Geely MK - Repair, Service Manual and Electrical Wiring Diagrams

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GEELY MK - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual / Repair Manual and Wiring Diagrams, to cars Geely MK.
 

CONTENTS:

Part I General Information
- Chapter 1 How to Use This Manual  1-1
- Chapter 2 Repair Instruction  1-3
Part II Vehicle Usage and Maintenance
- Chapter 1 Brief Introduction of Geely MK  2-1
- Section 1 Major Functional and Technical Data of MK Series  2-1
- Section 2 Vehicle System Configuration  2-3
- Section 3 Main Vehicle Test Technical Specification  2-5
- Chapter 2 Usage and Maintenance of MK Series  2-6
- Section 1 Usage of MK Series  2-6
- Section 2 Maintenance Category and Content of MK Sedan2-12
- Section 3 Daily Maintenance of MK Sedan  2-18
Part III Engine
- Chapter 1 Engine Assembly  3-1
- Section 1 Engine Inspection  3-1
- Section 2 Removal of the Engine Assembly from the Vehicle  3-5
- Section 3 Drive Belt Replacement  3-7
- Chapter 2 Engine Mechanical  3-8
- Section 1 Engine Components  3-8
- Section 2 Throttle Body  3-12
- Section 3 Valve Clearance Adjustment  3-14
- Chapter 3 Fuel System  3-15
- Section 1 CheMK Fuel System Pressure  3-15
- Section 2 Fuel Pump Inspection 3-16
- Section 3 Fuel Pump Replacement  3-17
- Section 4 Fuel Emission Control System  3-18
- Section 5 Carbon Canister Replacement  3-19
- Chapter 4 Exhaust System  3-21
- Chapter 5 Cooling System  3-22
- Section 1 System Inspection  3-22
- Section 2 Radiator Replacement 3-24
- Chapter 6 Manual Transaxle Assembly  3-25
- Section 1 Frequent Problem Diagnosis  3-25
- Section 2 Vehicle Speed Sensor Replacement  3-26
- Section 3 Manual Transaxle Replacement 3-27
- Section 4 Transmission/Transaxle Case Oil Seal Replacement  3-28
- Chapter 7 Automatic Transaxle Assembly  3-29
- Section 1 Frequent Problems Diagnosis  3-29
- Section 2 Hydraulic Torque Converter and Transaxle  3-30
- Section 3 Differential Front Oil Seal (ATM)  3-33
- Section 4 Neutral Switch Assembly  3-35
Part IV Chassis
- Chapter 1 Transmission Control  4-1
- Section 1 Introduction of Transmission Control  4-1
- Section 2 Cable Type Transmission Control  4-3
- Section 3 Manual Transmission Shift Mechanism  4-5
- Section 4 Automatic Transmission Shift Mechanism 4-7
- Chapter 2 Accelerator Pedal Device  4-11
- Section 1 Introduction of Accelerator Pedal  4-11
- Chapter 3 Clutch Control System  4-12
- Section 1 Introduction of Clutch Centrol 4-12
- Section 2 Clutch Pedal  4-13
- Chapter 4 Propeller Shaft/Driveshaft  4-17
- Section 1 Propeller Shaft, Driveshaft and Transaxle  4-17
- Section 2 Front Driveshaft  4-19
- Section 3 Front Wheel Hub  4-30
- Section 4 Rear Wheel Hub and Bearing Assembly  4-35
- Chapter 5 Front Suspension System  4-38
- Section 1 Front Suspension System  4-38
- Section 2 Front Suspension  4-40
- Section 3 Front Wheel Alignment  4-43
- Section 4 Front Strut Assembly  4-46
- Section 5 Front Lower Swing Arm Assembly  4-49
- Section 6 Front Stabilizer Bar and Link Rod Assembly 4-53
- Chapter 6 Rear Suspension System  4-54
- Section 1 Rear Suspension System  4-54
- Section 2 Rear Wheel Alignment  4-56
- Section 3 LH/RH Rear Suspension Coil Spring  4-57
- Section 4 Rear Absorber Installation Assembly  4-60
- Section 5 Rear Suspension Crossmember  4-62
- Chapter 7 Wheel  4-66
- Section 1 Tire Inspection and Wheel Replacement  4-66
- Chapter 8 Power Steering System  4-67
- Section 1 Power Steering System  4-67
- Section 2 Steering Drive and Control Mechanism  4-69
- Section 3 Steering Pipeline Component  4-73
