Suzuki RM85/L (2004-2009) - Repair, Service Manual and Electrical Wiring Diagrams

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SUZUKI RM85/L (2004-2009) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual / Repair Manual and Wiring Diagrams, for motorcycles Suzuki RM85/L (2004-2009).

 
CONTENTS:

COVER

2009 SERVICE MANUAL
Foreword
General Considerations
- Serial Number Location
- Location Of Labels
- Warnings For Servicing
- Precautions For Servicing
- Replacement Parts
- Symbol Marks And Materials
01 General Instructions
- Location Of Parts
- Fuel And Oil Recommendation
- Instructing Young Riders
02 Periodic Maintenance
- Inspection Before Practice
- Periodic Maintenance Chart
- Spark Plug
- Air Cleaner
- Transmission Oil
- Engine Coolant
- Clutch Cable
- Throttle Cable
- Fuel Hose
- Fuel Valve
- Cylinder Head, Cylinder And Piston
- Exhaust Valve
- Exhaust Silencer
- Drive Chain And Sprockets
- Drive Chain Guide, Buffer, Tensioner Roller
- Brakes
- Front Fork
- Rear Suspension
- Wheels And Tires
- Steering
- Lubrication
- Tightening Torque
03 Troubleshooting
- Engine
- Chassis
04 Machine Tuning
- Carburetor Tuning
- Carburetor
- Principles Of Carburetor
- Carburetor Tuning In Practice
- Front Fork Tuning
- Front Fork
- Front Fork Spring Replacement And Oil Level Adjustment
- Rear Suspension Tuning
- Rear Suspension
- Suspension Balance
05 Engine Removal And Installation
- Engine Removal And Installation
- Removal
- Installation
06 Cylinder, Piston And Exhaust Valve
- Construction
- Cylinder, Piston And Exhaust Valve
- Engine Top Side
- Cylinder Head Removal
- Cylinder Removal
- Piston Removal
- Exhaust Valve Removal
- Cylinder Head Inspection
- Cylinder Inspection
- Piston And Piston Ring Inspection
- Exhaust Valve Inspection
- Conrod Inspection
- Piston Ring And Piston Reassembly
- Exhaust Valve Reassembly
- Cylinder Reassembly
- Exhaust Valve Governor Removal And Disassembly
- Exhaust Valve Governor Inspection
- Exhaust Valve Governor Reassembly And Installaion
07 Clutch
- Construction
- Clutch
- Clutch
- Clutch Plate Removal
- Clutch Plate Inspection
- Clutch Spring Inspection
- Clutch Rack And Pinion Inspection
- Clutch Plate Reassembly
- Clutch Sleeve Hub Removal
- Clutch Sleeve Hub Inspection
- Clutch Sleeve Hub Reassembly
08 Kick Starter
- Construction
- Kick Starter
- Kick Starter
- Removal
- Inspection
- Reassembly
09 Gearshifting
- Construction
- Gearshift Linkage
- Gearshift Linkage
- Removal
- Inspection
- Reassembly
10 Transmission And Crankshaft
- Construction
- Transmission And Crankshaft
- Engine Bottom Side
- Primary Drive Gear Removal
- Crankcase Separation
- Transmission Removal
- Crankshaft Removal
- Transmission Inspection
- Crankshaft Inspection
- Oil Seal Inspection, Removal And Installation
- Bearing Inspection, Removal And Installation
- Crankshaft Installation
- Transmission Reassembly
- Crankcase Reassembly
- Primary Driven Gear Reassembly
11 Fuel System
- Construction
- Fuel System
- Carburetor
- Removal And Disassembly
- Inspection
- Reassembly
- Reed Valve
- Removal
- Inspection
- Reassembly
12 Cooling System
- Construction
- Cooling System
- Engine Coolant
- Engine Coolant Replacement
- Radiator
- Radiator Cap Inspection
- Radiator Removal
- Cooling System Inspection
- Radiator Installation
- Water Pump
- Water Pump Removal And Inspection
- Water Pump Reassembly
13 Electrical System
- Construction
- Electrical System
- Electrical Circuit
- Ignition System
- Ignition System Peak Voltage Inspection
- Ignition Coil Inspection
- Cdi Unit Inspection
- Stator Coil Inspection
- Magneto Rotor And Stator Removal And Reassembly
14 Front And Rear Wheels
- Construction
- Front And Rear Wheels
- Front Wheel
- Removal
- Inspection
- Front Wheel Bearing Removal
- Front Wheel Bearing Reassembly
- Front Wheel Installation
- Rear Wheel
- Removal
- Inspection
- Rear Wheel Bearing Removal
- Rear Wheel Bearing Reassembly
- Rear Wheel Installation
- Disc Plate Replacement
- Rear Sprocket Replacement
15 Front And Rear Brakes
- Construction
- Front And Rear Brakes
- Brake Fluid
- Brake Fluid Air Bleeding
- Brake Fluid Replacement
- Brake Pad Replacement
- Brake Disc
- Brake Disc Inspection
- Brake Disc Replacement
- Brake Caliper
- Front Caliper Removal And Disassembly
- Rear Caliper Removal And Disassembly
- Caliper Inspection
- Caliper Cleaning
- Front Caliper Reassembly
- Rear Caliper Reassembly
- Master Cylinder
- Front Master Cylinder Removal And Disassembly
- Rear Master Cylinder Removal And Disassembly
- Master Cylinder Inspection
- Master Cylinder Cleaning
- Front Master Cylinder Reassembly
- Rear Master Cylinder Reassembly
- Brake Pedal
- Brake Pedal Removal And Reassembly
16 Front Fork And Steering
- Construction
- Front Fork And Steering
- Front Fork
- Removal
- Disassembly
- Inspection
- Reassembly
- Reinstallation
- Steering
- Removal
- Inspection
- Bearing Replacement
- Reassembly
17 Rear Suspension
- Construction
- Rear Suspension
- Rear Shock Absorber
- Rear Shock Absorber Removal
- Spring Removal
- Rear Shock Absorber Inspection
- Spring Installation
- Rear Shock Absorber Installation
- Oil Replacement Procedure
- Rear Shock Absorber Disassembly And Inspection
- Rear Shock Absorber Reassembly
- Rear Shock Absorber Disposal
- Swingarm
- Swingarm Removal
- Swingarm Inspection
- Bearing Replacement
- Swingarm Reassembly
- Rear Suspension Linkage
- Rear Suspension Linkage Removal
- Rear Suspension Linkage Inspection
- Cushion Lever And Cushion Rod Bearing Replacement
- Rear Suspension Linkage Reassembly
18 Servicing Information
- Service Data
- Special Tools
- Wire, Cable And Hose Routing
- Specifications
- Setting Data

2007 SERVICE MANUAL
2004 SERVICE MANUAL