Ducati Panigale S Tricolore 1199 - Service Manual - Repair Manual

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DUCATI PANIGALE S TRICOLORE 1199 - SERVICE MANUAL / REPAIR MANUAL

- English Service Manual / Repair Manual for motorcycle Ducati Panigale S Tricolore 1199.


CONTENTS:

SBK.01 - GENERAL
SYMBOLS - ABBREVIATIONS - REFERENCES
- Product specifications
HAZARDOUS PRODUCTS - WARNINGS
- General safety rules
- General maintenance indications
SBK.02 - INFORMATION ABOUT THE MODEL
IDENTIFICATION DATA
- Identification data
SBK.03 - TECHNICAL DATA
TECHNICAL SPECIFICATIONS
- General
- Colours
- Transmission
- Timing system/valves
- Crankshaft
- Cylinder/Piston
- Gearbox
- Cooling system
- Front wheel
- Front suspension
- Rear wheel
- Rear suspension
- Hydraulic brakes
- Charging system/alternator
- Injection-ignition system
- Fuel system
- Injection system
- Lights/instrument panel
DIMENSIONS
- Dimensions
FUEL, LUBRICANTS AND OTHER FLUIDS
- Fuel, lubricants and other fluids
TORQUE SETTINGS
- Frame torque settings
SBK.04 - MAINTENANCE OPERATIONS
VEHICLE PRE-DELIVERY
- Vehicle pre-delivery
SCHEDULED MAINTENANCE CHART
- Operations to be carried out by the dealer
- Operations to be carried out by the customer
MAINTENANCE OPERATIONS
- Check engine oil level
- Changing the engine oil and filter cartridge
- Checking valve clearances
- Spark plugs replacement
- Changing and cleaning the air filters
- Checking the coolant level
- Changing the coolant
- Changing the fluid in the front brake circuit
- Changing the rear brake circuit fluid
- Changing the clutch fluid
- Draining the clutch hydraulic circuit
- Filling the clutch circuit
- Adjusting the chain tension
- Checking front brake pad wear
- Checking rear brake pad wear
- Adjusting the clutch lever and front brake lever
- Adjusting the position of the gear change and rear brake pedals
- Adjusting the front fork
- Adjusting the rear shock absorber
- Adjusting the rear ride height
SBK.05 - FAIRINGS
REAR-VIEW MIRRORS
- Removal of the rear-view mirrors
- Refitting the rear-view mirrors
HEADLIGHT FAIRING
- Removal of the headlight shell
- Refitting the headlight shell
FAIRING PANELS
- Removal of the side fairings
- Refitting the side fairings
SEAT - SEAT COWLING AND SIDE PANELS
- Removal of the pillion seat
- Refitting the pillion seat
- Removal of the rider seat
- Refitting the rider seat
- Removal of the side panels
- Refitting the side panels
- Removal of the seat release mechanism
- Refitting the seat release mechanism
FRONT AND REAR MUDGUARD
- Removal of the front mudguard
- Refitting the front mudguard
- Removing the rear mudguard
- Refitting the rear mudguard
SBK.06 - ELECTRIC SYSTEM AND ENGINE CONTROL SYSTEM
WIRING DIAGRAM
- Key to wiring diagram
- Routing of wiring on frame
- Table A
- Table B
- Table C
- Table D
- Table E
- Table F
- Table G
- Table H
- Table I
- Table J
- Table K
- Table L
- Table M
- Table N
- Table O
- Table P
- Table Q
- Table R
- Table S
- Table T
- Table U
- Table V
BATTERY CHARGING SYSTEM
- Checking the battery charging system
- Recharging the battery
- Topping up the electrolyte
- Battery
LIGHTS AND INDICATING DEVICES
- Renewal of the headlight
INSTRUMENTS
- Instrument panel
- Acronyms and abbreviations used in the Manual
- Technological Dictionary
- Function push-buttons
- How to set/display parameters
- Main functions
- Riding Mode
- DTC
- EBC
- DQS
- Menu 1 functions
- Menu 1: Odometer (TOT)
- Menu 1: Trip meter 1 (TRIP 1)
- Menu 1: Trip meter 2 (TRIP 2)
- Menu 1: Partial fuel reserve counter (TRIP FUEL)
