Cfmoto Zforce 800 and 950 (2022 to 2024) - Service Repair Manual - Wiring Diagrams

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CFMOTO ZFORCE 800 and 950 (2022-2024) - SERVICE MANUAL - WIRING DIAGRAMS

- English Service Manual / Repair Manual and Wiring Diagrams for vehicles Cfmoto Zforce 800 and 950 (2022 to 2024).
- Models Included: ZFORCE 800 Trail, ZFORCE 950 Trail, ZFORCE 950 Sport, ZFORCE 950 Sport-4.


CONTENTS:

ZFORCE 800 950 (2022)

01 Safety Information
- 1.1 Service Manual
- 1.2 Safety Tips
- 1.3 Hazardous Level and Symbol
- 1.4 Operation Notice
- 1.5 General Precaution
- 1.6 Cautions for Removal and Installation
- 1.7 Engine Break-in
- 1.8 Warranty
- 1.9 Fuel, Engine Oil, Transmission Oil and Coolant
- 1.10 Caption

02 General Information
- 2.1 Unit Conversion Table and Symbols
- 2.2 Identification Number Locations
- 2.3 Main Specifications
- 2.4 Specifications for Service
- 2.5 Fastener Torque Tables
- 2.6 Grease and Sealant
- 2.7 Service Products
- 2.8 Service Tools

03 Maintenance Information
- 3.1 Maintenance Schedule

04-1 CVT - 800 Engine
- 4.1 CVT Special Tool
- 4.2 CVT Removal
- 4.3 CVT Parts Inspection
- 4.4 CVT Installation

04-2 CVT - 950 Engine
- 4.1 CVT Special Tool
- 4.2 CVT Removal
- 4.3 CVT Parts Inspection
- 4.4 CVT installation

05 Engine
- 5.1 Special Tools
- 5.2 Engine Removal
- 5.3 Air Filter/Intake System
- 5.4 Exhaust System
- 5.5 Engine Disassembly
- 5.6 Engine Parts Inspection
- 5.7 Engine Reassembly 
- 5.8 Engine Installation
- 5.9 Cooling System
- 5.10 Lubrication System
- 5.11 Fuel System

06 Body Covering Parts
- 6.1 Side Doors
- 6.2 Seat
- 6.3 Battery
- 6.4 Front Bumper- 800 Trail / 950 Trail
- 6.5 Front Grille
- 6.6 Front Top Cover
- 6.7 Headlight Panel
- 6.8 Front Deco Plate
- 6.9 Passenger Hand Rail
- 6.10 EPS Guard
- 6.11 Dashboard Upper and Lower Body Assembly
- 6.12 Passenger Hand Rail Assembly
- 6.13 Dashboard Guard
- 6.14 Engine Front Service Cover
- 6.15 Middle Console
- 6.16 Rear Fender Flare
- 6.17 Rear Fender
- 6.18 Rear Bumper
- 6.19 Rear Lower Fender
- 6.20 Rear Cargo Box Cover - 950 Sport
- 6.21 Tail Light Panel
- 6.22 Filter Panel
- 6.23 Side Plate of Cargo Box
- 6.24 Air Inlet Port Deflector
- 6.25 Side Cover of Cargo Box
- 6.26 Rear Service Cover
- 6.27 Cargo Box
- 6.28 Service Cover of Side Bumper
- 6.29 Side Bumper
- 6.30 RH Lower Side Panel
- 6.31 Starter Relay Bracket
- 6.32 Gearshift Service Cover
- 6.33 Fuel Tank Guard
- 6.34 Air Filter Service Cover
- 6.35 ECU Cover
- 6.36 Seat Rear Fender
- 6.37 Floor Panel
- 6.38 Inner Front Panel
- 6.39 Front Inner Lock Panel
- 6.40 Front Fender
- 6.41 Top Roof
- 6.42 Top Roof Bracket
- 6.43 Seat Belt

07 Powertrain
- 7.1 CV Shaft Removal
- 7.2 CV Shaft Inspection and Maintenance
- 7.3 Drive Shafts
- 7.4 Gear Case
- 7.5 Front Gear Case
- 7.6 Rear Gear Case and Drive Shaft
- 7.7 Gear Case Backlash Adjustment

08 Brake System
- 8.1 Brake System View
- 8.2 Brake Noise Troubleshooting
- 8.3 Brake System
- 8.4 Brake Fluid
- 8.5 Brake Fluid Changing
- 8.6 Brake Pedal
- 8.7 Parking Brake (EU)

