Suzuki DR650SE (1997-2009) - Repair, Service Manual and Electrical Wiring Diagrams

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SUZUKI DR650SE (1997-2009) - SERVICE MANUAL - REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual / Repair Manual, in PDF format, to motorcycle Suzuki DR650SE (1997-2009).
 

CONTENTS:


1997-2001

- COVER
- INDEX
- SYMBOLS

- 1. GENERAL INFORMATION
- Serial Number Location
- Break In
- Specifications

- 2. PERIODIC MAINTENANCE
- Schedule
- Lubrication Points
- Maintenance & Tune Up
- Spark Plugs
- Air Cleaner
- Carb
- Fuel Line
- Engine Oil & Filter
- Drive Chain
- Brake Pads
- Tires
- Spark Arrester
- Front Forks
- Exhaust Pipe
- Chassis Bolts & Nuts
- Compression Pressure Check
- Oil Pressure Check

- 3. ENGINE
- Engine Removal & Reinstall
- Engine Disassembly
- Engine Components Inspection
- Balancershaft And Gear
- Clutch Drive Plate
- Starter Clutch
- Transmission
- Oil Nozzle And Oil Jet
- Oil Filter
- Engine Reassembly
- Crankshaft
- Crankcase
- Gearshift Shaft
- Oil Pump
- Clutch
- Starter Clutch
- Oil Ring
- Camshaft

- 4. FUEL AND LUBRICATION SYSTEM
- Fuel System
- Fuel Valve
- Fuel Tank
- Carb
- Specs
- Slow System
- Main System
- Starter & Float System
- Carb Cleaning
- Lubrication & Cooling System
- Chart
- Oil Cooler

- 5. CHASSIS
- Frame Cover And Seat
- Front Wheel
- Brake Disc
- Front Brake
- Master Cylinder Removal
- Front Fork
- Steering
- Rear Wheel
- Rear Brake
- Master Cylinder Removal
- Rear Swingarm & Suspension
- Lowering Seat Height
- Front Fork Chart
- Rear Shock
- Side Stand

- 6. ELECTRICAL SYSTEM
- Battery
- Location
- Charging System
- Troubleshooting
- Starter System
- Troubleshooting
- Starter Motor Removal
- Neutral Switch
- Ignition System
- Troubleshooting
- Speedmeter & Pilot Indicator
- Lamps
- Battery Specs

- 7. SERVICING INFORMATION
- Troubleshooting
- Wiring Diagram
- Wire, Cable & Hose Routing
- Cable Routing
- Carb & Air Cleaner Hose Routing
- Front Brake Hose Routing
- Rear Brake Hose Routing
- Special Tools
- Tightening Torque
- Torque Chart
- Service Data

- 8. EMISSION CONTROL INFO

- 9. DR650SEV/W/X/Y
- Specs
- Service Data
- Wiring Diagram

- 10. DR650SEK1
- Specs
- Service Data
- Liquid Gasket


2001-2009

- FOREWORD
- HOW TO USE THIS MANUAL
- To Locate What You Are Looking For
- Component Parts And Work To Be Done
- Symbol

- 01 GENERAL INFORMATION
- Warning/Caution/Note
- General Precautions
- Suzuki Dr650set ('96-Model)
- Serial Number Location
- Fuel And Oil Recommendation
- Break-In Procedures
- Information Labels
- Specifications
- Country Or Area

- 02 PERIODIC MAINTENANCE
- Periodic Maintenance Schedule
- Maintenance And Tune-Up Procedures
- Compression Pressure Check
- Oil Pressure Check

- 03 ENGINE
- Engine Components Removable With The Engine In Place
- Engine Removal And Reinstallation
- Engine Disassembly
- Engine Components Inspection And Service
- Engine Reassembly

- 04 FUEL AND LUBRICATION SYSTEM
- Fuel System
- Fuel Valve
- Fuel Tank
- Carburetor
- Lubrication System And Cooling System

- 05 CHASSIS
- Frame Cover And Seat
- Front Wheel
- Front Brake
- Front Fork
- Steering
- Rear Wheel
- Rear Brake
- Rear Swingarm And Suspension
- Lowering The Seat Height

- 06 ELECTRICAL SYSTEM
- Cautions In Servicing
- Location Of Electrical Components
- Charging System
- Starter System And Side-Stand/Ignition Interlock System
- Ignition System
- Speedometer And Pilot Indicator
- Lamps
- Switches
- Battery

- 07 SERVICING INFORMATION
- Troubleshooting
- Wiring Diagram
- Wire, Cable And Hose Routing
- Heat Shield Adhering
- Side Stand Spring Set-Up
- Special Tools
- Tightening Torque
- Service Data

- 08 EMISSION CONTROL INFORMATION
- Emission Control Carburetor Components
- Evaporative Emission Control System
- Canister Hose Routing

- 09 DR650SEV/W/X/Y (’97/’98/’99/’00-MODELS)
- Specifications
- Service Data
- Wiring Diagram

- 10 DR650SEK1 (’01-MODEL)
- Specifications
- Service Data
- Liquid Gasket

- 11 DR650SEK2/K3/K4/K5/K6/K7 (’02/’03/’04/’05/’06/’07/'08-MODELS)
- Specifications
- Service Data

- 12 DR650SE K9 (’09-MODELS)
- Specifications