Toyota Hilux 1994 to 1997 - Service Manual - Repair Manual

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TOYOTA HILUX (1994-1997) - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual / Repair Manual, to vehicles Toyota Hilux 1994 to 1997.
 

CONTENTS:

01 GENERAL

- Introduction
-- Identification Information
-- How To Use This Manual
-- Abbreviations Used In This Manual
-- General Repair Instructions
-- Glossary Of Sae And Toyota Term
-- Precaution
-- Standard Bolt Torque Specific
-- Vehicle Lift And Support Loc
- Maintenance
-- General Maintenance
-- Maintenance Operations
-- Maintenance Schedule
-- Preparation
-- Service Specifications
- Body Electrical System
-- General Information
-- Precaution
-- Preparation
-- Service Specifications
- Body Mechanical
-- General Information
-- Preparation
-- Service Specifications
- Suspension And Axle
-- Service Specifications


02 ENGINE SYSTEM

- 22-Re Engine
-- Cooling System
-- Coolant Check And Replacement
-- Description
-- Operation
-- Preparation
-- Radiator
-- Service Specifications
-- Thermostat
-- Water Pump
-- Emission Control System
-- Cali Layout Schematic Drawing
-- Egr Cali System
-- Egr Fed Can System
-- Evaporative Emission Evap Contr
-- Fed Layout Schematic Drawing
-- Positive Crankcase Ventilation
-- Preparation
-- Pulsed Secondary Air Injection
-- Service Specifications
-- System Purpose
-- Threeway Catalytic Converter
-- Engine Mechanical
-- Compression Check
-- Cylinder Block
-- Description
-- Exhaust System
-- Idle Andor 2500 Rpm Cohc Check
-- Operation
-- Preparation
-- Service Specifications
-- Timing Chain
-- Troubleshooting
-- Tuneup
-- Lubrication System
-- Description
-- Oil And Filter Replacement
-- Oil Pressure Check
-- Oil Pump
-- Operation
-- Preparation
-- Service Specifications
-- Mfi System
-- Auxiliary Air Valve
-- Cali Sub Heated Oxygen Sensor
-- Circuit Opening Relay
-- Cold Start Injector Time Switch
-- Cold Start Injector
-- Description
-- Diagnosis System
-- Ecm Inspection
-- Efi Main Relay
-- Egr Gas Temperature Sensor
-- Electronic Parts Location
-- Engine Coolant Temperature Ect
-- Fuel Cut Rpm
-- Fuel Pressure Control System
-- Fuel Pressure Regulator
-- Fuel Pump
-- Fuel Tank And Line
-- Heated Oxygen Sensor
-- Injector
-- Precaution
-- Preparation
-- Reference Value Of Ecm Data
-- Service Specifications
-- Throttle Body
-- Volume Air Flow Vaf Meter
- Body Electrical System
-- Cruise Control System
-- Ignition Switch
- Ignition System
-- Distributor
-- Onvehicle Inspection
-- Precaution
-- Preparation
-- Service Specifications
-- System Circuit
- Starting System
-- Clutch Start Switch
-- Description
-- Operation
-- Parkneutral Position Pnp Switch
-- Preparation
-- Service Specifications
-- Starter Relay
-- Starter
-- System Circuit


