Land Rover Defender 90 NAS - Repair, Service and Maintenance Manual

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LAND ROVER DEFENDER 90 NAS - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual / Repair Manual, to vehicles Land Rover Defender 90 NAS.

 
CONTENTS:

1997

- 01 INTRODUCTION
- DIMENSIONS
- REFERENCES
- REPAIRS AND REPLACEMENTS
- POISONOUS SUBSTANCES
- FUEL HANDLING PRECAUTIONS
- SYNTHETIC RUBBER
- RECOMMENDED SEALANTS
- USED ENGINE OIL
- ACCESSORIES AND CONVERSIONS
- WHEELS AND TYRES
- STEAM CLEANING
- SPECIFICATION
- SPECIAL SERVICE TOOLS
- COPYRIGHT
- JACKING
- HYDRAULIC VEHICLE RAMP (FOUR POST)
- TWO POST VEHICLE RAMPS
- DYNAMOMETER TESTING
- TOWING
- TRANSPORTING THE VEHICLE BY TRAILER
- JUMP STARTING
- ABBREVIATIONS AND SYMBOLS USED IN THIS MANUAL
- CROSS REFERENCE OF EMISSION SYSTEM TERMINOLOGY
- VEHICLE IDENTIFICATION NUMBER (VIN)
- LOCATION OF IDENTIFICATION NUMBERS
- FAULT DIAGNOSTIC EQUIPMENT
- READING THIS MANUAL
- 04 GENERAL SPECIFICATION DATA
- ENGINE 4.0 V8i
- ENGINE MANAGEMENT SYSTEM (GEMS)
- COOLING SYSTEM
- AUTOMATIC TRANSMISSION
- SHIFT SPEEDS - AUTOMATIC ZF
- STEERING
- SUSPENSION
- BRAKES
- AIR CONDITIONING
- WIPER MOTORS
- ELECTRICAL
- BULBS
- VEHICLE WEIGHTS AND PAYLOAD
- TOWING WEIGHTS
- OFF-ROAD PERFORMANCE
- WHEELS AND TYRES
- VEHICLE DIMENSIONS
- 05 ENGINE TUNING DATA
- ENGINE 4.0 V8
- 07 GENERAL FITTING REMINDERS
- PRECAUTIONS AGAINST DAMAGE
- SAFETY PRECAUTIONS
- PREPARATION
- DISMANTLING
- INSPECTION-GENERAL
- BALL AND ROLLER BEARINGS
- OIL SEALS
- JOINTS AND JOINT FACES
- FLEXIBLE HYDRAULIC PIPES, HOSES
- FUEL SYSTEM HOSES
- METRIC BOLT IDENTIFICATION
- METRIC NUT IDENTIFICATION
- KEYS AND KEYWAYS
- TAB WASHERS
- COTTER PINS
- NUTS
- LOCKING WIRE
- SCREW THREADS
- UNIFIED THREAD IDENTIFICATION
- 09 LUBRICANTS, FLUIDS AND CAPACITIES
- RECOMMENDED LUBRICANTS AND FLUIDS
- LUBRICATION PRACTICE
- CAPACITIES
- ANTI-FREEZE
- RECOMMENDED FUEL
- 10 MAINTENANCE
- SERVICE SCHEDULE
- VEHICLE INTERIOR
- VEHICLE EXTERIOR
- UNDER BONNET [HOOD] MAINTENANCE
- UNDER VEHICLE MAINTENANCE
- RECOMMENDED SERVICE ITEMS
- TORQUE SETTINGS
- 12 ENGINE 4.0 V8
- REPAIR
- ENGINE ASSEMBLY
- SPECIFICATIONS, TORQUE
- 17 EMISSION CONTROL
- DESCRIPTION AND OPERATION
- FAULT DIAGNOSIS
- REPAIR
- 19 FUEL SYSTEM SFI
- DESCRIPTION AND OPERATION
- ADJUSTMENT
- REPAIR