- Section 4 Power Steering Gear  4-75
- Chapter 9 Brake System  4-79
- Section 1 Brake System  4-79
- Section 2 Brake Fluid  4-81
- Section 3 Brake Pedal  4-82
- Section 4 Brake Master Cylinder Assembly  4-85
- Section 5 Vacuum Booster  4-91
- Section 6 Front Brake Disc  4-94
- Section 7 Rear Brake Drum 4-99
- Section 8 Parking Brake System4-106
Part V Electric System & Accessory
- Chapter 1 Starting and Charging System  5-1
- Section 1 Starting System (MR479Q, MR479QA, MR481QA)  5-1
- Section 2 Charging System (MR479Q, MR479QA, MR481QA)  5-3
- Chapter 2 Combination Instrument System  5-7
- Section 1 Wiring diagram of Combination Instrument and Location of Multi-pin Plug-in Terminal 5-7
- Section 2 Malfunction Symptom Table and Troubleshooting  5-10
- Chapter 3 Wiper and Washer System  5-21
- Section 1 Wiper and Washer System Inspection 5-21
- Section 2 Replacement and Adjustment  5-23
- Chapter 4 Light System  5-26
- Section 1 Light System Introduction  5-26
- Section 2 Light System Malfunction Inspection  5-28
- Section 3 Headlamp Replacement  5-34
- Section 4 Front Fog Lamp Replacement  5-35
- Section 5 Rear Combination Lamp Replacement  5-36
- Section 6 High-mounted Stop light Replacement  5-36
- Section 7 Front Reading Lamp Replacement  5-37
- Section 8 Rear Reading Lamp Replacement  5-37
- Section 9 License Plate Lamp Replacement  5-37
- Chapter 5 Audio System  5-38
- Section 1 Audio System Description  5-38
- Section 2 Audio System Connector Terminal Layout  5-40
- Section 3 Audio System Inspection  5-41
- Section 4 Audio System Replacement  5-52
- Chapter 6 SRS (Supplemental Restraint System)  5-54
- Section 1 SRS General Information  5-54
- Chapter 7 Air Conditioning System  5-72
- Section 1 General Information 5-72
- Section 2 Refrigerant  5-77
- Section 3 A/C Operating Mechanism  5-83
- Section 4 Heater, Ventilation and Air Conditioning  5-86
- Section 5 Layont of Air Conditioning Hose 5-92
- Section 6 Multi-wedge belt (Connecting Compressor and Crankshaft Pulley)  5-93
- Section 7 Compressor Assembly 5-94
- Section 8 Condenser Fan and Condenser Assembly  5-96
- Chapter 8 MK-60 ABS System  5-99
- Section 1 ABS Diagnosis  5-99
- Section 2 ABS System CheMK  5-103
- Section 3 Removal and Installation  5-138
- Section 2 Power Door LoMK Control System  5-142
Part 6 Interior & Exterior Trim and Accessory
- Chapter 1 Front Seat Assembly  6-1
- Chapter 2 Rear Row Seat Assembly  6-3
- Chapter 3 Front Seat Belt  6-5
- Chapter 4 Rear Seat Belt  6-9
- Chapter 5 Dashboard, Middle Console and Instrument Panel  6-11
- Chapter 6 Windshield  6-16
- Chapter 7 Rear Window Glass (with Defrosting Heater Wire)  6-20
- Chapter 8 Side Inner Panel Trim  6-22
- Chapter 9 Roof Trim  6-25
- Chapter 10 Front Door Interior Trim  6-27
- Chapter 11 Rear Door Interior Trim  6-30
- Chapter 12 Front Bumper  6-33
- Chapter 13 Rear Bumper  6-35
- Chapter 14 Outside Rearview Mirror  6-37
- Chapter 15 Door Protecting Stripe  6-38
- Chapter 16 Carpet and Insulator  6-39
- Chapter 17 Moonroof Assembly (Optional)  6-40
- Chapter 18 Plug List  6-42
Part 7 Body
- Chapter 1 Survey  7-1
- Section 1 Body Structure  7-1
- Chapter 2 Body Repair  7-9
- Section 1 Body Damage Forms and Requirements for Repair 7-9
- Section 2 Typical Technique of Body Panel Repair  7-16
- Section 3 Repair After Body Damage  7-16
- Section 4 Features and Composition of Automobile Body  7-24
- Section 5 Painting Techniques After Body Repair  7-35
- Section 6 Service Data For for Body  7-36
Attachment: Body Key Dimensions
Appendix: Torque Table of the Fasteners for Important Assembly