Holden Lanos - Service Manual - Repair Manual

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HOLDEN LANOS - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual / Repair Manual, for vehicles Holden Lanos.


CONTENTS:

SECTION 00B
 
Section 0b General Information
- Specifications
- Technical Data
- Vehicle Dimensions And Weights
- Standard Bolt Specifications
- Maintenance And Repair
- Maintenance And Lubrication
- Owner Inspections And Services
- General Description And System Operation
- General Repair Instructions
- General Description

SECTION 01A
 
Section 1a General Engine Information
- Diagnosis
- Compression Test
- Oil Pressure Test
- Oil Leak Diagnosis
- Knock Diagnosis
- Noise Diagnosis
- General Information
- Cleanliness And Care
- On-Engine Service

SECTION 01B
 
Section 1b Sohc Engine Mechanical
- Specifications
- Engine Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Component Locator
- Upper End
- Lower End
- Maintenance And Repair
- On-Vehicle Service
- Unit Repair
- General Description And System Operation
- Cylinder Head And Gasket
- Crankshaft
- Timing Belt
- Oil Pump
- Oil Pan
- Exhaust Manifold
- Intake Manifold
- Camshaft
- Exhaust Gas Recirculation Valve

SECTION 01C
 
Section 1c Dohc Engine Mechanical
- Specifications
- Engine Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Component Locator
- Upper End
- Lower End
- Maintenance And Repair
- On-Vehicle Service
- Unit Repair
- General Description And System Operation
- Cylinder Head And Gasket
- Crankshaft
- Timing Belt
- Oil Pump
- Oil Pan
- Exhaust Manifold
- Intake Manifold
- Camshafts
- Exhaust Gas Recirculation Valve

SECTION 01D
 
Section 1d Engine Cooling
- Specifications
- Capacity
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Diagnosis
- Thermostat Test
- Surge Tank Cap Test
- Cooling System Diagnosis
- Component Locator
- Radiator/Fan
- Coolant Pump/Thermostat (Dohc)
- Coolant Pump/Thermostat (Sohc)
- Maintenance And Repair
- On-Vehicle Service
- General Description And System Operation
- General Description
- Radiator
- Surge Tank
- Coolant Pump
- Thermostat
- Electric Cooling Fan
- Engine Coolant Temperature Sensor
- Coolant Temperature Gauge
- Engine Block Heater

SECTION 01E
 
Section 1e Engine Electrical
- Specifications
- Starter Specifications
- Generator Specifications
- Battery Specifications
- Fastener Tightening Specifications
- Schematic And Routing Diagrams
- Starting System
- Charging System
- Diagnosis
- No Crank
- Starter Motor Noise
- Battery Load Test
- Generator Output Test
- Generator System Check
- Maintenance And Repair
- On-Vehicle Service
- Unit Repair
- General Description And System Operation
- Battery
- Ratings
- Reserve Capacity
- Cold Cranking Amperage
- Built-In Hydrometer
- Charging Procedure
- Charging Time Required
- Charging A Completely Discharged Battery (Off The Vehicle)
- Jump Starting Procedure
- Generator
- Charging System
- Starter
- Starting System