- SPECIFICATIONS, TORQUE
- 26 COOLING SYSTEM
- DESCRIPTION AND OPERATION
- FAULT DIAGNOSIS
- ADJUSTMENT
- REPAIR
- SPECIFICATIONS, TORQUE
- 30 MANIFOLD AND EXHAUST SYSTEM
- DESCRIPTION AND OPERATION
- REPAIR
- SPECIFICATIONS, TORQUE
- 41 TRANSFER GEARBOX
- DESCRIPTION AND OPERATION
- FAULT DIAGNOSIS
- REPAIR
- SPECIFICATIONS, TORQUE
- 44 AUTOMATIC GEARBOX
- DESCRIPTION AND OPERATION
- FAULT DIAGNOSIS
- ADJUSTMENT
- REPAIR
- SPECIFICATIONS, TORQUE
- 47 PROPELLER SHAFTS
- DESCRIPTION AND OPERATION
- FAULT DIAGNOSIS
- REPAIR
- SPECIFICATIONS, TORQUE
- 51 REAR AXLE AND FINAL DRIVE
- DESCRIPTION AND OPERATION
- FAULT DIAGNOSIS
- REPAIR
- OVERHAUL
- SPECIFICATIONS, TORQUE
- 54 FRONT AXLE AND FINAL DRIVE
- DESCRIPTION AND OPERATION
- FAULT DIAGNOSIS
- REPAIR
- OVERHAUL
- SPECIFICATIONS, TORQUE
- 57 STEERING
- DESCRIPTION AND OPERATION
- FAULT DIAGNOSIS
- ADJUSTMENT
- REPAIR
- OVERHAUL
- SPECIFICATIONS, TORQUE
- 60 FRONT SUSPENSION
- DESCRIPTION AND OPERATION
- REPAIR
- SPECIFICATIONS, TORQUE
- 64 REAR SUSPENSION
- DESCRIPTION AND OPERATION
- REPAIR
- SPECIFICATIONS, TORQUE
- 70 BRAKES
- DESCRIPTION AND OPERATION
- REPAIR
- OVERHAUL
- SPECIFICATIONS, TORQUE
- 74 WHEELS AND TYRES
- DESCRIPTION AND OPERATION
- FAULT DIAGNOSIS
- REPAIR
- 76 CHASSIS AND BODY
- DESCRIPTION AND OPERATION
- ADJUSTMENT
- REPAIR
- 80 HEATING AND VENTILATION
- DESCRIPTION AND OPERATION
- REPAIR
- 82 AIR CONDITIONING
- DESCRIPTION AND OPERATION
- FAULT DIAGNOSIS
- ADJUSTMENT
- REPAIR
- SPECIFICATIONS, TORQUE
- 84 WIPERS AND WASHERS
- REPAIR
- OVERHAUL
- SPECIFICATIONS, TORQUE
- 86 ELECTRICAL
- DESCRIPTION AND OPERATION
- REPAIR
- 88 INSTRUMENTS
- REPAIR


1993


- Introduction
- WARNINGS and cautlons
- REFERENCES
- DIMENSIONS
- REPAIRS AND REPLACEMENTS
- FUEL HANDLING PRECAUTIONS
- FUEL TRANSFER
- FUEL TANK REMOVAL
- RECOMMENDED SEALANTS
- POISONOUS AND DANGEROUS SUBSTANCES
- DISPOSING OF USED OILS AND FLUIDS
- ACCESSORIES AND CONVERSIONS
- SPECIFICATION
- Special Service Tools
- ABBREVIATIONS AND SYMBOLS
- LOCATION OF VEHICLE identlflcatlon AND UNIT NUMBERS
- 04 - GENERAL SPECIFICATION DATA
- ENGINE 3.9 V8
- TRANSMISSION
- PROPELLER SHAFTS
- SUSPENSION
- BRAKES
- STEERING
- ELECTRICAL EQUIPMENT
- REPLACEMENT BULBS AND UNITS
- VEHICLE DIMENSIONS 110
- VEHICLE DIMENSIONS 90
- VEHICLE WEIGHTS AND PAYLOAD
