Yamaha XVS1100A - Service Manual - Taller - Reparation - Reparaturanleitung - Officina

CLICK HERE FOR SAMPLE MANUAL

YAMAHA XVS1100A - MULTILANGUAGE SERVICE MANUAL


- English, French, German, Italian and Spanish Service Manual, in PDF format, to motorcycles Yamaha XVS1100A



CONTENTS:


GENERAL INFORMATION
- MOTORCYCLE IDENTIFICATION
Vehicle identification number
Model label
- IMPORTANT INFORMATION
Preparation for disassembly
Replacement parts
Gaskets, oil seals and O-rings
Lock washers/plates and cotter pins
Bearings and oil seals
Circular staples
- VERIFICATION OF CONNECTIONS
- SPECIAL TOOLS

SPECIFICATIONS
- GENERAL SPECIFICATIONS
- MAINTENANCE SPECIFICATIONS
Engine
Chassis
Electric system
- GENERAL SPECIFICATIONS OF TIGHTENING TORQUE
- CONVERSION CHART
- LUBRICATION POINTS AND LUBRICANT GRADE
Engine
Chassis
- LUBRICATION DIAGRAM
- CABLE ROUTE

PERIODIC INSPECTIONS AND ADJUSTMENTS
- INTRODUCTION
- PERIODIC MAINTENANCE/LUBRICATION INTERVALS
- FUEL TANK AND SADDLES
Disassembly
Facility
- ENGINE
Valve clearance adjustment
Carburetor synchronization
Engine idle speed adjustment
Throttle cable free play adjustment
Spark plug inspection
Ignition Timing Inspection
Compression pressure measurement
Engine oil level inspection
Engine oil change
Clutch cable free play adjustment
Cleaning the air filter element
Inspection of carburetor gasket and
Intake manifold
Aeration Hose Inspection
Exhaust system inspection
- CHASSIS
Front brake adjustment
rear brake adjustment
Brake fluid level inspection
Rear brake light switch adjustment
Inspection of brake hoses
Bleeding the hydraulic brake system
Shift pedal adjustment
Final reducer oil level inspection
Final reducer oil change
Steering head inspection and adjustment
Front fork inspection
Adjusting the rear shock absorber assembly
Tire inspection
Spoke inspection and tightening
Cable inspection and lubrication
Lubrication of levers and pedals
Support foot lubrication
Rear suspension lubrication
- ELECTRIC SYSTEM
Battery inspection and charging
Fuse inspection
Headlight bulb replacement
Headlight beam adjustment

- ELECTRIC SYSTEM
Battery inspection and charging
Fuse inspection
Headlight bulb replacement
Headlight beam adjustment

ENGINE
- ENGINE DISASSEMBLY
Mufflers, brake pedal and side fairing
Cables, shift pedal and clutch cable
engine mounting bolts
Engine installation
- CYLINDER HEADS
rear cylinder head
Front cylinder head
Removal of cylinder heads
Inspection of cylinder heads
Sprocket Chain Tensioner Inspection
Installing cylinder heads
- SWING ARMS AND CAMSHAFT
Removing the swing arms and shaft
cam
Camshaft inspection
Inspection of swing arms and axles
swing arm
Installation of camshaft and arms
Oscillating
- VALVES AND VALVE SPRINGS
Valve disassembly
Inspection of valves and valve guides
Inspection of valve seats
Valve spring inspection
Valve installation
- CYLINDERS AND PISTONS
Disassembly of cylinders and pistons
Inspection of cylinders and pistons
Inspection of piston rings
Piston Pin Inspection
Installation of pistons and cylinders
- SYNCHRONIZATION GEARS
Disassembly of drive gears
Synchronization
Inspection of toothed chains, gear sprockets
Camshaft and sprocket chain guides
Primary Drive System Inspection
Installing the drive gears
Synchronization
- CLUTCH
Right crankcase cover
clutch assembly
Clutch disassembly
Inspection of friction plates
Pressure plate inspection
Clutch Bushing Inspection
Clutch Pushrod Inspection
Inspection of clutch plates
Inspection of the clutch spring and clutch plate
Clutch spring seat
Clutch Housing Inspection
Clutch installation
- GENERATOR AND STARTER CLUTCH
Stator coil and pickup coil
Generator and starter clutch
Generator disassembly
Starter Clutch Inspection
Generator installation
- CHANGE SHAFT
Shift shaft inspection
Stop Lever Inspection
Installing the shift shaft
- OIL PUMP
Oil pump inspection
Inspection of oil supply pipes
Oil Screen Filter Inspection
Oil pump installation
- CRANKSHAFT AND CONNECTING RODS
Sump
crankshaft and connecting rods
Crankcase disassembly
Disassembly of the crankshaft assembly
Disassembly of the connecting rods
Crankshaft and connecting rods inspection
Inspection of bearings and oil seals
Crankshaft installation
Crankcase assembly
- TRANSMISSION
Inspection of shift forks
Shift Drum Assembly Inspection
Transmission inspection
Transmission Installation
- INTERMEDIATE GEAR
Intermediate drive pinion gear
Intermediate driven pinion gear
Drive Shaft Assembly Disassembly
Intermediate
Disassembly of drive shaft assembly
Intermediate
Driven Shaft Assembly Disassembly
Intermediate
Drive Shaft Assembly Inspection
Intermediate
Driven Shaft Assembly Inspection
Intermediate
Assembling the intermediate drive shaft assembly
Assembling the intermediate driven shaft assembly
Installing Driven Shaft Assembly
Intermediate and kickback adjustment
Universal Joint Installation
Idler Gear Alignment

