Yamaha YZF-R6 - Service Manual - Taller - Reparation - Reparaturanleitung - Officina

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YAMAHA YZF-R6 - MANUAL DE TALLER - SERVICE MANUAL

- English, French, German, Italian and Spanish Service Manual, in PDF format, to motorcycles Yamaha model YZF-R6

CONTENTS:

GENERAL INFORMATION
MOTORCYCLE IDENTIFICATION
Vehicle identification number
Model label
CHARACTERISTICS
Injection system overview
Made out of fuel
fuel injection system (fi)
Instrument functions
IMPORTANT INFORMATION
Preparation for removal and disassembly
Replacement parts
Gaskets, oil seals and O-rings
Lock washers/plates and pins
Retention
Bearings and oil seals
Safety rings
CHECKING THE CONNECTIONS
SPECIAL TOOLS

SPECIFICATIONS
GENERAL SPECIFICATIONS
SPECIFICATIONS ABOUT THE ENGINE
SPECIFICATIONS ABOUT THE CHASSIS
SPECIFICATIONS ABOUT THE ELECTRICAL SYSTEM
CONVERSION TABLE
GENERAL SPECIFICATIONS ABOUT THE PAIRS OF
SQUEEZE IN
TIGHTENING TORQUES
Engine tightening torques
Chassis tightening torques
LUBRICATION POINTS AND TYPES OF LUBRICANT
Engine
Chassis
COOLING SYSTEM DIAGRAMS
ENGINE LUBRICATION CHART
LUBRICATION SCHEMES
CABLE ROUTE

PERIODIC INSPECTIONS AND ADJUSTMENTS
INTRODUCTION
PERIODIC MAINTENANCE AND LUBRICATION INTERVALS
SEATING
FUEL TANK
Fuel tank removal
Fuel pump removal
Fuel pump installation
Installing the fuel tank
FAIRINGS
Extraction
Facility
AIR FILTER HOUSING
ENGINE
Valve clearance adjustment
Synchronization of butterfly bodies
Exhaust gas volume adjustment
Engine idle speed adjustment
Throttle cable slack adjustment
Spark plug inspection
Compression pressure measurement
Checking the engine oil level
Engine oil change
Checking engine oil pressure
Clutch cable slack adjustment
Cleaning the air filter element
Cleaning of the compensation chambers
air intake system
Inspection of body joints
Of the butterflies
Inspection of fuel lines
and ventilation
Crankcase Breather Pipe Inspection
Exhaust system inspection
Checking the coolant level
Cooling system inspection
Coolant change
CHASSIS
Front brake adjustment
rear brake adjustment
Checking the brake fluid level
Light switch adjustment
Rear brake


Inspection of the pads
Front and rear brakes
Inspection of hoses
Front and rear brakes
Bleeding the brake hydraulic system
Shift pedal adjustment
Drive chain tension adjustment
Drive chain lubrication
Steering column inspection and adjustment
Front fork inspection
Adjusting the front fork arms
Adjusting the rear shock absorber assembly
Tire inspection
Wheel inspection
Cable inspection and lubrication
Lubrication of levers and pedals
Side stand lubrication
Rear suspension lubrication
ELECTRIC SYSTEM
Battery inspection and charging
Fuse inspection
Replacing headlight bulbs
Adjusting the headlight beams

CHASSIS
FRONT WHEEL AND BRAKE DISCS
Front wheel removal
Front wheel inspection
Inspection of the discs
Brakes
Front wheel installation
Adjusting the static balance of the
Front wheel
REAR WHEEL AND BRAKE DISC
rear wheel
Rear brake disc and wheel crown
Rear
Rear wheel removal
Rear wheel inspection
Wheel Drive Hub Inspection
Rear
Inspection and replacement of the crown
rear wheel
Rear wheel installation
Wheel Static Balance Adjustment
Rear
FRONT AND REAR BRAKES
Front brake pads
rear brake pads
Replacing the front brake pads
Replacing the rear brake pads
Front brake master cylinder
Rear brake master cylinder
Brake Master Cylinder Disassembly
Forward
Brake Master Cylinder Disassembly
Rear
Inspection of the master cylinders
Front and rear brakes
Assembly and installation of the master cylinder
Front brake
Rear Brake Master Cylinder Assembly
front brake calipers
rear brake caliper
Removing the front brake calipers
Disassembling the rear brake caliper
Inspection of brake calipers
Front and rear
Assembly and installation of brake calipers
Forward
Assembly and installation of the brake caliper
Rear
FRONT FORK
Front fork arms
Removing the fork arms
Lead
Removing the fork arms
Lead
Inspection of fork arms
Lead
Assembling the fork arms
Lead
Installing the fork arms
Lead
HANDLEBARS
Removing the handlebars
Handlebar inspection
Installing the handlebars
STEERING COLUMN
Bottom Bracket
Bottom Bracket Removal
Steering column inspection
Steering column installation
REAR SHOCK ABSORBER ASSEMBLY
Manipulation of the rear shock absorber and
gas tank
Disposal of a rear shock absorber and a
gas tank
Shock Absorber Assembly Removal
Rear
Rear Shock Absorber Assembly Inspection
And from the gas tank
Inspection of the connecting rod and the arms of the
Relays
Installing the shock absorber assembly
Rear
SWINGARM AND DRIVE CHAIN
Removing the swing arm
Drive chain removal
Swing Arm Inspection
Drive chain inspection
Swing Arm Installation

