Daewoo Solar S130LC-V Excavator - Repair, Service and Maintenance Manual

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DAEWOO SOLAR S130LC-V EXCAVATOR - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual, to excavator Daewoo Solar S130LC-V.

 
CONTENTS:

SAFETY
- Track Excavator Safety S0102000
-- To the Operator of a Daewoo Excavator
-- Learn the Signal Words Used with the Safety Alert Symbol
-- General Safety Essentials
-- Accessory Applications
-- Lifting Capacity Rating Configuration
-- Location of Safety Labels
-- Summary of Safety Precautions for Lifting in Digging Mode
-- Unauthorized Modifications
-- Work-site Precautions
-- Attachment Precautions
-- Avoid High-voltage Cables
-- Before Starting to Dig, Contact Authorities
-- Be Aware of Height Obstacles
-- Use Care on Loose Support
-- Use Solid Support Blocking
-- Overhangs Are Dangerous
-- Sloping Terrain Requires Caution
-- Stay Alert for People Moving through the Work Area
-- Be Aware of and Conform to Local Regulations
-- Operation
-- Operate While Seated at the Operator’s Station ONLY
-- Before Starting the Engine
-- Never Use Ether Starting Aids
-- Mounting and Dismounting
-- Observe General Safety Rules
-- Engine Ventilation
-- Asbestos Dust Hazard Prevention
-- Take Time to Provide Good Visibility
-- Fuel, Oil and Hydraulic Fluid Fire Hazards
-- Boost Starting or Charging Engine Batteries
-- Travel Controls May Produce Reversed Operations
-- Keep "Pinch Point" Areas Clear - Use Caution in Reverse & Swing
-- Travel Precautions
-- Operate Carefully on Snow and Ice and in Very Cold Temperatures
-- Parking the Machine
-- Shutdown Control Functions
-- Equipment
-- Rough Operation May Require Use of Certified Safety Equipment
-- Install Additional Safety Equipment If Conditions Require
-- Movement Alarms
-- Seat Belts Should Be Used at All Times
-- Window Glass Breaking Tool
-- Keep a Fire Extinguisher at Hand
-- Maintain Standard Safety Equipment in Good Condition
-- Safety-critical Parts Must Be Replaced Periodically
-- Hydraulic Cylinder Seals Require Periodic Replacement
-- High Pressure Hydraulic Lines Can Store a Great Deal of Energy
-- The Operator’s Cab and Turntable Deck Should Be Kept Clean
-- Wear Eye Protection and Safety Clothing
-- Breathing Masks, Ear Protection May Be Required
-- Battery Electrolyte and Explosive Gases Can Be Lethal
-- Disconnect Batteries for Electrical Service Before Electrical Welding
-- Use Low Heat Portable Lighting
-- Maintenance
-- Use Warning Tag Control Lockout Procedures During Service
-- Do not Run the Engine If Repairs or Work Is Being Performed Alone
-- Always Use Adequate Equipment Supports and Blocking
-- Do not Work on Hot Engines or Hot Cooling or Hydraulic Systems
-- Cool-down Is Required Prior to Radiator or Reservoir Checks
-- Pressurized Hydraulic Oil Fluid Leaks Can Be Dangerous
-- Obtain immediate medical attention if pressurized oil pierces the skin.
-- Use Correct Replacement Fasteners Tightened to Proper Torque
-- Dispose of All Petroleum-based Oils and Fluids Properly
-- Track Tension Adjustments Require Caution
-- Shipping and Transportation
-- Obey State and Local Over-the-Road Regulations
-- Lifting With Sling
SPECIFICATIONS
- Specifications for Solar 130LC-V S0206000
-- General Description
-- General Dimensions
-- Dimensions and Working Range
-- General Specifications
-- Engine Performance Curves (Per KS-R1004 Standard)
-- Approximate Weight of Workload Materials
-- Performance Tests
-- Excavator Performance Standards
-- Test Conditions
-- Travel Speed and Travel Motor Balance (Steering Deviation) Tests
-- Cylinder Performance Tests
GENERAL MAINTENANCE
- General Maintenance Procedures S0302000
-- Welding Precautions and Guidelines
-- Hydraulic System - General Precautions
-- Maintenance Service and Repair Procedure
-- General Precautions
-- Hydraulic System Cleanliness And Oil Leaks
-- Maintenance Precautions for Hydraulic System Service
-- Oil Leakage Precautions
-- Cleaning and Inspection
-- Genral Guidelines
-- Bearing inspection
- Standard Torques S0309000
-- Torque Values for Standard Metric Fasteners
-- Torque Values for Standard U.S. Fasteners
-- Type 8 Phosphate Coated Hardware
-- Torque Values for Hose Clamps
-- Torque Values for Split Flanges
-- Torque Wrench Extension Tools
-- Torque Multiplication
-- Other Uses for Torque Wrench Extension Tools
-- Tightening Torque Specifications (Metric)
UPPER STRUCTURE
- Cab S0402000
-- Removal
-- Installation
-- Window and Gasket Replacement
-- Falling Object Protective Structures (F.O.P.S.)