CARBURIZATION
- CARBURETOR
Carburetor inspection
Assembling the carburetors
Installing the carburetors
Fuel level measurement and adjustment
Inspection and adjustment of the position sensor
gas butterfly
- AIR INDUCTION SYSTEM (AIS)
air induction
Air shut-off valve
Air Induction System Inspection

CHASSIS
- FRONT WHEEL AND BRAKE DISCS
Front wheel removal
Front wheel inspection
Brake disc inspection
Front wheel installation
Wheel Static Balance Adjustment
Lead
- REAR WHEEL AND BRAKE DISC
Muffler and brake gauge
rear wheel
Rear wheel removal
Rear wheel inspection
Wheel Drive Hub Inspection
Rear
Rear wheel installation
Rear wheel static balance adjustment
- FRONT AND REAR BRAKES
Front brake pads
rear brake pads
Replacing front brake pads
Replacing rear brake pads
Front brake master cylinder
Rear brake master cylinder
Brake Master Cylinder Removal
Forward
Brake Master Cylinder Removal
Rear
Brake Master Cylinder Inspection
Front and rear
Brake Master Cylinder Installation
Forward
Rear Brake Master Cylinder Installation
Front brake calipers
rear brake calipers
Removing the front brake calipers
Removing the rear brake calipers
Inspection of front and rear brake calipers
Rear
Installing the front brake calipers
Installing the rear brake calipers
- FRONT FORK
Removing the fork arms
Lead
Disassembly of the fork arms
Lead
Inspection of front fork arms
Assembling the front fork arms
Installing the fork arms
Lead
- HANDLEBAR
Handlebar disassembly
Handlebar inspection
Handlebar installation
- STEERING HEAD
Removal of the lower bracket
Steering head inspection
Steering head installation
- REAR SHOCK ABSORBER AND SWIVEL ARM
Right fairing and battery box
Left fairing and tool box
Rear shock absorber and swing arm
Manipulation of the rear shock absorber and
Gas cylinder
Disposal of the rear shock absorber and cylinder
Of gases
Rear shock absorber disassembly
Disassembly of the swing arm
Rear Shock Absorber and Cylinder Inspection
Of gases
Swing Arm Inspection
Rear Shock Installation
Swing Arm Inspection
- TREE DRIVE
Troubleshooting
Final reducer oil inspection
Check for contamination and inspection of the impeller
From the tree looking for leaks
Ring Gear Backlash Measurement
Ring Gear Backlash Adjustment
Final reducer and shaft assembly
Transmission
final gear
Disassembling the final reducer assembly
Disassembly and installation of the bearings of the
ring gear
Drive and pinion gear alignment
ring gear
Drive shaft inspection
Driveshaft Installation

ELECTRIC SYSTEM
- ELECTRIC COMPONENTS
- SWITCHES
Checking the continuity of
The switches
- INSPECTION OF SWITCHES
- INSPECTION OF THE BULBS AND THEIR SOCKETS
Types of bulbs
Light bulb condition inspection
Inspection of the condition of the sockets of the
Light bulbs
- IGNITION SYSTEM
Wiring diagram
Troubleshooting
- ELECTRICAL STARTING SYSTEM


Wiring diagram
Circuit cutting system operation
Boot
Troubleshooting
Starting motor
- CHARGING SYSTEM
Wiring diagram
Troubleshooting
- LIGHTING SYSTEM
Wiring diagram
Troubleshooting
Lighting system inspection
- SIGNAL SYSTEM
Wiring diagram
Troubleshooting
Signal system inspection
- FUEL PUMP SYSTEM
Wiring diagram
Operation of the pump circuit
Fuel
Troubleshooting
Fuel pump test
- CARBURETOR HEATER SYSTEM
Wiring diagram
Troubleshooting
- AUTO DIAGNOSIS
Troubleshooting

TROUBLESHOOTING AND REPAIR
- FAILURE TO START/HARD START
Fuel system
Electric system
Compression system
- POOR ENGINE IDLE SPEED PERFORMANCE
Poor Engine Idle Speed ​​Performance
- POOR PERFORMANCE AT MEDIUM AND HIGH SPEED
Poor performance at medium and high speed
- DEFECTIVE GEAR CHANGE
Hard gear shift
Gear shift pedal does not move
march jumps
- THE CLUTCH SKIDS/DRAGS
The clutch slips
The clutch drags
- OVERHEATING
Overheating
- DEFECTIVE BRAKES
Poor braking performance
- OIL LEAKS IN THE FRONT FORK AND DEFECTIVE FRONT FORK
malfunction
oil leaks
- UNSTABLE DRIVING
Unstable driving
- DEFECTIVE LIGHTING AND SIGNALING SYSTEMS
The headlight does not turn on
Headlight bulb burned out
The turn signal does not turn on
The turn signal flashes very slowly
The turn signal stays on
Turn signal blinks too fast
The horn does not sound

WIRING DIAGRAM FOR MODEL XVS1100A (FOR EUROPE)

MODEL XVS1100A WIRING DIAGRAM (FOR AUSTRALIA)