ENGINE
ENGINE
transmission sprocket
Exhaust pipe
Cables and tubes
Engine
Engine installation
CAMSHAFTS
cylinder head cover
Camshafts
Camshaft removal
Camshaft inspection
Inspection of timing chain, sprockets
Crankshaft and chain guides
Of distribution
Chain tensioner inspection
Of distribution
Installation of camshafts
BUTT
Cylinder head removal
Cylinder head inspection
Cylinder head installation
VALVES AND VALVE SPRINGS
Valve removal
Inspection of valves and valve guides
Inspection of valve seats
Valve spring inspection
Inspection of valve tappets
Valve installation
STARTER MOTOR AND GENERATOR CLUTCH
stator coil assembly
Generator removal
Removing the starter clutch
Starter Clutch Inspection
Installing the starter clutch
Generator installation
CHANGE SHAFT
Shift shaft and stop lever
Shift shaft inspection
Stop Lever Inspection
Installing the shift shaft
CRANKSHAFT POSITION SENSOR AND PICKUP ROTOR
Pickup rotor removal
Pickup rotor installation
CLUTCH
clutch cover
Clutch
Clutch removal
Inspection of friction discs
Inspection of intermediate plates
Clutch spring inspection
Clutch Bell Inspection
Clutch Hub Inspection
Pressure plate inspection
Inspection of lever and handle shaft
Clutch installation
OIL PAN AND OIL PUMP
Removing the oil pan
Oil pump inspection

Discharge valve inspection
Inspection of oil supply pipe and
From the oil discharge pipe
Oil Pan Inspection
Inspection of oil nozzles
Oil pump assembly
Oil pump installation
Installing the oil pan
Installing the oil pan

SUMP
Crankcase disassembly
Crankcase inspection
Inspection of bearings and
oil seals
Timing chain inspection
Crankcase assembly
CONNECTING RODS AND PISTONS
Removing the connecting rods and pistons
Crankshaft Assembly Removal
Cylinder and piston inspection
Inspection of piston rings
Bolt inspection
Inspection of the big end bearings
Installing the connecting rod and piston
CRANKSHAFT
Crankshaft inspection
Inspection of crankshaft support bearings
Crankshaft installation
TRANSMISSION
Transmission, selector drum assembly and
shift forks
Transmission Removal
Inspection of shift forks
Selection Drum Assembly Inspection
Transmission inspection
Transmission Installation

REFRIGERATION SYSTEM
RADIATOR
Radiator inspection
Radiator installation
OIL COOLER
Oil Cooler Inspection
Oil cooler installation
THERMOSTAT
Thermostat inspection
Thermostat installation
WATER PUMP
Disassembly of the water pump
Water pump inspection
Water pump assembly
Water pump installation

FUEL INJECTION SYSTEM
FUEL INJECTION SYSTEM
Electric diagram
ECU self-diagnosis function
Control of operation with instructions
Alternatives (security measures)
Safety measures table
Troubleshooting diagram
Diagnostic mode
Troubleshooting details
BUTTERFLY BODIES
Injector inspection
Throttle Body Inspection
Pressure Regulator Inspection
Inspection of the operation of the pump
Fuel and pressure regulator
Inspection and adjustment of the position sensor
The butterflies
AIR INDUCTION SYSTEM
Air injection
Air supply shut-off valve
Air induction system diagrams
Air Induction System Inspection

ELECTRIC SYSTEM
ELECTRIC COMPONENTS
CHECKING THE CONTINUITY OF THE SWITCHES
SWITCH INSPECTION
INSPECTION OF BULBS AND LAMP HOLDERS
Types of bulbs
Checking the condition of the bulbs
Checking the condition of the lamp holders
LED inspection
IGNITION SYSTEM
Electric diagram
Troubleshooting
ELECTRICAL STARTING SYSTEM
Electric diagram
Operation of the cutting system
starting circuit
Troubleshooting
STARTING MOTOR
Starter motor inspection
Starter motor assembly
CHARGING SYSTEM
Electric diagram
Troubleshooting
LIGHTING SYSTEM
Electric diagram
Troubleshooting
Lighting system inspection
SIGNALING SYSTEM
Electric diagram
Troubleshooting
Signaling system inspection
REFRIGERATION SYSTEM
Electric diagram
Troubleshooting
FUEL PUMP SYSTEM
Electric diagram
fuel pump system
Troubleshooting
Fuel pump inspection
IMMOBILIZER SYSTEM
System diagram
Electric diagram
General information
Key identification registration method
Indication of error codes
Auto diagnosis
Troubleshooting
Immobilizer system inspection
Replacing components in case of problem
AUTO DIAGNOSIS
Troubleshooting

TROUBLESHOOTING
STARTING FAULTS
Engine
Fuel system
Electric systems
INCORRECT ENGINE IDLE SPEED
Engine
Fuel system
Electric systems
POOR PERFORMANCE AT MEDIUM AND HIGH SPEEDS
Engine
Fuel system
DEFECTIVE GEAR SHIFT
difficult change
The shift pedal does not move
The march leaves
DEFECTIVE CLUTCH
The clutch slips
The clutch drags
OVERWARMING
Engine
Refrigeration system
Fuel system
Chassis
Electric systems
EXCESSIVE COOLING
Refrigeration system
POOR BRAKE PERFORMANCE
DEFECTIVE FRONT FORK ARMS
oil leaks
malfunction
UNSTABLE DRIVING
DEFECTIVE LIGHTING OR SIGNALING SYSTEM
The headlight does not turn on
Burnt headlight bulb
Tail light/brake light does not come on
Burnt taillight/brake light bulb
The turn signal does not turn on
The turn signal flashes slowly
The turn signal stays on
The turn signal flashes quickly

The horn does not sound

YZF-R6 (R) CONNECTION DIAGRAM