09 Suspension System
- 09 Suspension System
- 9.1 Tire
- 9.2 Shock Absorbers
- 9.3 Front Suspension
- 9.4 Rear Suspension
- 9.5 Maintenance

10 Steering System
- 10.1 Steering System
- 10.2 Steering System Adjustment
- 10.3 EPS 
- 10.4 Gearshift Assembly

11 Cooling System
- 11.1 Specifications
- 11.2 Cooling System
- 11.3 Component Inspection
- 11.4 Radiator Fan
- 11.5 Cooling System Pressure Test
- 11.6 Coolant Fill

12 Electrical System
- 12.1 Diagnostic Tools
- 12.2 Signal and Lighting System
- 12.3 T-BOX
- 12.4 Charging System
- 12.5 Starter Relays
- 12.6 4WD Front Gear Case Motor
- 12.7 EFI System
- 12.8 EFI Fault Diagnosis 

800 Wire Schematic Diagram
950 Wire Schematic Diagram


ZFORCE 800 950 (2023)

01 Safety Information
- 1.1 Service Manual
- 1.2 Safety Tips
- 1.3 Hazardous Levels and Symbols
- 1.4 Operation Notice
- 1.5 General Precautions
- 1.6 Cautions for Removal and Installation
- 1.7 Engine Break-in
- 1.8 Warranty
- 1.9 Fuel, Engine Oil, Transmission Oil and Coolant
- 1.10 Images and Captions

02 General Information
- 2.1 Unit Conversion Table and Symbols
- 2.2 Identification Number Locations
- 2.3 Main Specifications
- 2.4 Specifications for Service
- 2.5 Fastener Torque Tables - ZFORCE 800 Trail 950 Trail 950 Sport
- 2.6 Fastener Torque Tables - ZFORCE 950 Sport-4
- 2.7 Torque Table - Engine Components - ZFORCE 800 Engine
- 2.8 Torque Table - Engine Components - ZFORCE 950 Engine
- 2.9 Grease and Sealant
- 2.10 Service Products
- 2.11 Service Tools

03 Maintenance Information
- 3.1 Maintenance Schedule

04-1 CVT - 800 Engine
- 4.1 CVT Special Tool
- 4.2 CVT Removal
- 4.3 CVT Parts Inspection
- 4.4 CVT Installation

04-2 CVT - 950 Engine
- 4.1 CVT Special Tool
- 4.2 CVT Removal
- 4.3 CVT Parts Inspection
- 4.4 CVT installation

05 Engine
- 5.1 Special Tools
- 5.2 Engine Removal
- 5.3 Air Filter/Intake System
- 5.4 Exhaust System
- 5.5 Engine Disassembly
- 5.6 Engine Parts Inspection
- 5.7 Engine Reassembly 
- 5.8 Engine Installation
- 5.9 Cooling System
- 5.10 Lubrication System
- 5.11 Fuel System

06 Body Covering Parts
- 6.1 Side Doors - 800 Trail / 950 Trail / 950 Sport
- 6.2 Side Doors - 950 Sport-4
- 6.3 Triangle Inner Plate
- 6.4 Triangle Outer Plate and Triangle Deco Plate
- 6.5 Rear Side Door Bracket
- 6.6 Seats - 800 Trail / 950 Trail / 950 Sport
- 6.7 Seats - 950 Sport-4
- 6.8 Battery
- 6.9 Front Bumper
- 6.10 Front Fender Flare
- 6.11 Front Grille
- 6.12 Front Top Cover
- 6.13 Headlight Panel
- 6.14 Front Deco Plate
- 6.15 Passenger Hand Rail
- 6.16 EPS Guard
- 6.17 Dashboard Upper and Lower Body Assembly
- 6.18 Passenger Hand Rail Assembly
- 6.19 Dashboard Guard
- 6.20 Engine Front Service Cover
- 6.21 Middle Console - 800 Trail / 950 Trail / 950 Sport
- 6.22 Middle Cover - 950 Sport-4
- 6.23 Rear Fender Flare
- 6.24 Rear Fender
- 6.25 Rear Bumper
- 6.26 Rear Lower Fender
- 6.27 Rear Cargo Box Cover - 950 Sport / 950 Sport-4
- 6.28 Tail Light Panel
- 6.29 Filter Panels
- 6.30 Side Plate of Cargo Box
- 6.31 Air Inlet Port Deflector
- 6.32 Side Cover of Cargo Box
- 6.33 Rear Service Cover
- 6.34 Cargo Box
- 6.35 Service Cover of Side Bumper
- 6.36 Side Bumper - 800 Trail / 950 Trail / 950 Sport
- 6.37 RH Lower Side Panel - 800 Trail / 950 Trail / 950 Sport
- 6.38 RH Side Upper Panel - 950 Sport-4
- 6.39 Front RH Lower Panel - 950 Sport-4
- 6.40 Rear RH Side Lower Panel - 950 Sport-4
- 6.41 Gearshift Service Cover
- 6.42 Fuel Tank Guard
- 6.43 Air Filter Service Cover
- 6.44 ECU Cover
- 6.45 Seat Rear Fender
- 6.46 Service Cover - 950 Sport-4
- 6.47 Rear Row Foot Pedal - 950 Sport-4
- 6.48 Floor Panel
- 6.49 Inner Front Panel
- 6.50 Front Inner Lock Panel
- 6.51 Front Fender
- 6.52 Top Roof - 800 Trail / 950 Trail / 950 Sport (If equipped)
- 6.53 Top Roof- 950 Sport-4 (If equipped)
- 6.54 Top Roof Bracket (If equipped)
- 6.55 Seat Belt - 800 Trail / 950 Trail / 950 Sport 
- 6.56 Seat Belt - 950 Sport-4

