance Adjustment
- Camshafts
- Crankshaft Front Seal
- Crankshaft Pulley
- Crankshaft Rear Seal
- Cylinder Head
- Engine Front Cover
- Engine Mount
- Flexplate
- Intake Manifold
- Oil Pan
- Oil Pump
- Timing Chain
- Timing Chain Tensioner
- Valve Cover
- Valve Tappets
- Variable Camshaft Timing (VCT) Unit
- Engine
- Engine
- Cylinder Head
- Piston
- Engine
- Engine
- Specifications
- Engine Cooling - Component Location
- Engine Cooling - System Operation and Component Description
- Cooling Fan Control
- Engine Cooling
- Engine Temperature
- Engine Cooling System Flushing
- Engine Cooling System Draining, Vacuum Filling and Bleeding
- Block Heater
- Coolant Pump
- Cooling Fan Motor and Shroud
- Cooling Module
- Degas Bottle
- Heater Hoses
- Radiator
- Thermostat
- Transmission Fluid Heater Coolant Control Valve
- Specifications
- Electric Powertrain Cooling - Component Location
- Electric Powertrain Cooling - Overview
- Electric Powertrain Cooling
- Cooling System Filling and Bleeding
- High Voltage Battery Coolant Leak Check
- Electric Motor Electronics Coolant Pump
- Electric Motor Electronics Radiator
- High Voltage Battery Coolant Pump
- High Voltage Battery Radiator
- Fuel Charging and Controls - Component Location
- Fuel Charging and Controls - System Operation and Component Description
- Air/Fuel Ratio
- Electronic Throttle Control System
- Fuel Charging
- Fuel Control
- High-Pressure Fuel System
- Direct Injection Fuel Rail
- Fuel Injectors
- Fuel Pump Driver Module (FPDM)
- High-Pressure Fuel Pump
- High-Pressure Fuel Pump Drive Unit
- Throttle Body
- Turbocharger - Component Location
- Turbocharger - System Operation and Component Description
- Turbocharger
- Turbocharger Controls
- Turbocharger
- Turbocharger Coolant Return Tube
- Turbocharger Coolant Supply Tube
- Turbocharger Oil Return Tube
- Turbocharger Oil Supply Tube
- Wastegate Control Actuator
- Accessory Drive - Component Location
- Accessory Drive
- Accessory Drive Belt
- Accessory Drive Belt Idler Pulley
- Accessory Drive Belt Tensioner
- Air Conditioning (A/C) Compressor Belt
- Specifications
- Starting System - Overview
- Starting System - System Operation and Component Description
- Starting System
- Starter Amperage Draw Test
- Starter Motor Drive Gear and Flywheel Ring Gear Inspection
- Starter Motor Ground Circuit Check
- Starter Motor Voltage Circuit Check
- Starter Motor
- Specifications
- Engine Ignition - Component Location
- Engine Ignition - System Operation and Component Description
- Engine Ignition
- Ignition Coil-On-Plug
- Spark Plugs
- Engine Emission Control - Component Location
- Engine Emission Control - System Operation and Component Description
- Crankcase Ventilation
- Exhaust Gas Recirculation (EGR) System
- Crankcase Ventilation Tube
- Crankcase Vent Oil Separator
- Differential Pressure Feedback Exhaust Gas Recirculation (EGR) Sensor
- Exhaust Gas Recirculation (EGR) Back Pressure Sensor
- Exhaust Gas Recirculation (EGR) Cooler
- Exhaust Gas Recirculation (EGR) Cooler to EGR Valve Tube
- Exhaust Gas Recirculation (EGR) Outlet Tube
- Exhaust Gas Recirculation (EGR) Temperature Sensor
- Exhaust Gas Recirculation (EGR) Valve
- Intake Air Distribution and Filtering - Overview
- Intake Air Distribution and Filtering - Component Location
- Intake Air Distribution and Filtering - System Operation and Component Description
- Intake Air Flow
- Intake Air Pressure and Temperature
- Charge Air Cooler (CAC) Cleaning
- Air Cleaner
- Air Cleaner Intake Pipe
- Air Cleaner Outlet Pipe - Vehicles With: Vacuum Brake Booster
- Charge Air Cooler (CAC)
- Charge Air Cooler (CAC) Intake Pipe
- Charge Air Cooler (CAC) Outlet Pipe
- Evaporative Emissions - System Operation and Component Description
- Evaporative Emissions
- Evaporative Emission System Leak Test
- Evaporative Emission Canister
- Evaporative Emission Canister Purge Valve
- Evaporative Emission Canister Ventilation Filter
- Evaporative Emission Canister Vent Solenoid
- Fuel Tank Pressure Sensor and Tube
- Electronic Engine Controls - Component Location
- Electronic Engine Controls - Overview
- Electronic Engine Controls - System Operation and Component Description
- Crankshaft Position System
- Electronic Engine Controls
- Engine Starting Control System
- Powertrain Control Module (PCM) Input and Output Controls
- Variable Camshaft Timing (VCT) System
- Boost Pressure Sensor
- Camshaft Position (CMP) Sensor
- Catalyst Monitor Sensor
- Crankshaft Position (CKP) Sensor
- Cylinder Head Temperature 2 (CHT2) Sensor
- Engine Coolant Temperature (ECT) Sensor
- Engine Oil Pressure (EOP) Sensor
- Fuel Rail Pressure (FRP) Sensor
- Heated Oxygen Sensor (HO2S)
- Intake Air Temperature (IAT) Sensor
- Knock Sensor (KS)
- Manifold Absolute Pressure and Temperature (MAPT) Sensor
- Oil Pressure Control Solenoid
- Powertrain Control Module (PCM)
- Turbocharger Bypass Valve
- Variable Camshaft Timing (VCT) Oil Control Solenoid
- Electric Powertrain Control - Component Location
- Electric Powertrain Control - Overview
- Electric Powertrain Control - System Operation and Component Description
- Electric Powertrain Control
- High Voltage Battery Coolant Temperature Sensor
- Inverter System Controller [SOBDMC]