SECTION 01F
 
Section 1f Engine Controls
- Specifications
- Scan Tool Data Table
- Fastener Tightening Specifications
- Schematic And Routing Diagrams
- Ecm Wiring Diagram (1.3l And 1.5l Sohc - 1 Of 5) (Iefi-6 Ecm)
- Ecm Wiring Diagram (1.3l And 1.5l Sohc - 2 Of 5) (Iefi-6 Ecm)
- Ecm Wiring Diagram (1.3l And 1.5l Sohc - 3 Of 5) (Iefi-6 Ecm)
- Ecm Wiring Diagram (1.3l And 1.5l Sohc - 4 Of 5) (Iefi-6 Ecm)
- Ecm Wiring Diagram (1.3l And 1.5l Sohc - 5 Of 5) (Iefi-6 Ecm)
- Ecm Wiring Diagram (1.3l Sohc And 1.6l Dohc - 1 Of 5) (Itms-6f Ecm)
- Ecm Wiring Diagram (1.3l Sohc And 1.6l Dohc - 2 Of 5) (Itms-6f Ecm)
- Ecm Wiring Diagram (1.3l Sohc And 1.6l Dohc - 3 Of 5) (Itms-6f Ecm)
- Ecm Wiring Diagram (1.3l Sohc And 1.6l Dohc - 4 Of 5) (Itms-6f Ecm)
- Ecm Wiring Diagram (1.3l Sohc And 1.6l Dohc - 5 Of 5) (Itms-6f Ecm)
- Connector End View
- Component Locator
- Component Locator -- Sohc
- Component Locator -- Dohc
- Diagnosis
- Trouble Code Diagnosis
- Symptom Diagnosis
- Important Preliminary Checks
- Intermittents
- Hard Start
- Surges Or Chuggles
- Lack Of Power, Sluggishness, Or Sponginess
- Detonation/Spark Knock
- Hesitation, Sag, Stumble
- Cuts Out, Misses
- Poor Fuel Economy
- Rough, Unstable, Or Incorrect Idle, Stalling
- Excessive Exhaust Emissions Or Odors
- Dieseling, Run-On
- Backfire
- Maintenance And Repair
- On-Vehicle Service
- General Description And System Operation
- Ignition System Operation
- Direct Ignition System Ignition Coil
- Crankshaft Position Sensor
- Idle Air System Operation
- Fuel Control System Operation
- Evaporative Emission Control System Operation
- Evaporative Emission Canister
- Variable Geometry Induction System Operation
- Positive Crankcase Ventilation Control System Operation
- Oxygen Sensor
- Co Potentiometer (Leaded Fuel Only)
- Exhaust Gas Recirculation Valve And Solenoid
- Manifold Air Temperature Sensor
- Idle Air Control Valve
- Manifold Absolute Pressure Sensor
- Electronic Control Module
- Fuel Injector
- Knock Sensor
- Octane Number Connector

SECTION 01G
 
Section 1g Engine Exhaust
- Specifications
- Fastener Tightening Specifications
- Component Locator
- Exhaust System (1.3l Sohc/1.5l Sohc)
- Exhaust System (1.6l Dohc)
- Maintenance And Repair
- On-Vehicle Service
- General Description And System Operation
- Exhaust System
- Muffler
- Catalytic Converters

SECTION 02A
 
Section 2a Suspension Diagnosis
- Diagnosis
- General Diagnosis
- Torque Steer
- Sealed Wheel Bearing Diagnosis
- Tapered Roller Bearing

SECTION 02B
 
Section 2b Wheel Alignment
- Specifications
- Wheel Alignment Specifications
- Difference Between Left And Right
- Fastener Tightening Specifications
- Diagnosis
- Tire Diagnosis
- Radial Tire Lead/Pull
- Vibration Diagnosis
- Preliminary Inspection
- Front Toe Adjustment
- Front Camber And Caster Check
- Rear Camber Check
- Rear Toe Check
- General Description And System Operation
- Four Wheel Alignment
- Toe
- Caster
- Camber
- Steering Axis Inclination
- Included Angle
- Scrub Radius
- Setback
- Turning Angle

SECTION 02C
 
Section 2c Front Suspension
- Specifications
- General Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Diagnosis
- Strut Dampener
- Ball Joint And Knuckle
- Excessive Friction Check
- Component Locator
- Front Suspension
- Maintenance And Repair
- On-Vehicle Service
- Unit Repair
- General Description And System Operation
- Front Suspension (Sohc Engine)
- Front Suspension (Dohc Engine)

SECTION 02D
 
Section 2d Rear Suspension
- Specifications
- General Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Diagnosis
- Excessive Friction Test
- Maintenance And Repair
- On-Vehicle Service
- Unit Repair
- General Description And System Operation
- Rear Suspension

SECTION 02E
 
Section 2e Tires And Wheels
- Specifications
- Tire Size And Pressure Specifications
- Inflation Pressure Conversion Specifications
- Fastener Tightening Specifications
- Diagnosis
- Wheel Runout
- Maintenance And Repair
- On-Vehicle Service
- Unit Repair
- General Description And System Operation
- Tire And Wheel Balancing
- Tire Chain Usage
- Replacement Tires
- All Season Tires
- Passenger Metric Sized Tires
- Tire Label
- Spare Tire
- Wheels
- Inflation Of Tires

SECTION 03A
 
Section 3a Automatic Transaxle Drive Axle
- Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Component Locator
- Front Drive Axles
- Maintenance And Repair
- On-Vehicle Service
- Unit Repair
- General Description And System Operation
- Front Drive Axle

SECTION 03B
 
Section 3b Manual Transaxle Drive Axle
- Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Component Locator
- Front Drive Axle
- Maintenance And Repair
- On-Vehicle Service
- Unit Repair
- General Description And System Operation
- Front Drive Axle