07 Powertrain
- 7.1 CV Drive Shaft
- 7.2 Drive Shafts
- 7.3 Gear Case
- 7.4 Front Gear Case
- 7.5 Rear Gear Case and Drive Shaft
- 7.6 Gear Case Backlash Adjustment

08 Brake System
- 8.1 Brake System Exploded Views
- 8.2 Brake Noise Troubleshooting
- 8.3 Brake System
- 8.4 Brake Fluid
- 8.5 Brake Pedal
- 8.6 Parking Brake 

09 Suspension System
- 9.1 Tire
- 9.2 Front Suspension 
- 9.3 Rear Suspension
- 9.4 Maintenance

10 Steering System
- 10.1 Steering System Exploded View
- 10.2 Steering System
- 10.3 Steering System Adjustment
- 10.4 EPS 
- 10.5 Gearshift Assembly

11 Cooling System
- 11.1 Cooling System Assembly Diagram
- 11.2 Specifications
- 11.3 Cooling System
- 11.4 Component Inspection
- 11.5 Radiator Fan
- 11.6 Cooling System Pressure Test
- 11.7 Coolant Fill

12 Electrical System
- 12.1 Diagnostic Tools
- 12.2 Signal and Lighting System
- 12.3 T-BOX
- 12.4 Charging System
- 12.5 Starter Relays
- 12.6 4WD Front Gear Case Motor
- 12.7 EFI System
- 12.8 EFI Fault Diagnosis 

Electrical Schematic Diagram


ZFORCE 800 950 (2024)

01 Safety Information
- 1.1 Service Manual
- 1.2 Safety Tips
- 1.3 Hazardous Level and Symbol
- 1.4 Operation Notice
- 1.5 General Precautions
- 1.6 Cautions for Removal and Installation
- 1.7 Engine Break-in
- 1.8 Warranty
- 1.9 Fuel, Engine Oil, Transmission Oil and Coolant
- 1.10 Caption

02 General Information
- 2.1 Unit Conversion Table and Symbols
- 2.2 Identification Number Locations
- 2.3 Main Specifications
- 2.4 Specifications for Service
- 2.5 Fastener Torque Tables - ZFORCE 800 Trail 950 Trail 950 Sport
- 2.6 Fastener Torque Tables - ZFORCE 950 Sport-4
- 2.7 Torque Table - Engine Components - ZFORCE 800 Engine
- 2.8 Torque Table - Engine Components - ZFORCE 950 Engine
- 2.9 Grease and Sealant
- 2.10 Service Products
- 2.11 Service Tools

03 Maintenance Information
- 3.1 Maintenance Schedule

04-1 CVT - 800 Engine
- 4.1 CVT Special Tool
- 4.2 CVT Removal
- 4.3 CVT Parts Inspection
- 4.4 CVT Installation

04-2 CVT - 950 Engine
- 4.1 CVT Special Tool
- 4.2 CVT Removal
- 4.3 CVT Parts Inspection
- 4.4 CVT installation

05 Engine
- 5.1 Special Tools
- 5.2 Engine Removal
- 5.3 Air Filter/Intake System
- 5.4 Exhaust System
- 5.5 Engine Disassembly
- 5.6 Engine Parts Inspection
- 5.7 Engine Reassembly 
- 5.8 Engine Installation
- 5.9 Cooling System
- 5.10 Lubrication System
- 5.11 Fuel System