- Menu 1: Lap time (LAP time)
- Menu 1: Lap time (LAP time)
- MENU 2 functions
- MENU 2: Coolant temperature
- MENU 2: Instantaneous fuel consumption
- MENU 2: Average fuel consumption
- MENU 2: Average speed
- MENU 2: Trip time
- MENU 2: Air temperature
- Auxiliary functions
- Auxiliary functions
- CLOCK
- Service warning (SERVICE)
- Zero OIL SERVICE warning
- OIL SERVICE or DESMO SERVICE warning
- Warnings/Alarms (Warning)
- Error indication
- Side stand status display
- Setting MENU
- Battery voltage
- DDA
- Pin Code
- Changing the PIN CODE
- Clock setup
- Setting the date
- Setting the display background
- Setting the unit of measurement
- Other functions
- Display background colour
- The Immobilizer system
- Keys
- Operation
- Duplicate keys
- Vehicle release through PIN CODE
- ABS
SBK.07 - CHASSIS
FRONT WHEEL
- Removal of the front wheel
- Overhauling the front wheel
- Refitting the front wheel
REAR WHEEL
- Removing of the rear wheel
- Overhauling the rear wheel
- Refitting the rear wheel
FRONT BRAKE CONTROL
- Removal of the front brake master cylinder
- Refitting the front brake master cylinder
- Removal of the front brake system
- Removal of the brake discs
- Overhauling the front brake components
- Refitting the brake disks
- Refitting the front brake system
REAR BRAKE
- Removing of the rear brake control
- Refitting the rear brake control
- Removal of the rear brake calliper
- Refitting the rear brake calliper
ABS SYSTEM COMPONENTS
- Removing of the ABS control unit
- Refitting the ABS control unit
- Flexible wiring/hoses positioning
HANDLEBAR UNIT: THROTTLE TWISTGRIP
- Removal of the throttle twistgrip
- Refitting the throttle twistgrip
HANDLEBAR UNIT: HYDRAULIC CLUTCH CONTROL
- Removal of the clutch transmission unit
- Refitting the clutch transmission unit
STEERING DAMPER
- Removal of the steering damper
- Refitting the steering damper
GEARCHANGE MECHANISM
- Removal of the gearchange control
- Refitting the gearchange mechanism
FORK - STEERING HEAD: FRONT FORK
- Removal of the front forks
- Overhauling the front forks
- Refitting the front forks
REAR SHOCK ABSORBER ASSEMBLY
- Removal of the rear shock absorber
- Refitting the rear suspension
- Removal of the shock absorber support
- Refitting the shock absorber support
SWINGARM
- Removal of the rear wheel eccentric hub and rear wheel shaft
- Refitting the rear wheel eccentric hub and rear wheel shaft
- Removal of the swingarm
- Overhauling the rear swingarm
- Refitting the swingarm
FINAL DRIVE
- Inspecting the final drive
- Removing of the front sprocket
- Refitting the front sprocket
- Replacing of the rear sprocket
- Refitting the rear sprocket
- Washing the chain
- Lubricating the chain
FOOTREST BRACKETS
- Removal of the front footrests
- Refitting the front footrests
- Removing the front footrest brackets
- Reassembling the front footrest brackets
STANDS
- Removing of the side stand
- Refitting the side stand
FRAME INSPECTION
- Disassembly of structural components and the frame
- Removal of the tool tray
- Removing the frame and the lateral footrests
- Checking the frame
- Reassembly of structural components and the frame
- Reassembling the frame and the lateral footrests
- Reassembly of the tool tray
TAIL LIGHT - NUMBER PLATE HOLDER
- Removal of the licence plate holder
- Refitting the number plate holder
- Removal of the tail light
- Refitting the tail light
SBK.08 - FUEL/EXHAUST SYSTEM
FUEL TANK
- Removal of the fuel tank
- Removal of the fuel tank filler cap
- Refitting the filler cap
- Replacing the tank flange and fuel sensor.