- Counterweight S0403000
-- General
-- Removal
-- Installation
- Fuel Tank S0405000
-- General Description
-- Parts List
-- Specifications
-- Removal
-- Installation
-- Start-up Procedures
- Swing Bearing S0407000
-- Swing Bearing Maintenance
-- Operating Recommendation
-- Measuring Swing Bearing Axial Play
-- Measuring Bearing Lateral Play
-- Swing Bearing Basic Operation
-- Rebuilding Swing Bearing
- Swing Reduction Gearbox S0408020
-- General Description
-- Theory of Operation
-- Parts List
-- Special Tools and Materials
-- Special Tools
-- Troubleshooting, Testing and Adjustment
-- Removal
-- Disassembly
-- Reassembly
-- Installation
LOWER STRUCTURE AND CHASSIS
- Track Assembly S0505050
-- General Description
-- Track Tension
-- Cleaning and Inspection (Wear Limits and Tolerances)
-- Track Shoes and Links
-- Parts List
-- Track Removal
-- Track Installation
-- Front Idler Roller
-- Parts List
-- Front Idler Roller Disassembly
-- Front Idler Roller Reassembly
-- Lower Roller
-- Parts List
-- Lower Roller Removal
-- Lower Roller Disassembly
-- Lower Roller Reassembly
-- Lower Roller Installation
-- Upper Roller
-- Parts List
-- Upper Roller Removal
-- Upper Roller Disassembly
-- Upper Roller Reassembly
-- Track Spring and Track Adjusting Cylinder
-- Parts List
ENGINE AND DRIVE TRAIN
- Air-Conditioner S0605010
-- General Description
-- Refrigerant Circulation
-- Control Panel
-- Control Specifications
-- Temperature Level Control and Display
-- Air Discharge According to Path Selection
-- Air-conditioning System Circuit Diagram
-- Troubleshooting
-- Refrigerant System Repairs
-- Refrigerant Safe Handling Procedures
-- Repair and Replacement Procedure
-- Refrigerant Recovery
-- Vacuuming Refrigerant System
-- Leakage Check
-- Refrigerant Charging
-- Inspecting System For Leakage
HYDRAULICS
- Hydraulic System Troubleshooting, Testing and Adjustment S0702050
-- Hydraulic System - General Notes
-- Hydraulic Schematic
-- General Notes
-- Operation of Working Components
-- Boom Operating Circuit
-- Boom Up Circuit
-- Boom Down Circuit
-- Arm Operating Circuit
-- Arm Crowd Circuit
-- Arm Dump Circuit
-- Bucket Operating Circuit
-- Bucket Crowd Circuit
-- Bucket Dump Circuit
-- Swing Operating Circuit
-- Right Swing Operating Circuit
-- Left Swing Operating Circuit
-- Swing Relief Valve and Make-up Valve
-- Travel Operating Circuit
-- Forward Travel Circuit
-- Reverse Travel Circuit
-- Procedural Troubleshooting Baseline Recommendations
-- Initial Checks and Tests to Establish Operating Condition of the Excavator
-- Pilot Pressure
-- Adjustment and Testing
-- Power Mode Valve
-- Current Signal and Hydraulic Pressure Adjustments
-- Boom/Swing Priority Valve
-- Control Valve Pressure and Current Adjustments
-- Pressure Up Valve
-- Checks and Adjustments
-- Pump Input Power Control
-- Pump Regulator Adjustment
-- Flow Meter and Flow Meter Kit Installation and Testing
-- Swing System Troubleshooting
-- Precautions/Initial Checks
-- Swing Relief Valve Checking and Adjustment
-- Troubleshooting – Swing Gearbox
-- Troubleshooting – Hydraulic Problems
-- Troubleshooting – Control Valve
-- Troubleshooting – Travel Control Valve
-- Troubleshooting – Joystick Control Valve
- Accumulator S0703000
-- General Description
-- Specifications
-- Accumulator Charging
-- Charging the Accumulator with Nitrogen
- Center Joint (Swivel) S0704020
-- General Description
-- Parts List
-- Troubleshooting, Testing and Adjustment
-- Inspection
-- Testing
-- Disassembly
-- Reassembly
- Cylinders S0705000
-- General Description
-- Theory of Operation
-- Parts List
-- Special Tools and Materials
-- Piston Nut
-- Piston Jig
-- Disassembly
-- Reassembly
- Swing Motor S0707220
-- General Description
-- Theory of Operation
-- Swing Motor Anti-cavitation Make-up Valve
-- Relief Valve
-- Swing Brake Operation
-- Parts List
-- Special Tools
-- Disassembly
-- Cleaning and Inspection (Wear Limits and Tolerances)
-- Reassembly
- Travel Motor (With Gearbox) S0707340
-- General Description
-- Theory of Operation
-- Travel Motor and Reduction Gearbox Assembly
-- Travel Motor Parts List
-- Travel Reduction Gearbox Parts List
-- Travel Motor Special Tools
-- Disassembly
-- Repair Notes
-- Travel Motor and Reduction Gear Disassembly
-- Hub and Spindle
