Renault Dauphine - Service Repair Manual - Wiring Diagrams

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RENAULT DAUPHINE - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual / Repair Manual and Wiring Diagrams for vehicles Renault Dauphine.
 

CONTENTS:

A General
-Specifications
- Models previous to 1960
- 1960 model
- 1961 model
- 1961 Ondine
- 1960-1961 Dauphine Gordini
- 1961 Gordini
- Dauphine R. 1093
-Lifting points
B Engine
-Identification
-Specifications
-Removing and fitting the engine
-Removing and fitting the power unit assembly
-Standard service exchange
-Dismantling
-Overhauling the cylinder head
-Overhauling the water pump
-Overhauling the oil pump
-Crankshaft
-Camshaft
-Cylinder block
-Timing gear casing
-"Liner-piston-connecting rod" assemblies
-Reassembling
-Removing and refitting the radiator
-Removing and refitting the water pump
-Removing, replacing the cylinder head gasket and refitting the cylinder head
-Replacing a valve spring
-Replacing the sump (oil pan) gaskets
-Checking the oil pressure
-Oil filter
-Fuel pump
-Air filter
-Carburettor
-Removing and refitting the fuel tank
C Clutch
-Conventional clutch
- Identification
- Specifications
- Principles of operation
- Replacing the clutch withdrawal pad
- Replacing the clutch withdrawal fork
- Adjusting the clutch clearance
-Standard Ferlec clutch (6 volt)
- List of components
- Clutch components
- Clutch operating principles
- Adjusting the clutch air gap
- Removing the friction disc
- Checking the friction disc
- Removing the buckle from the friction plate
- Checking the mechanism
- Removing the clutch mechanism
- Dismantling and reassembling the clutch mechanism
- Refitting the mechanism
- Sealed "Sermec" microswitch
- Checking the microswitch on the vehicle
- Ferlec rheostat case
- Checking the relay
- Adjusting the "Ferlec " rheostat case linkage
- Carbon brushes and brush carriers
- Function and principles of operation of the "Gema" two-way switch
- "Ferlec" gear change lever
- List of components
- Wire harness composition
- Connection diagram
- Causes of most common defects
-Simplified Ferlec clutch (6 volt)
- Principles of operation
- Clutch mechanism
- Electrical equipment
- Causes of most common defects
- Adjusting the rheostat case
- Adjusting the resistance
- Adjusting the control linkage
- Adjusting the clutch mechanism air gap
- Microswitch
- Function, adjusting
- Checking the adjustment electrically
- Gear change lever
- Function, principles of operation, adjustments, reconditioning
- Electrical check on the lever and on the relay
- Carbon brushes and carbon brush carriers
- Clutch mechanism
- Removing the friction disk
- Checking the pressure plate and checking the friction disk
- Checking the intermediate plate
- Overhauling the mechanism
- Adjusting the mechanism
- Refitting the mechanism
- Wiring harnesses
- List of component parts
- Composition
- Interchangeability
-Simplified Ferlec clutch (12 volt)
- Description
- Clutch mechanism
- Electrical circuit
- Principles of operation
- Clutch mechanism
- Electrical circuit
- Checks
- Clutch mechanism
- Overhauling the mechanism
- Machining operations
- Systematic defect finding
- Refitting the mechanism
- Checking the microswitch in the case
- Checking the clutch release relay
- Checking the microswitch under the floor
- Checking the gear lever
- Adjustments
- Mechanical adjustment
- Control linkage, air gap
- Armature plate elastic stop
- Electrical adjustments
- Adjusting resistance, microswitch under the floor
- Gear change lever
- Checking
- The friction disk
- The pressure plate, the intermediate plate
- Carbon brushes and brush carriers
D Electrical equipment and ignition
-Wiring diagram (Lists of wiring harnesses, component parts and wires)
- R1090 models previous to 1961
- R1090 1961 models
- R1090 12 volt system
- R1091 Gordini 1960 model
- R1091 Gordini 1961 model
-Component Connection
- R1090 models previous to 1961
- R1090 1961 models
- R1090 12 volt system
- R1091 Gordini 1960 model
- R1091 Gordini 1961 model
-Component specifications all types
- Dynamos and voltage regulators
- Starters
- Distributors
- Batteries
- Ignition coils
- Spark plugs
- Flasher unit
