Rover 200 - Service Repair Manual - Wiring Diagrams - Owners

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ROVER 200 - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING - OWNERS

- English Service Manual, Wiring Diagram and Owners Manual to vehicles Rover 200.
 

CONTENTS :


REPAIR MANUAL

- Introduction
- General information
- Information
- Maintenance
- Engine- 'kb'
- Engine- 'k16'
- Engine- 'k16 with wc'
- Engine- 'l' series
- Emission control
- Engine management system- mems
- Engine management system- edc
- Fuel delivery system
- Cooling system- 'k' series
- Cooling system- 'l' series
- Manifold & exhaust systems
- Clutch
- Manual gearbox- 'r65'
- Manual gearbox- 'pg1'
- Automatic gearbox - 'cvt'
- Drive shafts
- Steering
- Front suspension
- Rear suspension
- Brakes
- Restraint systems
- Body
- Heating & ventilation
- Air conditioning
- Wipers & washers
- Electrical
- Instruments

OVERHAUL MANUALS

Engine K Series (6th Edition)

- Description and operation
- Cylinder block components
- Cylinder head components- kb engines
- Cylinder head components- k16 non wc engines fitied with distributor
- Cylinder head components- k16 non wc engines fitied with plug top coil ignition system
- Cylinder head components- k16 wc engines
- Timing belt components- kb engines
- Timing belt components- k16 non wc engines fitied with manual timing belt tens loner
- Timing belt components- k16 non wc engines fitied with automatic timing belt tensioner
- Front timing belt components- k16 wc engines
- Rear timing belt components- k16 wc engines
- Operation
- Overhaul
- Camshaft timing belt- kb engines
- Camshaft timing belt- k16 engines
- Oil pump
- Coolant pump
- Thermostat
- Flywheel and starter ring gear
- Cylinder head
- Cylinder head bolts inspection
- Crankshaft, main & bi g-end bearings
- Pistons, rings & cylinder liners
- Data, torque & tools
- Data
- Torque wrench setiings
- Service tools

Engine TDU5

- Introduction
- Repairs and replacements
- Specification
- Data
- Engine identification
- Cylinder head identification
- Cylinder head gasket identification
- Camshaft identificaton
- Adjustment shim identification
- Swirl chamber characteristics
- Swirl chamber specifications
- Valve specifications
- Valve spring specifications
- Valve guide specifications
- Valve seat specifications
- Valve seat housing specifications
- Valve seat housing specifications
- Cylinder block specifications
- Piston and wrist/gudgeon pin specifications
- Connecting rod specifications
- Crankshaft specifications
- Crankshaft bearing specifications
- Overhaul
- Dismantling the engine
- Dismantling the cylinder head
- Assembling the cylinder head
- Reinstalling the connecting rods and pistons
- Selecting the main bearings
- Selection chart
- Selecting the bearings: non-coded engine
- Selecting main bearings for unmarked engines
- Selecting main bearings for rebuilt engines
- Installing the crankshaft
- Adjusting crankshaft end play
- Determining the piston type
- Reassembling the pistons
- Reinstalling the oil pump
- Reinstalling the oil sump
- Reinstalling the crankshaft seal
- Reinstalling the cylinder head
- Reinstalling the timing belt
- Pretensioning the timing belt
- Tensioning the timing belt
- Dressing the engine
- Specifications
- Injector removaureinstallation
- Checking for injector leakage
- Checking the injector spray patiern and buzz
- Checking injector pressure setiing
- Pump identification
- Removing the injection pump
- Reinstalling the injection pump
- Water pump
- Reinstalling the water pump
- Removing the timing belt
- Reinstalling the timing belt
- Pretensioning the timing belt
- Tensioning the timing belt
- Checking the timing
- Removing the camshaft
- Reinstalling the camshaft
- Checking and setiing valve clearance- cold engine
- Adjusting valve clearance:
- Removing the accessory drive belt
- Reinstalling the accessory drive belt
- Torque and tools
- Service tools
- Torque wrench setiings

Gearbox R65 Uprated

- Introduction
- Repairs and replacements
- Specification
- De scription and operation
- Gearbox components
- Operation
- Overhaul
- Gearbox dismantling
- Selector forks and shafts
- Cleaning components
- Synchro assemblies
- Differential assembly dismantling
- Differential assembly reassembling
- Synchro assemblies
- Gearbox reassembling
- Data, torque & tools
- Torque figures
- Tools
- Lubricants

ELECTRICAL LIBRARY

- Introduction
- Abbreviations
- How to use this document
- Wire colour codes
- Fuse details
- Introduction
- Engine compartment fusebox
- Passenger compartment fuse box
- Earth points and header joints
- Earth points and headers
- Description and operation
- Air conditioning and cooling fans operation
- Anti-lock brakes (ass) operation
- Anti-theft and engine immobilisation operation
- Central door locking operation
- Charging and starting operation (k series)
- Cigar lighter operation
- Clock operation
- Exterior lamps operation
- Fuel pump operation
- Heated rear window operation
- Heated seat operation
- Head lamp power wash operation
- Heater blower/cooling fans (heater) operation
- Horns operation
- In-car entertainment operation
- Indicators and hazard system operation
- Instrument operation
- Interior illumination operation
- Interior lamp operation
- Mirror operation
- Modular engine management system (mems) operation - series 1.411.6 mpi
- Ignition system
- Fuel injection
- Stepper motor
- Emission control system
- Modular engine management system (mems) operation - k series 1.8 wc
- Ignition system
- Variable valve control (wc)
- Fuel injection
- Stepper motor
- Emission control system
- Engine management system (edc) operation- l series (rover ecm)
- Engine management system (edc) operation- l series (bosch ecm)
- Seat belt warning (where fitted)
- Catalyst overheat warning (where fitted)
- Srs (airbag) operation
- Sun roof operation
- Window lift operation
- Windscreen wipers and washers operation
- Rear screen wiper operation
- Charging and starting operation (l series)
- Diagnostic socket
- Connector detail
- Modeufeature applicability table
- C001 - c099
- C1 01 - c199
- C2 00- c281
- C3 01 - c5 42

