Yamaha FZ6-S FZ6-N - Service Manual - Taller - Reparation - Reparaturanleitung - Officina

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YAMAHA FZ6-S, FZ6-N - MANUAL DE TALLER - SERVICE MANUAL

- English, French, German, Italian and Spanish Service Manual, in PDF format, to motorcycles Yamaha FZ6-S FZ6-N


CONTENTS:

GENERAL INFORMATION
- MOTORCYCLE IDENTIFICATION
Vehicle identification number
Model Label
- CHARACTERISTICS
General Description of the Injection System
Fuel
Fuel Injection System (Fi)
Instrument Functions
- IMPORTANT INFORMATION
Preparation for Removal and Disassembly
Replacement parts
Gaskets, Oil Seals and O-Rings
Lock Washers/Plates and Pins
Retention
Bearings and Oil Seals
Safety Rings
- CHECKING THE CONNECTIONS
- SPECIAL TOOLS
SPECIFICATIONS
- GENERAL SPECIFICATIONS
- SPECIFICATIONS ABOUT THE ENGINE
- SPECIFICATIONS ABOUT THE CHASSIS
- SPECIFICATIONS ABOUT THE ELECTRICAL SYSTEM
- CONVERSION TABLE
GENERAL SPECIFICATIONS ABOUT THE PAIRS OF
- SQUEEZE IN
- TIGHTENING TORQUES
Engine Tightening Torques
Chassis Tightening Torques
- LUBRICATION POINTS AND TYPES OF LUBRICANT
Engine
Chassis
- COOLING SYSTEM DIAGRAMS
- ENGINE LUBRICATION CHART
- LUBRICATION SCHEMES
- CABLE ROUTE
PERIODIC INSPECTIONS AND ADJUSTMENTS
- INTRODUCTION
- PERIODIC MAINTENANCE AND LUBRICATION INTERVALS
- SEAT
- FUEL TANK
Fuel Tank Removal
Fuel Pump Removal
Fuel Pump Installation
Fuel Tank Installation
- FAIRINGS
- AIR FILTER HOUSING
- BATTERY CASE AND BATTERY CASE HOLDER
- ENGINE
Valve Clearance Adjustment
Synchronization of Butterfly Bodies
Engine Idle Speed Adjustment
Throttle Cable Clearance Adjustment
Exhaust Gas Volume Adjustment
Spark Plug Inspection
Compression Pressure Measurement
Checking Engine Oil Level
Engine Oil Change
Checking Engine Oil Pressure
Clutch Cable Clearance Adjustment
Cleaning the Air Filter Element
Inspection of the joints of the bodies of the
Butterflies
Inspection of Fuel Pipes and
Ventilation
Crankcase Vent Pipe Inspection
Exhaust System Inspection
Checking Coolant Level
Cooling System Inspection
Coolant Change
- CHASSIS
Front Brake Adjustment
Rear Brake Adjustment
Checking Brake Fluid Level
Front Brake Pad Inspection
And Butt
Brake Light Switch Adjustment
Rear
Brake Hose Inspection
Front and Rear
Bleeding the Hydraulic Brake System
Shift Pedal Adjustment
Drive Chain Tension Adjustment
Drive Chain Lubrication
Steering Column Inspection and Adjustment
Front Fork Inspection
Rear Shock Assembly Adjustment
Tire Inspection Wheel Inspection
Cable Inspection and Lubrication
Lubrication of Levers and Pedals
Sidestand Lubrication
Center Stand Lubrication
Rear Suspension Lubrication
- ELECTRIC SYSTEM
Battery Inspection and Charging
Fuse Inspection
Replacing Headlight Bulbs
Adjusting the Headlight Beams
CHASSIS
- FRONT WHEEL AND BRAKE DISCS
Front Wheel Removal
Front Wheel Inspection
Brake Disc Inspection
Front Wheel Installation
Wheel Static Balance Adjustment
Lead
- REAR WHEEL AND BRAKE DISC
Rear Wheel
Rear Brake Disc And Wheel Crown
Rear
Rear Wheel Removal
Rear Wheel Inspection
Wheel Drive Hub Inspection
Rear
Inspection And Replacement
Rear Wheel Crown
Rear Wheel Installation
Rear Wheel Static Balance Adjustment