307 AUTOMATIC TRANSMISSION
- Specifications
- Transmission Description - Overview
- Transmission Description
- Transmission Description - System Operation and Component Description
- A Clutch
- B Clutch
- C Clutch
- Hydraulic Selectable One-Way Clutch Assembly
- E Clutch
- F Clutch
- Main Control Valve Body
- Pump Assembly
- Torque Converter Clutch (TCC)
- Input Shaft
- Planetary Assembly
- Final Drive
- Differential
- Auto-Start-Stop Accumulator
- Diagnostic Strategy
- Preliminary Inspection
- Road Testing Vehicle
- Leakage Inspection
- Parameter Identification (PID) Chart
- DTC Chart and Pinpoint Tests
- Diagnosis By Symptom
- Special Testing Procedures
- A Clutch
- B Clutch
- C Clutch
- Hydraulic Selectable One-Way Clutch Assembly
- E Clutch
- F Clutch
- Torque Converter Clutch (TCC)
- Adaptive Learning Drive Cycle
- Transmission Case Reseal
- Transmission Fluid Drain and Refill
- Transmission Fluid Exchange
- Transmission Fluid Level Check
- Transmission Strategy Download
- Auto-Start-Stop Accumulator
- Auto-Start-Stop Accumulator Solenoid
- Halfshaft Seal LH
- Halfshaft Seal RH
- Halfshaft Seal RH - All-Wheel Drive (AWD)
- Main Control Cover
- Main Control Valve Body
- Output Shaft Speed (OSS) Sensor
- Roll Restrictor RH
- Solenoid
- Torque Converter Seal
- Transmission
- Transmission Fluid Temperature (TFT) Sensor
- Transmission Internal Wiring Harness Frame
- Transmission Range (TR) Sensor
- Transmission Support Insulator
- Turbine Shaft Speed (TSS) Sensor and Intermediate Speed Sensor A (ISSA)
- Transmission
- Main Control Valve Body
- Transmission
- Transmission
- Transmission
- Transmission
- Transmission Cooling - Component Location
- Transmission Cooling - Overview
- Transmission Cooling
- Transmission Fluid Cooler - Backflushing and Cleaning
- Cooler Bypass Valve
- Transmission Fluid Cooler
- Transmission Fluid Cooler Tubes
- Transmission Fluid Warmer
- External Controls - Component Location
- External Controls - Overview
- External Controls - System Operation and Component Description
- External Controls
- Transmission Park by Wire Manual Release
- Gear Shift Module (GSM)
- Transmission Park Manual Release Cable
- All-Wheel Drive (AWD) Systems - System Operation and Component Description
- All-Wheel Drive (AWD) Systems
- All-Wheel Drive (AWD) Module
- Specifications
- Power Transfer Unit
- Power Transfer Unit
- Power Transfer Unit Draining and Filling
- Power Transfer Unit Fluid Level Check
- Oil Temperature Sensor
- Power Transfer Unit Actuator Motor
- Power Transfer Unit Input Shaft Seal LH
- Power Transfer Unit Input Shaft Seal RH
- Power Transfer Unit Rear Seal
- Power Transfer Unit
- Power Transfer Unit