06 Body Covering Parts
- 6.1 Side Doors - 800 Trail / 950 Trail / 950 Sport
- 6.2 Side Doors - 950 Sport-4
- 6.3 Triangle Inner Plate
- 6.4 Triangle Outer Plate and Triangle Deco Plate
- 6.5 Rear Side Door Bracket
- 6.6 Front Seat - 800 Trail / 950 Trail / 950 Sport
- 6.7 Front Seat - 950 Sport-4
- 6.8 Battery
- 6.9 Front Bumper
- 6.10 Front Fender Flare
- 6.11 Front Grille
- 6.12 Front Top Cover
- 6.13 Headlight Panel
- 6.14 Front Deco Plate
- 6.15 Passenger Hand Rail
- 6.16 EPS Guard
- 6.17 Dashboard Upper and Lower Body Assembly
- 6.18 Passenger Hand Rail Assembly
- 6.19 Dashboard Guard
- 6.20 Engine Front Service Cover
- 6.21 Middle Console - 800 Trail / 950 Trail / 950 Sport
- 6.22 Middle Cover - 950 Sport-4
- 6.23 Rear Fender Flare
- 6.24 Rear Fender
- 6.25 Rear Bumper
- 6.26 Rear Lower Fender
- 6.27 Rear Cargo Box Cover - 950 Sport / 950 Sport-4
- 6.28 Tail Light Panel
- 6.29 Filter Panel
- 6.30 Side Plate of Cargo Box
- 6.31 Air Inlet Port Deflector
- 6.32 Side Cover of Cargo Box
- 6.33 Rear Service Cover
- 6.34 Cargo Box
- 6.35 Service Cover of Side Bumper
- 6.36 Side Bumper - 800 Trail / 950 Trail / 950 Sport
- 6.37 RH Lower Side Panel - 800 Trail / 950 Trail / 950 Sport
- 6.38 RH Side Upper Panel - 950 Sport-4
- 6.39 Front RH Lower Panel - 950 Sport-4
- 6.40 Rear RH Side Lower Panel -950 Sport-4
- 6.41 Gearshift Service Cover
- 6.42 Fuel Tank Guard
- 6.43 Air Filter Service Cover
- 6.44 ECU Cover
- 6.45 Seat Rear Fender
- 6.46 Service Cover - 950 Sport-4
- 6.47 Rear Row Foot Pedal - 950 Sport-4
- 6.48 Floor Panel
- 6.49 Inner Front Panel
- 6.50 Front Inner Lock Panel
- 6.51 Front Fender
- 6.52 Top Roof - 800 Trail / 950 Trail / 950 Sport (If equipped)
- 6.53 Top Roof- 950 Sport-4 (If equipped)
- 6.54 Top Roof Bracket (If equipped)
- 6.55 Seat Belt - 800 Trail 950 Trail 950 Sport 
- 6.56 Seat Belt - 950 Sport-4

07 Powertrain
- 7.1 CV Drive Shaft
- 7.2 CV Shaft Inspection and Maintenance
- 7.3 Drive Shafts
- 7.4 Gear Case
- 7.5 Front Gear Case
- 7.6 Rear Gear Case and Drive Shaft
- 7.7 Gear Case Backlash Adjustment

08 Brake System
- 8.1 Brake System Exploded Views
- 8.2 Brake Noise Troubleshooting
- 8.3 Brake System
- 8.4 Brake Fluid
- 8.5 Brake Pedal
- 8.6 Parking Brake

09 Suspension System
- 9.1 Tire
- 9.2 Shock Absorbers
- 9.3 Front Suspension 
- 9.4 Rear Suspension
- 9.5 Maintenance

10 Steering System
- 10.1 Steering System 
- 10.2 Steering Column Adjustment
- 10.3 Electric Power Steering (EPS) 
- 10.4 Gearshift Assembly

11 Cooling System
- 11.1 Cooling System Exploded Views
- 11.2 Specifications
- 11.3 Cooling System
- 11.4 Component Inspection
- 11.5 Radiator Fan
- 11.6 Cooling System Pressure Test
- 11.7 Coolant Fill

12 Electrical System
- 12.1 Diagnostic Tools
- 12.2 Lights / Horn
- 12.3 Switch Inspections and Testing
- 12.4 T-BOX
- 12.5 Charging System and Battery
- 12.6 Relays
- 12.7 4WD Front Gear Case Motor
- 12.8 EFI System
- 12.9 EFI Fault Diagnosis 

Wire Diagrams
- Appendix A
- Appendix B
- Appendix C - North America 800 / 950 Trail - 950 Sport / Sport-4
- Appendix C - EU 167 950 Sport
- Appendix C - LOF