- Oil pressure switch
- Water temperature switches and gauges
- Fuel contents indicator
- Stop switches
- Head lights
-All distributor types
- Adjusting the points gap
- Checking the advance curves on the test bench
- Adjusting the static timing on the vehicle
- Checking the advance curves on the vehicle
-Dynamos
- Specification and mechanical data
- Checking the dynamo on the vehicle
- Removing the pulley
- Checking the dynamos on the test bench
- Checking the dynamo-voltage regulator combination on the test bench (2 and 3 section)
-Starters
- Ducellier starter
- Paris-Rhone starter
- Marelli starter
-Windscreen wipers
- Adjusting the wiper arms
- Removing and refitting
-Headlights
- Checking
- Adjustment
- Removing
- Adjusting the beam
- Headlights with rotating mechanism
-Steering lock
- Removing and refitting
- Replacing the switch
E Gearbox (Transmission case)
-289
- Removing and refitting the gearbox
- Identification
- Specifications
- Lubrication
- Operating diagram
- Longitudinal and cross section through differential
- Completely overhauling the gearbox
- Dismantling
- Reassembling
- Adjusting the pinion depth
- Adjusting the crownwheel and pinion backlash
- Adjusting the bearing play
-314
- Removing and refitting the gearbox
- Identification
- Specifications
- Lubrication
- Operating diagram
- Longitudinal and cross section through differential
- Completely overhauling the gearbox
- Dismantling
- Reassembling
- Adjusting the pinion depth
- Adjusting crownwheel and pinion backlash
- Adjusting the bearing play
-316
- Removing and refitting the gearbox
- Identification
- Specifications
- Lubrication
- Operating diagram
- Longitudinal and cross section through differential
- Completely overhauling the gearbox
- Dismantling
- Reassembling
- Adjusting the pinion depth
- Adjusting the crownwheel and pinion backlash
- Adjusting the bearing play
-Standardisation as replacements of the various gearbox types
F Braking system
-Description
-Specifications
-General repair instructions
-Tightening torques
-Table of various braking system modifications
-Operating incidents
-Master cylinder (old and new)
- 1. Principles of operation
- 2. Removing, overhauling, refitting (interchangeability, identification)
-Adjusting the master cylinder clearance
-Brake pedal removing, refitting
-Removing and refitting a wheel cylinder (front or rear)
-Overhauling a wheel cylinder
-Removing and refitting the brake hoses
-Removing and refitting the brake shoes (front or rear)
-Adjusting the brake shoes
-Hand brake: replacing ratchet and quadrant, lever , cable
-Adjusting the hand brake control
-Brake pressure limiting valve: Principles of operation, checking
-Bleeding the braking system (by means of the pedal)
G Steering
-Identicifation
-Specifications
-Longitudinal section
-Cross section
-Determining the steering centre point and centralizing the steering wheel
-Removing and refitting the steering mechanism
-Dismantling, overhauling and reassembling the steering mechanism
- Dismantling
- Replacing the bearing bushes
- Reassembling
- Adjusting the steering pinion end play
-Overhauling the steering links
-Removing and refitting the steering column
-Replacing the steering column shaft bushes
-Replacing the steering wheel
-Removing and refitting the steering lock
H Front axle
-Identification
-Specifications
-The effects of specification defects
-Causes of alterations in the specification
-Checking the front axle angles
- A. Preliminary checks
- N. Actual checks (Consult M.R. 94 EA - Front axle chapter to carry out the checking operations)
-Checking and adjusting the wheel parallelism (toe-in)
-Removing and refitting a front half axle
-Removing and refitting a front stub axle carrier
-Dismantling and reassembling a front half axle
-Checking the components of a front half axle
-Replacing the rubber bushes
-Replacing the king pins and king pin bushes
J Rear axle
-Removing and refitting a half shaft tube
-Replacing the two gearbox side mounting pads
-Universal joint
K Wheels - hubs - drums
-5 hole star member wheels
- Specifications
- Removing and refitting the front hubs
- Replacing the bearings in one front hub
- Adjusting the front hub bearing play