SECTION 04A
 
Section 4a Hydraulic Brakes
- Specifications
- General Specifications
- Fastener Tightening Specifications
- Component Locator
- Brake System (Abs)
- Brake System (Non-Abs)
- Diagnosis
- Brake System Testing
- Brake Hose Inspection
- Warning Lamp Operation
- Brake Lamp Warning Circuit Diagnosis
- Maintenance And Repair
- On-Vehicle Service
- General Description And System Operation
- Hydraulic Fluid

SECTION 04B
 
Section 4b Master Cylinder
- Specifications
- Fastener Tightening Specifications
- Diagnosis
- Checking Brake Proportioning Valve
- Maintenance And Repair
- On-Vehicle Service
- Unit Repair
- General Description And System Operation
- Master Cylinder
- Proportioning Valves
- Fluid Level Sensor

SECTION 04C
 
Section 4c Power Booster
- Specifications
- Fastener Tightening Specifications
- Diagnosis
- Power Booster Functional Check
- Maintenance And Repair
- On-Vehicle Service
- General Description And System Operation
- Power Booster

SECTION 04D
 
Section 4d Front Disc Brakes
- Specifications
- Fastener Tightening Specifications
- Diagnosis Rotor Inspection
- Lining Inspection
- Rotor Inspection
- Maintenance And Repair
- On-Vehicle Service
- Unit Repair
- General Description And System Operation
- Disc Brake Caliper Assembly

SECTION 04E
 
Section 4e Rear Drum Brakes
- Specifications
- Fastener Tightening Specifications
- Diagnosis
- Lining Inspection
- Drums
- Maintenance And Repair
- On-Vehicle Service
- Unit Repair
- General Description And System Operation
- Drum Brakes

SECTION 04F
 
Section 4f Antilock Brake System
- Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Schematic And Routing Diagrams
- Abs Circuit
- Ebcm Connector Face View
- Component Locator
- Abs/Ebd System Drive
- Diagnosis
- Diagnostic Circuit Check
- Abs Indicator Lamp Inoperative
- Power Supply To Control Module, No Dtcs Stored
- Abs Indicator Lamp Illuminated Continuously, No Dtcs Stored
- Electronic Brake--Force Distribution (Ebd) System Indicator Lamp Inoperative
- Self-Diagnostics
- Displaying Dtcs
- Clearing Dtcs
- Intermittents And Poor Connections
- Dtc C0035 Left Front Wheel Speed Sensor Circuit Malfunction
- Dtc C0040 Right Front Wheel Speed Sensor Circuit Malfunction
- Dtc C0045 Left Rear Wheel Speed Sensor Circuit Malfunction
- Dtc C0050 Right Rear Wheel Speed Sensor Circuit Malfunction
- Dtc C0060/C0065 Left Front Inlet And Outlet Valve Solenoid Fault
- Dtc C0070/C0075 Right Front Inlet And Outlet Valve Solenoid Fault
- Dtc C0080/C0085 Left Rear Inlet And Outlet Valve Solenoid Fault
- Dtc C0090/C0095 Right Rear Inlet And Outlet Valve Solenoid Fault
- Dtc C0110 Pump Motor Circuit Malfunction
- Dtc C0121 Valve Relay Circuit Malfunction
- Dtc C0161 Abs Brake Switch Circuit Malfunction
- Dtc C0245 Wheel Speed Sensor Frequency Error
- Dtc C0550 Abs Control Module Internal Fault
- Dtc C0800 Low Voltage Fault
- Maintenance And Repair
- On-Vehicle Service
- General Description And System Operation
- Basic Knowledge Required
- Abs System Components
- Base Braking Mode
- Antilock Braking Mode -- Apply
- Antilock Braking Mode -- Hold
- Antilock Braking Mode -- Release
- Ebd System
- Electronic Brake-Force Distribution (Ebd) Failure Matrix
- Tires And Abs/Ebd
- Electronic Brake Control Module
- Front Wheel Speed Sensors
- Front Wheel Speed Sensor Rings
- Rear Wheel Speed Sensors And Rings
- Valve Relay And Pump Motor
- Wiring Harness
- Indicators