03 DRIVETRAIN

- Clutch
-- Clumaster Cylinder
-- Clupedal
-- Clurelease Cylinder
-- Clusystem Bleeding
-- Clutch Unit
-- Description
-- Preparation
-- Service Specifications
-- Troubleshooting
- G58 Manual Transmission
-- Component Parts Installation
-- Component Parts Removal
-- Counter Gear And Reverse Idler
-- Description
-- Front Bearing Retainer
-- Input Shaft
-- Operation
-- Output Shaft
-- Preparation
-- Service Specifications
-- Transfer Adaptor
-- Troubleshooting
- Propellor Shaft
-- Description
-- Precaution
-- Preparation
-- Service Specifications
-- Troubleshooting
- R150 Manual Transmission
-- Assy Rem And Inst 2wd
-- Assy Rem And Inst 4wd
-- Component Parts Installation
-- Component Parts Removal
-- Counter Gear And Reverse Idler
-- Description
-- Extension Housing And Transfer
-- Front Bearing Retainer
-- Input Shaft
-- Operation
-- Output Shaft
-- Preparation
-- Service Specifications
-- Troubleshooting
- Rf1a Transfer
-- Components
-- Counter Gear
-- Description
-- Front Drive Gear
-- Idler Gear
-- Input Gear
-- Oil Seals
-- Output Shaft
-- Precaution
-- Preparation
-- Service Specifications
-- Transassembly
-- Transdisassembly
-- Transinstallation
-- Transremoval
-- Troubleshooting
- Suspension And Axle
-- A D D Control System
-- Assembly Removal And Install
-- Assembly Removal And Installreardifferential
-- Description
-- Descriptionfrontdifferential
-- Descriptionfrontdriveshaft
-- Descriptionrearaxle
-- Descriptionreardifferential
-- Differential Carrier W A D D
-- Differential Carrier
-- Front Axle Hub And Steering
-- Front Drive Shaft
-- On-Vehicle Repair
-- On-Vehicle Repairreardifferential
-- Preparation
-- Preparationfrontdifferential
-- Preparationfrontdriveshaft
-- Preparationrearaxle
-- Preparationreardifferential
-- Rear Axle Shaft
- Vf1a Transfer
-- Components
-- Description
-- Driven Sprocket
-- Input Shaft
-- Oil Pump Body
-- Oil Seals
-- Planetary Gear
-- Precaution
-- Preparation
-- Rear Output Shaft Assembly
-- Service Specifications
-- Transfer Assembly
-- Transfer Disassembly
-- Transfer Installation
-- Transfer Removal
-- Troubleshooting
- W55 W56 Manual Transmission
-- Assy Rem And Inst 2wd
-- Assy Rem And Inst 4wd
-- Component Parts Installation
-- Component Parts Removal
-- Counter Gear And Reverse Idler
-- Description
-- Extension Housing And Transfer
-- Front Bearing Retainer
-- Input Shaft
-- Operation
-- Output Shaft
-- Preparation
-- Service Specifications
-- Troubleshooting


04 STEERING

- Assembly Removal And Installati
- Gear Housing 2wd
- General Description
- Nontilt Steering Column
- On Vehicle Inspection
- Preparation
- Preparationmanualsteeringgearhousing
- Preparationsteeringcolumn
- Preparationsteeringlinkage
- Service Specifications
- Steering Linkage 2wd
- Troubleshooting


05 SUSPENSION

- Front Suspension
-- Description
-- Front Shock Absorber
-- Lower Suspension Arm
-- Preparation
-- Stabilizer Bar
-- Strut Bar
-- Torsion Bar Spring
-- Troubleshooting
-- Upper And Lower Ball Joint
-- Upper Suspension Arm
- Rear Suspension
-- Description
-- Preparation
-- Rear Leaf Spring
-- Rear Shock Absorber
- Front Wheel Alignment
- General Inspection
- Troubleshooting


06 BRAKE

- Brake Booster
- Check And Adjustment
- Description
- Front Brake 2wd
- General Description
- Load Sensing Proportioning And
- Master Cylinder
- Operation
- Preparation
- Rear Brake 2wd
- Service Specifications
- Troubleshooting


07 POWER SOURCE

- Body Electrical System
-- Power Source
- Charging System
-- Description
-- Generator
-- Onvehicle Inspection
-- Operation
-- Precaution
-- Preparation
-- Service Specifications
-- System Circuit


08 VEHICLE EXTERIOR

- Body Electrical System
-- Backup Light System
-- Headlight And Taillight System
-- Power Mirror Control System 1
-- Power Window Control System
-- Stop Light System
-- Turn Signal And Hazard Warning
-- Wiper And Washer System
- Body Mechanical
-- Back Window Glass
-- Body Dimensions
-- Front Door
-- Hood
-- Moon Roof
-- One Touch Tail Gate
-- Quarter Window Glass
-- Wheel Arch Moulding
-- Windshield Moulding
-- Windshield


09 VEHICLE INTERIOR

- Air Conditioning System
-- Air Conditioning Amplifier
-- Air Conditioning Control Assemb
-- Air Conditioning Cutoff Relay
-- Blower Motor
-- Blower Resistor
-- Compressor
-- Condenser
-- Cooling Unit
-- Description
-- Drive Belt Tension
-- Evaporator
-- Expansion Valve
-- General Information
-- Heater Main Relay
-- Heater Radiator
-- Idle Up Speed
-- Preparation
-- Pressure Switch
-- Receiver
-- Refrigerant Lines
-- Refrigerant Volume
-- Service Specifications
-- Thermistor
-- Troubleshooting
-- Use Of Manifold Gauge Set
-- Vacuum Switching Valve Vsv
- Body Electrical System
-- Clock
-- Combination Meter
-- Interior Light System
-- Power Door Lock Control System
- Body Mechanical
-- Instrument Panel
-- Seat Belt
-- Seat