Ducati Panigale 959 - Service Manual - Repair Manual

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DUCATI PANIGALE 959 - SERVICE MANUAL / REPAIR MANUAL

- English Service Manual / Repair Manual for motorcycle Ducati Panigale 959.


CONTENTS:

SBK.01 - GENERAL
SYMBOLS - ABBREVIATIONS - REFERENCES
- Product specifications
HAZARDOUS PRODUCTS - WARNINGS
- General maintenance instructions
- General safety rules
SBK.02 - INFORMATION ABOUT THE MODEL
IDENTIFICATION DATA
- Identification data
SBK.03 - TECHNICAL DATA
TECHNICAL SPECIFICATIONS
- Lights/instrument panel
- Injection system
- Fuel system
- Injection-ignition system
- Charging system/alternator
- Hydraulic brakes
- Rear suspension
- Rear wheel
- Front suspension
- Front wheel
- Gearbox
- Cylinder/Piston
- Crankshaft
- Timing system/valves
- Transmission
- Colours
- General
DIMENSIONS
- Dimensions
FUEL, LUBRICANTS AND OTHER FLUIDS
- Fuel, lubricants and other fluids
TORQUE SETTINGS
- Engine torque settings
- Frame torque settings
SBK.04 - MAINTENANCE OPERATIONS
VEHICLE PRE-DELIVERY
- Vehicle pre-delivery
SCHEDULED MAINTENANCE CHART
- Operations to be carried out by the customer
- Operations to be carried out by the dealer
MAINTENANCE OPERATIONS
- Adjusting the rear shock absorber
- Adjusting the front fork
- Adjusting the position of the gear change and rear brake pedals
- Adjusting the clutch lever and front brake lever
- Checking the rear brake pad wear and changing the brake pads
- Checking the front brake pad wear and changing the brake pads
- Adjusting the chain tension
- Adjusting the steering head bearing play
- Filling the clutch circuit
- Draining the clutch hydraulic circuit
- Changing the clutch fluid
- Changing the fluid in the rear brake system
- Changing the fluid in the front brake system
- Changing the coolant
- Checking the coolant level
- Changing and cleaning the air filters
- Spark plugs replacement
- Checking valve clearance
- Changing the engine oil and filter cartridge
- Check engine oil level
SBK.05 - FAIRINGS
REAR-VIEW MIRRORS
- Refitting the rear-view mirrors
- Removal of the rear-view mirrors
HEADLIGHT FAIRING
- Refitting the headlight fairing
- Removing the headlight fairing
FAIRING PANELS
- Refitting the side fairings
- Removal of the side fairings
SEAT - SEAT COWLING AND SIDE PANELS
- Refitting the seat release mechanism
- Removal of the seat release mechanism
- Refitting the side panels
- Removal of the side panels
- Refitting the rider seat
- Removal of the rider seat
- Refitting the pillion seat
- Removal of the pillion seat
FRONT AND REAR MUDGUARD
- Refitting the rear mudguard
- Removing the rear mudguard
- Refitting the front mudguard
- Removing the front mudguard
SBK.06 - ELECTRIC SYSTEM AND ENGINE CONTROL SYSTEM
WIRING DIAGRAM
- Table V
- Table T
- Table S
- Table R
- Table Q
- Table P
- Table O
- Table N
- Table L
- Table K
- Table J
- Table I
- Table H
- Table G
- Table F
- Table D
- Table C
- Table B
- Table A
- Routing of wiring on frame
- Key to wiring diagram
BATTERY CHARGING SYSTEM
- Rectifier-regulator
- Alternator
- Battery
- Topping up the electrolyte
- Recharging the battery
- Checking the battery charging system
ELECTRIC STARTING SYSTEM
- Solenoid starter
- Starter motor
- Electric starting system
LIGHTS AND INDICATING DEVICES
- Headlight aim
- Renewal of the headlight
INDICATING DEVICES
- Checking the indicating devices
PROTECTION AND SAFETY DEVICES
- Checking the fuses
SBK.07 - CHASSIS
FRONT WHEEL
- Refitting the front wheel
- Overhauling the front wheel
- Removing the front wheel
REAR WHEEL
- Refitting the rear wheel
- Overhauling the rear wheel
- Removing of the rear wheel
FRONT BRAKE CONTROL
- Overhauling the front brake components
- Removing the front brake master cylinder
- Refitting the front brake system
- Refitting the brake discs
- Overhauling the front brake components
- Removing the brake discs
- Removing the front brake system
- Refitting the front brake master cylinder
- Removing the front brake master cylinder
REAR BRAKE
- Refitting the rear brake calliper
- Removing the rear brake calliper
- Refitting the rear brake control
- Removing the rear brake control
ABS SYSTEM COMPONENTS
- Wiring/hose routing
- Refitting the ABS control unit
- Removing the ABS control unit
HANDLEBAR UNIT: THROTTLE TWISTGRIP
- Refitting the throttle twistgrip
- Removal of the throttle twistgrip
HANDLEBAR UNIT: HYDRAULIC CLUTCH CONTROL
- Refitting the clutch transmission unit
- Removal of the clutch transmission unit
STEERING DAMPER
- Refitting the steering damper
- Removal of the steering damper
GEARCHANGE MECHANISM
- Refitting the gearchange mechanism
- Removing the gearchange mechanism
FORK - STEERING HEAD: FRONT FORK
- Overhauling the front forks
- Refitting the front forks
- Removal of the front forks
REAR SHOCK ABSORBER ASSEMBLY
- Refitting the shock absorber support
- Removal of the shock absorber support
- Refitting the rear suspension
- Removal of the rear shock absorber