- Assembling the brake anchor plates to the stub axles
- Replacing a front drum or hub
- Centralizing the "drum - hub - flange" assembly on a lathe: front or rear
- Removing and refitting a rear hub
- Replacing a rear hub bearing and seal
- Replacing a rear drum or hub
-3 hole dished type wheels
- Specifications
- Removing and refitting a front hub
- Replacing the front hub bearings
- Adjusting the front hub bearing play
- Brake anchor plate to stub axle assembly
- Replacing a front hub or drum
- Replacing the hub securing bolts
- Fitting the peripheral springs
- Removing and refitting a rear hub
- Replacing a rear hub bearing and seal
- Replacing a rear drum or hub
- Checking for eccentricity and buckle
- Tyres
L Suspension - shock absorbers
-Specifications
-Modification and standardisation of the rear suspension
-Removing and refitting a front shock absorber
-Removing and refitting a front spring
-Removing and refitting a rear spring shock absorber
-Testing a shock absorber
-Replacing a shock absorber elastic pad
-Replacing the eye-end bush
-Shock absorbers with metal covers (compound filtration equipment)
-Removing and refitting an anti-roll bar
-Replacing the override stops
-Replacing an air cushion
-Checking the rear suspension cross member
-Replacing the shock absorbing pad on the half shaft movement limiter (suspension other than aerostable type)
-Shock absorber types fitted (R.1090 - R.1091)
M Bodywork
-Specifications
-Main dimensions (unladen)
-Floor section component parts
-Checking the floor section
-Combined checking and repair jig bench
-Front side member checking gauges (Car. 18)
-Rear side member checking gauges (Car. 19)
-Gauge for fitting the cowl sides (Car. 29)
-Lifting the car
-Checking and replacing the front cross member
-Replacing the cross member
-Replacing the side members
-Replacing the engine front cross member
-Body components
-Straightening damaged bodywork
-Replacing component parts
-Electric spot welding
-Double spot welding
-Using the spot welding gun
-Cross sections showing the component assembly points to assist in using the spot welding gun
-Door and lid clearance arrangement drawing
-Using weatherproofing compounds
-The identification of the paints used during manufacture
-Protective paint on sheet steel components supplied by the C.S.S.
-Precautions to be taken when stoving paint
-Zinc powder based protective paint
-Crackle finish paint on the dashboard embellisher
-Bodywork weatherproofing
-Doors
-Rear door lock
-Replacing a front or rear door on a vehicle made before 1960
-Replacing the body shell on a car previous to the 1960 model, re-using one or more of the old type doors and ties
-Boot (trunk) lid
-Engine compartment lid arrangement
-Spare wheel compartment door and door control arrangement
-Special bodywork features on vehicles with automatic transmission
-Bumpers
-Replacing the windscreen and rear window
-Applying strips to the R.1093 bodywork
N Heater
-Renault heater
- Description - principle of operation
-Standard Sofica heater (6V, 12V)
- Principle of operation
- Thermostat - specifications and checking
- Removing and refitting the "Sofica " heater
- Removing and refitting the heater motor
- Removing and refitting the heater radiator
- Bleeding
- Maintenance
- Heater control casing
-Sofica heater - intense cold model (6V, 12V)
- Description
- Principle of operation
- Thermostat: specifications and checking
- Removing and refitting the "Sofica" heater
- Dismantling and reassembling the "motorfan" unit
- Maintenance
- Electrical circuit
P Special tools
-Description and reference of tools
- Engine (Mot.)
- Clutch (Emb.)
- Electrical equipment (Ele.)
- Cooling system (Ref.)
- Gearbox (transmission case) (B.Vi.)
- Braking system (Fre.)
- Steering (Dir.)
- Front axle (T.Av.)
- Rear axle (T.Ar.)
- Wheels - hubs - drums (Rou.)
- Suspension (Sus.)
- Chassis supports (Cha.)
- Miscellaneous tools
-Illustrations (Stripped tool)
- Engine (Mot.)
- Clutch (Emb.)
- Electrical equipment (Ele.)
- Gearbox (transmission case) (B.Vi.)
- Braking system (Fre.)
- Steering (Dir.)
- Front axle (T.Av.)
- Rear axle (T.Ar.)
- Wheels - hubs - drums (Rou.)
- Suspension (Sus.)
- Chassissupports (Cha.)