- Refitting the fuel tank
AIRBOX 􀳦V THROTTLE BODY
- Removal the airbox and throttle body
- Refitting the airbox and throttle body
AIR INTAKE
- Removal of the air filters
- Refitting the air filters
EXHAUST SYSTEM
- Removing the silencer
- Removal of the exhaust system
- Refitting the exhaust system
- Refitting the silencer
EVAPORATIVE EMISSIONS CANISTER
- Evaporative emissions canister system
- Removal of the evaporative emissions canister
- Refitting the evaporative emissions canister
SBK.09 - ENGINE
COOLING SYSTEM: RADIATOR
- Removal of the radiator
- Renewal of the cooling fan
- Refitting of the radiator
- Removal of the cooling system hoses and unions
- Refitting of the cooling system hoses and unions
REMOVAL OF THE ENGINE ASSEMBLY FROM THE VEHICLE - REFITTING OF THE ENGINE
ASSEMBLY TO THE VEHICLE
- Removal of the engine
- Refitting of the engine
FLYWHEEL - ALTERNATOR
- Removal of the generator cover
- Disassembly of the generator cover
- Removal of the flywheel/alternator assembly
- Overhaul of the flywheel/alternator assembly
- Fitting of the flywheel-alternator assembly
- Fitting of the alternator-side crankcase cover
CLUTCH ASSEMBLY: CLUTCH
- Description of the clutch assembly
- Removal of the clutch
- Checks and overhaul of the components
- Refitting of the clutch
CLUTCH ASSEMBLY: CLUTCH COVER
- Removal of the clutch cover
- Disassembly of the clutch cover
- Reassembly of the clutch-side crankcase cover
- Refitting of the clutch cover
COOLING SYSTEM: WATER PUMP
- Removal of the water pump
- Refitting of the water pump
LUBRICATION SYSTEM: OIL DELIVERY PUMP
- Removal of the oil delivery pump
- Disassembly of the oil delivery pump
- Reassembly of the oil delivery pump
- Refitting of the oil delivery pump
LUBRICATION SYSTEM: OIL HEAT EXCHANGER
- Removal of the oil heat exchanger
- Refitting of the oil heat exchanger
GEARBOX ASSEMBLY: GEARCHANGE MECHANISM
- Removal of the gear selector lever
- Refitting of the gear selector lever
CYLINDER HEAD ASSEMBLIES: CHECKS AND ADJUSTMENTS
- Check of the engine timing
CYLINDER HEAD ASSEMBLIES: CAMSHAFTS
- Removal of the camshafts
- Check of the camshafts and supports
- Refitting of the camshafts
- Positioning crankshaft at power stroke TDC
CYLINDER HEAD ASSEMBLIES: ROCKER ARMS
- Removal of the rocker arms
CYLINDER HEAD ASSEMBLIES: TIMING SYSTEM
- Removing of the chain
- Refitting of the chain
- Removal of the heads without removing the timing chain
- Refitting of the heads (from removal of the heads without removing the
- timing chain)
- Removal of the heads with timing chain removal
- Refitting of the heads (from removal of the heads with timing chain removal)
CYLINDER HEAD ASSEMBLIES: VALVES
- Removal of the valves
- Refitting of the valves
SLEEVE-PISTON SET
- Overhaul of the sleeve-piston set components
CRANKCASE ASSEMBLY: EXTERNAL COMPONENTS
- Removal of the outer components
- Refitting of the external components
CRANKCASE ASSEMBLY: CRANKCASE HALVES
- Separation of the crankcase halves
- Overhaul of the crankcase halves
- Crankshaft main bearings
- Refitting of the crankcase halves
- Reassembly of the crankcase halves
CRANKCASE ASSEMBLY: CRANKSHAFT/CONNECTING RODS ASSEMBLY
- Removal of the crankshaft/connecting rods assembly
- Disassembly of the crankshaft/connecting rods assembly
- Refitting of the crankshaft/connecting rod assembly
LUBRICATION SYSTEM: SCAVENGE OIL PUMP
- Removal of the scavenge oil pump
- Refitting of the scavenge oil pump
GEARBOX ASSEMBLY: GEARBOX SHAFTS
- Removal of the gearbox assembly
- Disassembly of the gearbox shafts
- Overhaul of the gearbox
- Inspection of the gear selector forks
- Inspection of the gear selector drum
- Reassembly of the gearbox shafts
- Refitting of the gearbox