- FRONT AND REAR BRAKES
Front Brake Pads
Rear Brake Pads
Replacing Front Brake Pads
Replacing Rear Brake Pads
Front Brake Master Cylinder
Rear Brake Master Cylinder
Brake Master Cylinder Disassembly
Forward
Inspection Of Master Cylinders
Front and Rear Brakes
Brake Master Cylinder Disassembly
Rear
Assembly and Installation of the Master Cylinder
Front brake
Rear Brake Master Cylinder Assembly
Front Brake Calipers
Rear Brake Caliper
Disassembly of the front brake calipers
Rear Brake Caliper Disassembly
Front Brake Caliper Inspection
And Butt
Assembly and Installation of Brake Calipers
Forward
Brake Caliper Assembly and Installation
Rear
- FRONT FORK
Front Fork Arms
Removing Fork Arms
Lead
Fork Arm Disassembly
Lead
Fork Arm Inspection
Lead
Front Fork Arm Assembly
Installing Fork Arms
Lead
- HANDLEBAR
Handlebar Removal
Handlebar Inspection
Handlebar Installation
- STEERING COLUMN
Bottom Support
Bottom Bracket Removal
Steering Column Inspection
Steering Column Installation
- REAR SHOCK ABSORBER ASSEMBLY
Shock Absorber Assembly Removal
Rear
Rear Shock Absorber Manipulation
Disposal of a Rear Shock Absorber
Shock Absorber Assembly Inspection
Rear
Shock Absorber Assembly Installation
Rear
- SWING ARM AND DRIVE CHAIN
Rocker Arm Removal
Drive Chain Removal
Rocker Arm Inspection
Swing Arm Installation
D Chain Inspection Transmission
ENGINE
- ENGINE
Transmission Sprocket
Exhaust pipe
Cables and Tubes
Engine
Engine Installation
- CAMSHAFTS
Cylinder Head Cover
Camshafts
Camshaft Removal
Camshaft Inspection
Distribution Chain Inspection
Camshaft Sprockets and Chain Guides
Of distribution
Timing Chain Tensioner Inspection
Installing Camshafts
- HEAD
Cylinder Head Removal
Cylinder Head Inspection
Cylinder Head Installation
- VALVES AND VALVE SPRINGS
Valve Removal
Inspection of Valves and Valve Guides
Valve Seat Inspection
Valve Spring Inspection
Valve Tappet Inspection
Valve Installation
- STARTER MOTOR AND GENERATOR CLUTCH
Stator Coil Assembly
Generator Removal
Starter Motor Clutch Removal
Starter Motor Clutch Inspection
Starter Motor Clutch Installation
Generator Installation
- CHANGE SHAFT
Shift Shaft And Stop Lever
Shift Shaft Inspection
Stop Lever Inspection
Shift Shaft Installation
- CRANKSHAFT POSITION SENSOR AND PICKUP ROTOR
Pickup Rotor Removal
Pickup Rotor Installation
- CLUTCH
Clutch Cover
Clutch
Clutch Removal
Friction Disc Inspection
Clutch Plate Inspection
Clutch Spring Inspection
Clutch Bell Inspection
Clutch Hub Inspection
Pressure Plate Inspection
Lever Shaft And Linkage Inspection
Clutch Installation
- OIL PAN AND OIL PUMP
Oil Pan Removal
Oil Pump Inspection
Discharge Valve Inspection
Inspection Of Oil Pipe And Pipe
Oil Discharge
Oil Sump Inspection
Oil Nozzle Inspection
Oil Pump Assembly
Oil Pump Installation
Oil Pan Installation
Oil Pan Installation
- CRANKCASE
Crankcase Disassembly
Crankcase Inspection
Inspection of Bearings and Seals
Oil
Distribution Chain Inspection
Crankcase Assembly
- CONNECTING RODS AND PISTONS
Removing Connecting Rods And Pistons
Crankshaft Assembly Removal
Cylinder And Piston Inspection
Piston Ring Inspection
Bolt Inspection
Connecting Rod Bearing Inspection
Installing the Connecting Rod and Piston