-- Ball Bearing, RV Gear Assembly and Pin
-- Ball Bearing
-- Cleaning and Inspection (Wear Limits and Tolerances)
-- Reassembly
-- Travel Motor Reassembly
-- Torques
-- Travel Motor Rear Flange Reassembly
- Main Pump (With Regulator) S0708340
-- General Description
-- Gear (Pilot) Pump
-- Relief Valve
-- Pump Regulator Description
-- Horsepower Control
-- Power Shift Control
-- Negative Oil Discharge (Pump Bypass) Control
-- Pump Regulator Operation
-- Pump Output Decrease
-- Pump Discharge Decrease
-- Pump Discharge Increase
-- Horsepower Control
-- Overload Protection
-- Regulator Adjustment
-- Pump Input Power Control Adjustment
-- Parts List
-- Specifications
-- Hydraulic Pump Performance Characteristics
-- Troubleshooting, Testing and Adjustment
-- Main Pump
-- Disassembly
-- General Disassembly
-- Main Pump Disassembly
-- Pump Regulator Disassembly
-- Cleaning and Inspection (Wear Limits and Tolerances)
-- Reassembly
-- Pump Regulator Reassembly
-- Main Pump Reassembly
- Main Control Valve S0709420
-- Control Valve Operation
-- Swing Priority Circuit
-- Arm Priority Circuitry
-- Bucket (Junction) Circuitry
-- Straight Travelling Circuit
-- Plunger Replacement
-- Main Relief Valve
-- Overload Relief Valve
-- Arm Load Holding Valve
-- Boom Load Holding Valve
-- Arm Regeneration
-- Foot Relief Valve
-- Parts List
-- Specifications
-- Control Valve Drawing and Hydraulic Circuit
-- Disassembly and Reassembly
-- General Disassembly
-- General Reassembly
-- Main Plunger Element - Disassembly and Assembly
-- Tool
-- Main Relief Valve
-- Main Relief Valve Adjustment
-- Overload Relief Valve
-- Overload Relief Valve [BM UP]
-- Arm Load Holding Valve
-- Boom Load Holding Valve
-- Arm Regeneration Valve
-- Foot Relief Valve
-- Center Bypass Valve (CB Valve)
-- ARm Parallel Switch Valve
-- Tool
-- Swing Priority Valve
-- Boom Unity Check Valve
-- Straight Travel Selector Valve
-- Check Valve - Locations
-- Check Valve
- Remote Control Valve (Work Lever / Joystick) S0709450
-- General Description
-- Theory of Operation
-- Parts List
-- Specifications
-- Hydraulic Specifications
-- Special Tools
-- Disassembly
-- Reassembly
- Travel Control Valve (RCV8C4015A) S0709800
-- General Description
-- Theory of Operation
-- Parts List
-- Specifications
-- Torque Table
-- Special Tools and Materials
-- Special Tools
-- Troubleshooting, Testing and Adjustment
-- Disassembly
-- Cleaning and Inspection (Wear Limits and Tolerances)
-- Reassembly
- Hydraulic Schematic (S130LC-V) S0792040
-- General Description
-- SOLAR 130LC-V
ELECTRICAL SYSTEM
- Electrical System S0802060
-- Troubleshooting - Electrical System
-- Wiring Harness Illustrations
-- Overview
-- Electric Supply System
-- Engine Starting Circuit
-- Operation During Start Process
-- Operation After Start Process
-- Engine Preheating System
-- Engine Stop System
-- Charging System
-- Monitoring System
-- Instrument Panel
-- Function Check
-- Monitoring System Schematic
-- Operation
-- Instruments
-- Mode Select Switch
-- Pilot Lamp
-- Initial Operation
-- Electronic Hydraulic Control System (Epos - V)
-- Power Mode Control
-- Operation
-- Power Mode Control - Circuit Diagram
-- Work Mode Control
-- Operation
-- Work Mode Control - Circuit Diagram
-- Engine Control System
-- Engine Control Motor
-- Engine Control Dial
-- Engine Control Circuit Diagram
-- Automatic Deceleration Control (Auto Idle Control)
-- Engine Overheat Protection System
-- Power Boost Mode
-- Operation
-- Power Boost Control - Circuit Diagram
-- Automatic Travel Speed Control
-- Automatic Travel Speed Control - Circuit Diagram
-- Engine Control Device - Adjustment
-- Self-diagnostic Function
-- EPOS-V Controller
-- Engine Throttle Controller
- Electrical Schematic (S130LC-V) S0892040
-- General Description
-- Solar 130LC-V
ATTACHMENTS
- Boom and Arm S0902030
-- Front Attachment Pin Specifications
-- Front Attachment - Removal and Installation
-- Arm Removal Procedure
-- Boom Removal Procedure
-- Installation
-- Arm Installation Procedure
-- Boom Installation Procedure
-- Start-up Procedures
- Bucket S0904000
-- Bucket Tooth Inspection and Replacement
-- Shimming Bucket Linkage
-- Bucket Attachment, Removal and Reversal
-- Detaching the Bucket
-- Attaching The bucket
-- Reversing the Bucket