- WHEELS AND TIRES
- TIRE PRESSURES
- 05 - ENGINE TUNING DATA
- ENGINE 3.9 V8
- 06 - TORQUE WRENCH SETTINGS
- ENGINE
- FUEL LINES
- CLUTCH
- MAIN GEARBOX (FIVE-SPEED) LT77S
- TRANSFER GEARBOX LT230T
- FRONT AXLE
- REAR AXLE AND FINAL DRIVE
- PROPELLER SHAFTS
- REAR SUSPENSION
- STEERING AND FRONT SUSPENSION
- POWER ASSISTED STEERING
- BRAKES
- ELECTRICAL EQUIPMENT
- AIR CONDITIONING
- 07 - GENERAL FITTING INSTRUCTIONS
- PRECAUTIONS AGAINST DAMAGE
- SAFETY PRECAUTIONS
- PREPARATION
- DISMANTLING
- INSPECTION - GENERAL
- BALL AND ROLLER BEARINGS
- OIL SEALS
- JOINTS AND JOINT FACES
- FLEXIBLE HYDRAULIC PIPES, HOSES
- METRIC BOLT IDENTIFICATION
- METRIC NUT identiflcatlon
- HYDRAULIC flttlngs - Metrication
- KEYS AND KEYWAYS
- TAB WASHERS
- SPLIT PINS
- NUTS
- LOCKING WIRE
- SCREW THREADS
- UNIFIED THREAD IDENTIFICATION
- 09 - RECOMMENDED LUBRICANTS, FLUIDS AND CAPACITIES
- RECOMMENDED LUBRICANTS AND FLUIDS
- CAPACITIES
- 10 - MAINTENANCE
- WORKSHOP MAINTENANCE SCHEDULES
- Lubrlcatlon
- GENERAL MAINTENANCE AND ADJUSTMENT
- GENERAL MAINTENANCE AND ADJUSTMENTS
- 12 - ENGINE
- DESCRIPTION
- ENGINE FAULT DIAGNOSIS
- ENGINE REMOVAL
- ENGINE - DISMANTLE AND OVERHAUL
- ASSEMBLING ENGINE
- Service Tools
- 17 - EMISSION CONTROL
- EMISSION CONTROL
- EVAPORATIVE EMISSION CONTROL
- FUEL EXPANSION TANK
- HEATEDOXYGENSENSOR
- CHARCOAL CANISTER DEFENDER 110
- CHARCOAL CANISTER - PURGE VALVE DEFENDER 110
- CHARCOAL CANISTER DEFENDER 90
- POSITIVE CRANKCASE VENTILATION AIR INTAKE FILTER
- POSITIVE CRANKCASE VENTILATION BREATHER FILTER
- EMISSION LABEL
- 19 - FUEL SYSTEM
- DIAGNOSTIC EQUIPMENT
- HOT WIRE MULTIPORT FUEL INJECTION
- ENGINE TUNING
- MULTI METER CHECKS
- MULTI PORT FUEL INJECTION (MFI) CIRCUIT DIAGRAM ST3358M
- BASE IDLE SPEED settlng
- FUEL PRESSURE CHECK
- INJECTOR TESTS
- REMOVING AIR CLEANER
- REMOVING MASS AIR FLOW SENSOR
- REMOVING THROTTLE POSITION SENSOR
- REMOVING IDLE AIR CONTROL VALVE
- REMOVING VEHICLE SPEED SENSOR
- REMOVING FUEL INJECTION-RELAY MODULES
- REMOVING INERTIA FUEL SHUT-OFF SWITCH
- Removlng ENGINE FUEL TEMPERATURE SENSOR
- REMOVING ENGINE COOLANT TEMPERATURE SENSOR
- DEPRESSURISING FUEL SYSTEM
- REMOVING FUEL PRESSURE REGULATOR
- REMOVING FUEL RAIL-INJECTORS R/H AND L/H
- REMOVING PLENUM CHAMBER
- REMOVING RAM HOUSING
- REMOVING INTAKE MANIFOLD
- REMOVING FUEL FILTER