SECTION 05A
 
Section 5a 4t40-E Automatic Transaxle
- Specifications
- End Play Specifications
- Transaxle General Specifications
- Fluid Capacity
- Range Reference
- 4t40-E Gear Ratios
- Shift Speed
- Line Pressure
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Schematic And Routing Diagrams
- Transmission Control Module (1 Of 4)
- Transmission Control Module (2 Of 4)
- Transmission Control Module (3 Of 4)
- Transmission Control Module (4 Of 4)
- Visual Identification
- Transaxle Identification Information
- Component Locator
- Oil Pump Assembly
- Control Valve Body Assembly
- Driven Sprocket Support Assembly/2nd Clutch
- Reverse Input Clutch Assembly
- Direct And Coast Clutch Assemblies
- Reaction Carrier Assembly
- Input Carrier Assembly
- Input Internal Gear And Forward Clutch Hub
- Forward Clutch Assembly
- Forward Clutch Support Assembly
- Final Drive And Differential Assembly
- Manual Shaft, Parking Panel And Actuator Assembly
- Case And Associated Parts (1 Of 3)
- Case And Associated Parts (2 Of 3)
- Case And Associated Parts (3 Of 3)
- Valve Body-To-Spacer Plate Gasket
- Channel Plate Passages -- Case Side
- Case Passages -- Channel Plate Side
- Case Passages -- Bottom
- Spacer Plate-To-Channel Plate Gasket
- Channel Plate-To-Case Gasket
- Spacer Plate
- Pump Body Oil Channels
- 4t40-E Leak Inspection Points
- Electronic Component Location Views
- Control Valve Body Channels -- Channel Plate Side
- Control Valve Body Channels -- Oil Pump Side
- Channel Plate Passages -- Control Valve Body Side
- Diagnosis
- Basic Knowledge Required
- Functional Check Procedure
- 4t40-E Transaxle Functional Check Procedure
- Line Pressure Check
- Procedure
- Component Resistance Check Procedure
- Pressure Switch Assembly Resistance Check
- Clutch Plate Diagnosis
- Engine Coolant In Transaxle
- Cooler Flushing And Flow Test
- Fluid Leak Diagnosis And Repair
- Case Porosity Repair
- 4t40-E Fluid Level Service Procedure
- Electrical/Garage Shift Test
- Road Test Procedure
- Torque Converter Clutch (Tcc) Diagnosis
- Torque Converter Evaluation
- Tcc Shudder Diagnosis
- Flexplate/Torque Converter Vibration Test Produce
- Hydra-Matic 4t40-E Shift Speed Chart
- Internal Wiring Harness Check
- Wiring Diagram
- 4t40-E Component Resistance Chart
- Automatic Transmission Fluid Pressure Manual Valve Position Switch Resistance Check Resistance Check
- Symptom Diagnosis
- High Or Low Line Pressure
- Inaccurate/Inconsistent Shift Points
- Harsh Shifts
- No Reverse, Slips In Reverse
- No First Gear, Slips In First Gear
- No Second Gear, Slips In Second Gear
- No Third Gear, Slips In Third Gear
- Second Gear Only
- No Fourth Gear, Slips In Fourth Gear
- Loss Of Drive
- Loss Of Power
- Engine Stall
- First And Second Gears Only
- Third And Fourth Gears Only
- First And Fourth Gears Only
- Second And Third Gears Only
- No Park
- Ratcheting Noise
- No Engine Braking; All Manual Ranges
- No Engine Braking; Manual Second -- Second Gear
- No Engine Braking; Manual First -- First Gear
- Drives In Neutral
- No Gear Selection
- Shift Indicator Indicates Wrong Gear Selection
- Fluid Leaks
- Fluid Foaming
- Vibration
- Noise
- No Tcc/Slipping/Soft Apply
- No Tcc Release
- Tcc Apply With Cold Engine
- Tcc Shudder
- Diagnostic Trouble Code Diagnosis
- Diagnostic Trouble Code (Dtc) Identification
- Dtc P0218 Transmission Fluid Overtemperature
- Dtc P0711 Transmission Fluid Temperature (Tft) Sensor Circuit Range/Performance
- Dtc P0712 Transmission Fluid Temperature (Tft) Sensor Circuit Low Input
- Dtc P0713 Transmission Fluid Temperature (Tft) Sensor Circuit High Input
- Dtc P0716 Input Speed Sensor Circuit Range/Performance
- Dtc P0717 Input Speed Sensor Circuit No Signal
- Dtc P0719 Brake Switch Circuit Low
- Dtc P0722 Automatic Transmission Output Speed Sensor (A/T Oss) Low Input
- Dtc P0723 Automatic Transmission Output Speed Sensor (A/T Oss) Intermittent
- Dtc P0724 Brake Switch Circuit High
- Dtc P0726 Engine Speed Sensor Circuit Intermittent
- Dtc P0727 Engine Speed Sensor Circuit Low Input
- Dtc P0730 Incorrect Gear Ratio
- Dtc P0741 Torque Converter Clutch Circuit Stuck Off
- Dtc P0724 Torque Converter Clutch Circuit Stuck On
- Dtc P0748 Pressure Control Solenoid Circuit Electrical
- Dtc P0751 1-2 Shift Solenoid Performance
- Dtc P0756 2-3 Shift Solenoid Performance
- Dtc P1790 Tcm Checksum Error
- Dtc P1810 Automatic Transmission Fluid Pressure Manual Valve Position Switch (Tfp Val. Position Sw.) Malfunction
- Dtc P1811 Maximum Adapt And Long Shift
- Dtc P1814 Torque Converter Overstress
- Dtc P1887 Tcc Release Switch Circuit Malfunction
- Maintenance And Repair
- On-Vehicle Service
- Unit Repair
- General Description And System Operation
- Transaxle Definitions And Abbreviations
- Transaxle General Description
- Transaxle Component And System Description
- Range Reference Chart
- Automatic Transmission Output (Shaft) Speed Sensor (A/T Oss)
- Automatic Transmission Input (Shaft) Speed Sensor (A/T Iss)
- Shift Solenoids: 1-2 And 2-3
- Pressure Control Solenoid Valve (Pc Sol. Valve)
- Torque Converter Clutch Solenoid Valve (Tcc Sol. Valve)
- Automatic Transmission Fluid Pressure Manual Valve Position Switch (Tfp Val. Position Sw.)
- Transmission Fluid Temperature (Tft) Sensor
- Transmission Electrical Connector
- Transmission Control Module (Tcm)
- Data Link Connector (Dlc)
- Tcm Inputs That Affect The 4t40-E Transmission
- Park (Engine Running)
- Reverse
- Neutral (Engine Running)
- Overdrive Range -- First Gear
- Overdrive Range -- Second Gear
- Overdrive Range -- Third Gear
- Overdrive Range -- Fourth Gear
- Overdrive Range -- 4-3 Downshift
- Manual Third -- Third Gear
- Manual Second -- Second Gear
- Manual First -- First Gear