ELECTRICAL CIRCUIT DIAGRAMS

- Colour codes
- How to use the circuit diagrams
- Power distribution
- Earth distribution
- Anti-theft alarm and engine immobilisation
- Central door locking
- Windows
- Sunroof
- Door mirrors
- Diagnostic socket
- Charging and starting
- Engine management system
- Fuel pump and inertia switch
- Anti-lock brakes (abs)
- Supplementary restraint system (srs)
- Seat belt warning
- Air conditioning and cooling fans
- Heater blower
- Cooling fans
- Heated rear window
- Heated seats
- Wipers and washers
- Exterior lamps
- Indicators and hazards
- Interior lamps
- Interior illumination
- Instruments
- Horns
- Clock
- Cigar lighter
- In-car entertainment

OWNERS HANDBOOK

- Introduction
- Before you drive
- Controls
- Locks & alarm
- Seats
- Seat belts
- Airbag srs
- Mirrors
- Steering column
- Windows
- Sunroof
- Heating & ventilation
- Interior equipment
- In-car entertainment
- Load carrying
- Driving controls
- Instruments
- Warning lights
- Starting & driving
- Catalytic converter
- Manual gearbox
- Automatic gearbox
- Fuel system
- Lights & indicators
- Wipers & washers
- Fascia switches
- Brakes
- Maintenance
- Maintenance
- Bonnet opening
- Engine compartment
- Engine
- Cooling system
- Brakes
- Power steering
- Wipers & washers
- Battery
- Tyres
- Cleaning & car care
- Emergency information
- Emergency starting
- Emergency towing
- Wheel changing
- Fuses
- Bulb replacement
- Technical data
- Parts & accessories
- Vehicle identification
- Technical data

IN-CAR ENTERTAINMENT

- R660AUDIO

- Detachable keyboard
- On/off switch and vo lume control
- Bass/balance, treble/fader controls
- Loudness mode
- Radio controls
- Cassette player controls
- Digital display
- Waveband se le ction
- Automatic and manual radio tuning
- Mono/stereo
- Radio pre-set buttons
- Auto-store
- Care of cassette player and tapes
- Radio reception
- Security code
- R770 & R860 AUDIO
- Radio controls
- On/off and vo lume control
- Ba ss, treble, fader and balance controls
- Cassette player controls
- Digital display
- Radio tuning
- Mono/stereo
- Radio pre-set buttons
- Auto-store
- Radio data system (RDS)
- Traffic information
- News information
- Compact disc player controls
- Compact disc changer unit
- Caring for compact discs
- Care of cassette player and tapes
- Radio reception
- Security code

MAINTENANCE CHECK SHEETS

REPAIR TIMES (PARTS MANUAL)

- Introduction
- Maintenance
- Engine- k81k16
- Engine- diesel
- Emission control- k81k16
- Emission control- diesel
- Engine management system
- Fuel system- k81k16
- Fuel system- diesel
- Cooling system- k81k16
- Cooling system- diesel
- Manifold & exhaust system- k81k16
- Manifold & exhaust system- diesel
- Clutch- petrol
- Clutch- diesel
- Gearbox- synchromesh- 1.411 .6
- Gearbox- synchromesh- dieseljwci1.8k
- Gearbox- automatic
- Drive shafts
- Front axle & final drive
- Steering
- Front suspension
- Rear suspension
- Brakes
- Body
- Seats
- Heating & ventilation
- Air conditioning
- Windscreen wipers & washers
- Electrical
- Instruments
- Procedure for review of mechanical repair operation time

PAINT REPAIR TIMES

- Introduction
- Roofs and hard tops
- Bonnets
- Boot lids
- Doors
- Wings and road wheels
- Body panels
- Bumpers and lower panels
- Window and screen frames
- Sills
- Complete vehicle
- Apertures
- Interior bonnet panel
- Interior boot lid
- Interior doors
- Interior engine compartment
- Interior load space
- Materials allowance
- Calculating material allowances
- Complete panel chart
- Local repair chart
- Procedure for review of mechanical repair operation time

TECHNICAL BROCHURE

- European On-Board Diagnostics (E-OBD)
- Introduction
- OBD History
- Legislation
- Emissions
- Engine Management Systems
- Exhaust Emission Control System Components
- Exhaust Emission System Diagnostics
- Diagnostic Trouble Codes (DTCs)
- Service Drive Cyc les
- Diagnostic Trouble Codes (DTCs) I P-Codes
- List of Abbreviations
- MEMS3 Engine Management System
- Secondary Air Injection (SAl)
- Evaporative (EVAP) Emissions Systems
- Evaporative Emissions Systems