- CRANKSHAFT
Crankshaft Inspection
Inspection of the journal bearings
Crankshaft
Instacrankshaft position
- TRANSMISSION
Transmission, Selection Drum Assembly and
Shift Forks
Transmission Removal
Shift Fork Inspection
Selection Drum Assembly Inspection
Transmission Inspection
Transmission Installation
REFRIGERATION SYSTEM
- RADIATOR
Radiator Inspection
Radiator Installation
- OIL COOLER
Oil Cooler Inspection
Oil Cooler Installation
- THERMOSTAT
Thermostat Inspection
Thermostat Installation
- WATER PUMP
Water Pump Disassembly
Water Pump Inspection
Water Pump Assembly
Water Pump Installation
FUEL INJECTION SYSTEM
- FUEL INJECTION SYSTEM
Conexion diagram
Ecu Self Diagnosis Function
Control Of Operation With Instructions
Alternatives (Security Measures)
Safety Measures Table
Troubleshooting Diagram
Diagnostic Mode
Troubleshooting Details
- BUTTERFLY BODIES
Injectors
Injector Inspection
Inspecting Butterfly Bodies
Checking the Operation of the Pump
Fuel And Pressure Regulator
Inspection And Adjustment Of The Position Sensor
The butterflies
- AIR INDUCTION SYSTEM
Air injection
Air Supply Shut Off Valve
Air Induction System Diagrams
Air Induction System Inspection
ELECTRIC SYSTEM
- ELECTRIC COMPONENTS
- CHECKING THE CONTINUITY OF THE SWITCHES
- INSPECTION OF SWITCHES
- INSPECTION OF BULBS AND LAMP HOLDERS
Types of Bulbs
Checking the Condition of the Light Bulbs
Checking the Condition of the Lamp Holders
LED Inspection
- IGNITION SYSTEM
Electric diagram
Troubleshooting
- ELECTRICAL STARTING SYSTEM
Electric diagram
Operation of the Cutting System
Start Circuit
Troubleshooting
- STARTER MOTOR
Starter Motor Inspection
Starter Motor Assembly
- CHARGING SYSTEM
Electric diagram
Troubleshooting
- LIGHTING SYSTEM
Electric diagram
Troubleshooting
Lighting System Inspection
- SIGNALING SYSTEM
Electric diagram
Troubleshooting
Signaling System Inspection
- REFRIGERATION SYSTEM
Electric diagram
Troubleshooting
- FUEL PUMP SYSTEM
Electric diagram
Fuel Pump System
Troubleshooting
Fuel Pump Inspection
- IMMOBILIZER SYSTEMSystem Diagram
Electric diagram
General information
Key Identification Registration Method
Error Code Indication
Auto diagnosis
Troubleshooting
Immobilizer System Inspection
Replacing Components In Case Of
Problem
- AUTO DIAGNOSIS
Troubleshooting
TROUBLESHOOTING
- STARTING FAULTS
Engine
Fuel system
Electric systems
- INCORRECT ENGINE IDLE SPEED
Engine
Fuel system
Electric systems
- POOR PERFORMANCE AT MEDIUM AND HIGH SPEEDS
Engine
Fuel system
- DEFECTIVE GEAR CHANGE
Difficult Change
The shift pedal does not move
The March Leaves
- DEFECTIVE CLUTCH
The Clutch Slips
The Clutch Drags
- OVERHEATING
Engine
Refrigeration system
Fuel system
Chassis
Electric systems
- EXCESSIVE COOLING
Refrigeration system
- POOR BRAKE PERFORMANCE
- DEFECTIVE FRONT FORK ARMS
Oil leak
Malfunction
- UNSTABLE DRIVING
- DEFECTIVE SIGNALING OR LIGHTING SYSTEM
The headlight does not turn on
Headlight Bulb Out
Taillight/Brake Light Does Not Come On
Taillight/Brake Light Bulb Out
The turn signal does not turn on
The Turn Signal Flashes Slowly
The Flasher Stays On
The Turn Signal Flashes Quickly
The Horn Does Not Sound

FZ6 CONNECTION DIAGRAM