SECTION 05B
 
Section 5b Five-Speed Manual Transaxle
- Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Diagnosis
- Isolate Noise
- Symptom Diagnosis
- Component Locators
- Gears And Case
- Differential And Case
- Shift Linkage
- Maintenance And Repair
- On-Vehicle Service
- Unit Repair
- General Description And System Operation
- Five-Speed Manual Transaxle

SECTION 05C
 
Section 5c Clutch
- Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Diagnosis
- Clutch Operation
- Component Locator
- Hydraulic Clutch Components
- Maintenance And Repair
- On-Vehicle Service
- Unit Repair
- General Description And System Operation
- Driving Members
- Driven Members
- Operating Members

SECTION 06A
 
Section 6a Power Steering System
- Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Diagnosis
- Power Steering System Pressure Test
- Power Steering System Leak Test
- Maintenance And Repair
- On-Vehicle Service
- General Description And System Operation
- Power Steering System

SECTION 06B
 
Section 6b Power Steering Pump
- Specifications
- General Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Diagnosis
- Power Steering Pump Diagnosis
- Maintenance And Repair
- On-Vehicle Service
- Unit Repair
- General Description And System Operation
- Power Steering Pump
- Seals

SECTION 06C
 
Section 6c Power Steering Gear
- Specifications
- General Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Diagnosis
- Power Rack And Pinion Steering Gear
- Power Rack And Pinion Steering Gear Bench Testing
- Maintenance And Repair
- On-Vehicle Service
- Unit Repair
- General Description And System Operation
- Power Rack And Pinion

SECTION 06D
 
Section 6d Manual Steering Gear
- Specifications
- General Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Diagnosis
- Manual Rack And Pinion Steering Gear
- Straight-Ahead Check
- Maintenance And Repair
- On-Vehicle Service
- Unit Repair
- General Description And System Operation
- Manual Rack And Pinion

SECTION 06E
 
Section 6e Steering Wheel And Column
- Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Diagnosis
- Steering Column Diagnosis
- Maintenance And Repair
- On-Vehicle Service
- Unit Repair
- General Description And System Operation
- Steering Wheel And Column

AND MORE....