309 EXHAUST SYSTEM
- Exhaust System - Component Location
- Exhaust System - Overview
- Exhaust System - System Operation and Component Description
- Catalyst System
- Exhaust System
- Catalytic Converter - FWD
- Catalytic Converter - AWD
- Muffler and Tailpipe - AWD
- Muffler and Tailpipe - FWD
- Downstream Catalytic Converter - FWD
- Downstream Catalytic Converter - AWD

310 FUEL SYSTEM - GENERAL INFORMATION
- Specifications
- Fuel System - Overview
- Fuel System
- Fuel System Pressure Check
- Fuel System Pressure Release
- Fuel Tank Draining
- Quick Release Coupling
- Spring Lock Couplings
- Fuel Tank and Lines - System Operation and Component Description
- Fuel Tank and Lines
- Fuel Level Sensor
- Fuel Lines
- Fuel Pump and Sender Unit
- Fuel Tank
- Fuel Tank Filler Pipe
- Acceleration Control - Overview
- Acceleration Control - System Operation and Component Description
- Acceleration Control
- Accelerator Pedal

412 CLIMATE CONTROL SYSTEM - GENERAL INFORMATION
- Specifications
- Climate Control System - Component Location
- Climate Control System - Vehicles With: Dual Automatic Temperature Control (DATC)/Electronic Automatic Temperature Control (EATC) - System Operation and Component Description
- Climate Control System - Vehicles With: Dual Automatic Temperature Control (DATC)/Electronic Automatic Temperature Control (EATC)
- Air Conditioning (A/C) Clutch Air Gap Adjustment
- Air Conditioning (A/C) Compressor Leak Detection
- Air Conditioning (A/C) Odor Treatment
- Air Conditioning (A/C) System Flushing
- Air Conditioning (A/C) System Leak Test Using Forming Gas
- Air Conditioning (A/C) System Recovery, Evacuation and Charging - 2.0L EcoBoost (177kW/240PS) – MI4
- Climate Control Tools and Equipment
- Condenser Core Leak Check
- Electronic Leak Detection
- Evaporator Core Leak Check
- Fluorescent Dye Leak Detection
- Heater Core Leak Check
- Refrigerant Identification Testing
- Refrigerant Oil Adding
- Refrigerant System Tests - 2.0L EcoBoost (177kW/240PS) – MI4
- Reset the Outside Air Temperature Sensor Learned Values
- Air Conditioning (A/C) Clutch and Air Conditioning (A/C) Clutch Field Coil - 2.0L EcoBoost (177kW/240PS) – MI4
- Air Conditioning (A/C) Compressor - 2.0L EcoBoost (177kW/240PS) – MI4
- Air Conditioning (A/C) Compressor Inlet Line - 2.0L EcoBoost (177kW/240PS) – MI4
- Air Conditioning (A/C) Compressor Outlet Line - 2.0L EcoBoost (177kW/240PS) – MI4
- Air Conditioning (A/C) Pressure Transducer - 2.0L EcoBoost (177kW/240PS) – MI4
- Air Distribution Door Actuator
- Air Inlet Door Actuator
- Ambient Air Temperature Sensor
- Blower Motor Control Module
- Cabin Air Filter
- Cabin Heater Coolant Pump - 2.0L EcoBoost (177kW/240PS) – MI4
- Center Registers
- Climate Control Housing
- Condenser - 2.0L EcoBoost (177kW/240PS) – MI4
- Condenser Outlet Line - 2.0L EcoBoost (177kW/240PS) – MI4

AND MORE.....