SWINGARM
- Refitting the rear swinging arm
- Overhauling the rear swinging arm
- Removing the swinging arm
FINAL DRIVE
- Lubricating the chain
- Washing the chain
- Refitting the rear sprocket
- Replacing of the rear sprocket
- Refitting the front sprocket
- Removing of the front sprocket
- Inspecting the final drive
FOOTREST BRACKETS
- Reassembling the front footrest brackets
- Removing the front footrest brackets
- Refitting the front footrests
- Removal of the front footrests
STANDS
- Refitting the side stand
- Removing of the side stand
FRAME INSPECTION
- Reassembling the frame and the lateral footrests
- Removing the frame and the lateral footrests
- Reassembly of the tool tray
- Removal of the tool tray
- Reassembly of structural components and the frame
- Checking the frame
- Disassembly of structural components and the frame
TAIL LIGHT - NUMBER PLATE HOLDER
- Refitting the tail light
- Removal of the tail light
- Refitting the number plate holder
- Removing the number plate holder
SBK.08 - FUEL/EXHAUST SYSTEM
FUEL TANK
- Replacing the tank flange and fuel sensor.
- Refitting the fuel tank
- Refitting the filler cap
- Removal of the fuel tank filler cap
- Removal of the fuel tank
AIRBOX - THROTTLE BODY
- Refitting airbox and throttle body
- Removing the airbox and throttle body
AIR INTAKE
- Refitting the air filters
- Removing the air filters
EXHAUST SYSTEM
- Refitting the silencer
- Refitting the exhaust system
- Removing the exhaust system
- Removing the silencer
EVAPORATIVE EMISSIONS CANISTER
- Refitting the Canister filter
- Removing the Canister filter
- Canister filter system
SBK.09 - ENGINE
COOLING SYSTEM: RADIATOR
- Removal of the radiator
- Refitting of the cooling system hoses and unions
- Removing the cooling system hoses and unions
- Refitting of the radiator
- Replacing the cooling fan
- Removal of the radiator
FLYWHEEL - ALTERNATOR
- Removal of the flywheel/alternator assembly
- Fitting of the alternator-side crankcase cover
- Fitting of the flywheel-alternator assembly
- Overhaul of the flywheel/alternator assembly
- Disassembly of the generator cover
- Removal of the generator cover
CLUTCH ASSEMBLY: CLUTCH
- Refitting of the clutch
- Checks and overhaul of the components
- Removing the clutch
- Description of the clutch assembly
CLUTCH ASSEMBLY: CLUTCH COVER
- Refitting of the clutch cover
- Reassembly of the clutch-side crankcase cover
- Disassembly of the clutch cover
- Removal of the clutch cover
CLUTCH ASSEMBLY: PRIMARY DRIVE GEARS
- Refitting of the primary drive gears and checking backlash
- Removing the primary drive gears
COOLING SYSTEM: WATER PUMP
- Refitting of the water pump
- Removal of the water pump
LUBRICATION SYSTEM: OIL DELIVERY PUMP
- Reassembly of the oil delivery pump
- Disassembly of the oil delivery pump
- Refitting of the oil delivery pump
- Removal of the oil delivery pump
LUBRICATION SYSTEM: OIL HEAT EXCHANGER
- Refitting of the oil heat exchanger
- Removal of the oil heat exchanger
GEARBOX ASSEMBLY: GEARCHANGE MECHANISM
- Refitting of the gear selector lever
- Removing the gearchange mechanism
CYLINDER HEAD ASSEMBLIES: CHECKS AND ADJUSTMENTS
- Checking the engine timing
- Checking and adjusting the valve clearance
CYLINDER HEAD ASSEMBLIES: CAMSHAFTS
- Check of the camshafts and supports
- Positioning crankshaft at power stroke TDC
- Refitting of the camshafts
- Removal of the camshafts
CYLINDER HEAD ASSEMBLIES: ROCKER ARMS
- Removal of the rocker arms
CYLINDER HEAD ASSEMBLIES: TIMING SYSTEM
- Refitting of the heads (from removal of the heads with timing chain removal)
- Removal of the heads with timing chain removal
- Refitting of the heads (from removal of the heads without removing the timing chain)
- Removal of the heads without removing the timing chain
- Refitting of the chain
- Removing of the chain
CYLINDER HEAD ASSEMBLIES: VALVES
- Overhaul of the head components
- Refitting of the valves
- Removing the valve rocker arms
SLEEVE-PISTON SET
- Overhaul of the sleeve-piston set components
CRANKCASE ASSEMBLY: EXTERNAL COMPONENTS
- Refitting of the external components
- Removing outer components
CRANKCASE ASSEMBLY: CRANKCASE HALVES
- Overhaul of the crankcase halves
- Reassembly of the crankcase halves
- Refitting of the crankcase halves
- Crankshaft main bearings
- Separation of the crankcase halves
CRANKCASE ASSEMBLY: CONNECTING RODS
- Refitting the connecting rod assembly
- Reassembly of the connecting rods
- Overhaul of the connecting rods
- Disassembling the connecting rod assembly
- Removal of the crankshaft/connecting rods assembly
LUBRICATION SYSTEM: SCAVENGE OIL PUMP
- Refitting of the scavenge oil pump
- Removal of the scavenge oil pump
GEARBOX ASSEMBLY: GEARBOX SHAFTS
- Reassembling the gearbox shafts
- Inspecting the fork selector drum
- Inspecting the gear selector forks
- Overhauling the gearbox
- Disassembling the gearbox shafts
- Refitting of the gearbox
- Removing the gearbox assembly