Bomag Roller BW 100 AD-4, BW 120 AD-4, BW 125 AD-4 - Operating Manual - Maintenance Instructions

CLICK HERE FOR SAMPLE MANUAL

BOBMAG ROLLER BW 100 AD-4,  BW 120 AD-4,  BW 125 AD-4 - OPERATING & MAINTENANCE MANUAL

- English Operating Manual - Maintenance Instructions, to vehicles Bomag Roller BW 100 120 125 AD-4

 
CONTENTS:

- 1 Foreword 3
- 2 Technical Data 9
- 3 Safety regulations 17
- 4 Indicators and Controls 31
- 4.1 General notes 34
- 4.2 Description of indicators and control elements 34
- 5 Operation 45
- 5.1 General 46
- 5.2 Tests before taking into operation 46
- 5.3 Electronic immobilizer 47
- 5.4 Adjusting the operator's seat 47
- 5.5 Starting the engine 48
- 5.6 Starting with jump wires 50
- 5.7 Driving the machine 51
- 5.8 Stopping the machine, operating the parking brake 53
- 5.9 Shutting down the engine 53
- 5.10 Switching the vibration on and off 54
- 5.11 Switching the gravity sprinkling system on and off 57
- 5.12 Switching the pressure sprinkling system on and off 57
- 5.13 Switching the tire sprinkling system on and off (only AC) 59
- 5.14 Actuating the emergency stop switch 59
- 5.15 Mounting/removing the chip spreader 60
- 5.16 Filling/emptying the chip spreader 62
- 5.17 Operating the chip spreader 63
- 5.18 Towing 64
- 5.19 Loading/transport 67
- 6 Maintenance 71
- 6.1 General notes on maintenance 72
- 6.2 Fuels and lubricants 73
- 6.3 Table of fuels and lubricants 76
- 6.4 Running-in instructions 77
- 6.5 Maintenance table 78
- Every 10 operating hours 81
- 6.6 Check the engine oil level 81
- 6.7 Checking the fuel level 81
- 6.8 Check the hydraulic oil level 82
- 6.9 Checking the hydraulic oil filter element 83
- 6.10 Check the coolant level 83
- 6.11 Check the water separator 84
- 6.12 Checking the water level 84
- 6.13 Checking the emulsion level 85
- 6.14 Checking the chip spreader and cleaning the spreading beam 85
- Every 50 operating hours 87
- 6.15 Checking fuel lines and clamps 87
- 6.16 Servicing the chip spreader 87
- Every 250 operating hours 89
- 6.17 Changing engine oil and oil filter 89
- 6.18 Checking, cleaning, replacing the combustion air filter 91
- 6.19 Check the air intake lines 94
- 6.20 Cleaning radiator and hydraulic oil cooler 95
- 6.21 Checking, tensioning, replacing the V-belt 96
- 6.22 Checking radiator hoses and hose clamps 96
- 6.23 Checking, adjusting the scrapers 97
- Every 500 operating hours 99
- 6.24 Battery service 99
- 6.25 Change the fuel filter 100
- 6.26 Drain the fuel tank sludge 101
- Every 1000 operating hours 103
- 6.27 Checking, adjusting the valve clearance 103
- 6.28 Check the engine mounts 104
- Every 2000 operating hours 105
- 6.29 Changing hydraulic oil and breather filter 105
- 6.30 Changing the hydraulic oil filter 106
- 6.31 Changing the coolant 107
- 6.32 Replacing the fuel lines 109
- 6.33 Check the injection valves 109
- Every 3000 operating hours 111
- 6.34 Checking the fuel injection pump 111
- As required 113
- 6.35 Checking the tire pressure 113
- 6.36 Cleaning the water sprinkler system 113
- 6.37 Draining the water sprinkler system, maintenance in case of frost 115
- 6.38 Filling the provision tank for the windscreen washer system 116
- 6.39 Tightening torques for screws with metric unified thread 116
- 6.40 Engine conservation 117
- 7 Trouble shooting 119
- 7.1 General notes 120
- 7.2 Engine 121
- 8 Disposal 123
- 8.1 Final shut-down of machine 124