- REMOVING FUEL TANK AND FUEL PUMP DEFENDER 110
- FUEL PUMP/SENDER UNIT
- REMOVING ACCELERATOR CABLE
- REMOVING ACCELERATOR PEDAL
- 26 - COOLING SYSTEM
- COOLING SYSTEM
- DRAIN AND FILL COOLING SYSTEM
- REMOVING WATER PUMP
- REMOVING THERMOSTAT
- REMOVING RADIATOR
- COOLING SYSTEM FAULT DIAGNOSIS
- 30- MANIFOLDS AND EXHAUST
- EXHAUST SYSTEM COMPLETE
- EXHAUST SYSTEM
- EXHAUST MANIFOLD
- INTAKE MANIFOLD
- ASSEMBLY RENEWAL CLUTCH
- SPECIAL TOOLS
- 33 - CLUTCH
- ASSEMBLY RENEWAL CLUTCH
- SPECIAL TOOLS
- CLUTCH FAULT DIAGNOSIS
- CLUTCH DRAGS
- OVERHAUL RELEASE BEARING ASSEMBLY
- OVERHAUL MASTER CYLINDER - All models
- OVERHAUL SLAVE cyllnder
- CLUTCH PEDAL AND MASTER CYLINDER ADJUSTMENT
- BLEED CLUTCH HYDRAULIC SYSTEM
- RENEW CLUTCH SLAVE CYLINDER
- RENEW CLUTCH MASTER CYLINDER
- 37 - LT77S MANUAL GEARBOX
- REMOVE LT77S MANUAL GEARBOX AND LT230 TRANSFER BOX
- DISMANTLE
- DATA
- TORQUE VALUES
- SERVICE TOOLS
- LOCALLY MANUFACTURED TOOLS
- 41 - LT230T TRANSFER GEARBOX
- REMOVE LT230T TRANSFER GEARBOX FROM THE LT77S GEARBOX
- 47 - PROPELLER SHAFTS
- OVERHAUL PROPELLER SHAFTS
- 51 - REAR AXLE AND FINAL DRIVE
- REAR HUBS
- OVERHAUL REAR AXLE DIFFERENTIAL ASSEMBLY (SALISBURY) ONE TEN MODELS
- OVERHAUL REAR AXLE DIFFERENTIAL ASSEMBLY DEFENDER 90
- REAR DISCS
- REMOVE AND OVERHAUL REAR HUBS MODELS WITH REAR DISC BRAKES
- KEY TO REAR HUB COMPONENTS
- 54 - OVERHAUL FRONT HUB ASSEMBLY
- DISMANTLE
- OVERHAUL STUB AXLE, AXLE SHAFT, CONSTANT VELOCITY JOINT AND SWIVEL ASSEMBLY
- KEY TO DRIVE SHAFT AND SWIVEL ASSEMBLY
- FRONT AXLE DIFFERENTIAL
- DATA
- TORQUE FIGURES
- 57 - STEERING
- REMOVE AND OVERHAUL STEERING COLUMN
- TORQUE FIGURES
- POWER STEERING BOX OVERHAUL
- POWER STEERING SYSTEM - Adwest Test Lightweight box
- TEST EQUIPMENT
- ADJUST POWER STEERING BOX - Adwest Lightweight box
- PIPE CONNECTIONS TO STEERING BOX
- STEERING BOX SECTOR SHAFT SEAL - renew with steering box fitted to vehicle
- POWER ASSISTED STEERING PUMP - OVERHAUL
- KEY TO PAS PUMP
- POWER STEERING FAULT DIAGNOSIS
- OVERHAUL DROP ARM BALL JOINT
- TRACK ROD AND DRAGLINK
- FRONT WHEEL ALIGNMENT - Check and adjust
- 64 - SUSPENSION
- OVERHAUL REAR SUSPENSION
- LEVELLING UNIT
- LAND ROVER COIL SPRING SPECIFICATION
- REMOVE LEVELLING UNIT
- 70 - BRAKING SYSTEM
- BRAKES
- 76 - CHASSIS AND BODY
- CHASSIS ALIGNMENT AND SQUARENESS
