KTM 85 SX Engines - Repair, Service and Maintenance Manual

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KTM 85 SX ENGINE - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual / Repair Manual, for KTM 85 SX Engines.
 

CONTENTS:

Service-Informations
General Information
- Carburetor Adjustment
- Bleeding Of The Hydraulic Clutch
- Special Tools
- Cleaning
- Storage
Removing And Refitting Engine
- Dismounting The Engine
- Mounting The Engine
- Bleeding The Cooling System
- Adjusting The Throttle Cable
Disassembling The Engine
- Clamp The Engine Into The Mounting Rack,Removing Of Kickstarter
- Draining Gear Oil
- Dismounting Of Sprocket And Shift Lever
- Dismounting Of Cylinder Head, Cylinder And Piston
- Dismounting Of Clutch Cover
- Dismounting The Clutch
- Dismounting Of The Primary Drive
- Dismounting The Kickstarter Unit
- Dismounting The Shift Mechanism
- Dismounting The Ignition
- Dismounting Of Intake Flange And Reed Valve Housing
- Parting Of Engine Housing Halves
- Dismounting Of Gearshift Mechanism And Transmission
- Dismounting Of The Crankshaft
Servicing Individual Components
- Working On The Right-Hand Housing Half
- Working On The Left-Hand Housing Half
- Crankshaft
- Piston
- Piston Ring End Gap
- Checking Cylinder For Wear
- Recoated Cylinder
- Nikasil Coating Of Cylinder
- Cylinder Exhaust Control System
- Preassembling The Control Flap And The Cylinder
- Dismounting The Centrifugal Timer And The Water Pump
- Preassembling The Clutch Cover
- Reed Valve Housing, Intake Flange
- Clutch
- Replace Outer Clutch Hub
- Disassembling The Shifting Shaft
- Shifting Mechanism - Checking Parts For Wear
- Preassembling The Shifting Shaft
- Assembly Mainshaft
- Assembly Countershaft
- Checking The Kickstarter For Wear
- Preassembling The Kickstarter Shaft
Assembling The Engine
- Crankshaft
- Transmission
- Assembling The Engine Housing
- Mounting Shift Mechanism
- Mounting Kickstarter
- Mount Primary Drive And Clutch
- Mounting Clutch Discs And Pressure Cap
- Mounting Clutch Cover
- Mounting Piston And Cylinder
- Adjusting Dimension „X“
- Adjusting Control Flap (Dimension „Z“)
- Mounting The Ignition
- Adjusting The Ignition
- Mounting Cylinder Head
- Mounting Reed Valve Housing And Intake Flange
- Mounting Engine Sprocket
- Mounting The Kickstarter And Shift Lever
- Fill In Transmission Oil
- Checking Gear Oil Level
Electrical
- Resistor Values Of The Ignition System - Stator
- Ignition Coil
- Measuring Static Ignition Values With Peak Voltage Adapter
- Spark Plug
Trouble Shooting
- Trouble Shooting 85 Sx
Technical Specifications
- Engine
- Carburetor
- Chassis
- Standard Adjustment Shock Absorber / Fork
- Tolerances And Fitting Clearances
- Tightening Torques Engine
- Tightening Torques Chassis
Periodic Maintenance Schedule
- Lubrication And Maintenance Schedule 85 Sx
Wiring Diagrams
- Wiring Diagram 85 Sx