- DEFENDER 110 CHASSIS ALIGNMENT DIMENSIONS
- DEFENDER 90 CHASSIS ALIGNMENT DIMENSIONS
- DOORS DEFENDER 110
- REMOVING THE DOOR TRIM - DEFENDER 110
- REMOVING WINDOW REGULATORS DEFENDER 110 - Rear side door
- REMOVING EXTERIOR HANDLE DEFENDER 110 - rear side door
- REMOVING DOOR LOCKING BUTTON DEFENDER 110 - Rear side door
- REMOVING REMOTE CONTROL LEVER DEFENDER 110 - Rear side door
- REMOVING DOOR LATCH ASSEMBLY DEFENDER 110 - Rear side door
- REMOVING DOOR GLASS DEFENDER 110 Rear side door
- REMOVING MOUNTING PANEL DEFENDER 110 Front doors
- REMOVING DOOR LOCKING BUTTON DEFENDER 110 - Front doors
- REMOVING WINDOW REGULATOR DEFENDER 110 - Front doors
- REMOVING REMOTE CONTROL LEVER DEFENDER 110 - Front doors
- REMOVING EXTERIOR DOOR HANDLE DEFENDER 110 - Front doors
- REMOVING THE DOOR LATCH ASSEMBLY DEFENDER 110 - Front doors
- REMOVING GLASS DEFENDER 110 - Front doors
- REMOVING LOCKING BARREL DEFENDER 110 - Front doors
- REMOVING REAR SIDE WINDOW TRIM DEFENDER 110
- REMOVING 'B' POST TRIM DEFENDER 110
- REMOVING REAR QUARTER LIGHT TRIM Defender 110
- REMOVING GRAB HANDLES DEFENDER 110
- DOOR LOCK, REAR DOOR DEFENDER 110
- FRONT AND REAR DOORS DEFENDER 90
- 80 - HEATING AND VENTILATION
- HEATER/FAN UNIT Remove, Overhaul and refit
- OVERHAUL
- REFIT TO VEHICLE
- 82 - AIR condltlonlng
- AIR CONDITIONING DEFENDER 110
- COMPRESSOR CLUTCH DIAGNOSIS
- MECHANICAL AIR CONDITIONER BLOWER MOTOR AND CONTROL SYSTEM DIAGNOSIS
- CHARGING AND TESTING EQUIPMENT
- AIR CONDITIONING SYSTEM OPERATIONS
- COMPRESSOR
- COMPRESSOR DRIVE BELT
- CONDENSER FAN MOTORS
- CONDENSER AND RECEIVER/DRIER
- EVAPORATOR
- RESISTOR BLOCK
- 86 - ELECTRICAL EQUIPMENT
- ELECTRICAL PRECAUTIONS
- GENERAL PRECAUTIONS
- DISTRIBUTOR - 35DLM8
- DISTRIBUTOR - LUCAS 35DLM8
- 76 - BODY
- REAR SEAT CUSHION
- REAR SEAT SQUAB
- REAR SEAT BELTS
- SIDE TRIM PANEL
- INTERIOR ROLL-OVER BAR
- REAR END TRIM PANEL
- CUBBY BOX
- REAR GRAB HANDLE
- REAR END LINING
- REAR SPEAKER PANEL
- REAR HEADLINING
- REAR DOOR TRIM CASING
- SUN ROOF
- FRONT HEADLINING
- INTERIOR REAR VIEW MIRROR
- SUN VISORS
- FRONT SEAT BELTS
- EXTERIOR ROLL-OVER BAR
- REAR TOW BAR
- 86 - ELECTRICAL
- REAR WIPER MOTOR
- SWITCH PANEL-REAR DOOR SERVICES
- SWITCHES - TAILGATE FUNCTIONS
- INTERIOR LAMP
- HIGH LEVEL STOP LAMP
- HIGH LEVEL STOP LAMP BULB
- RADIO SPEAKER - REAR