Suzuki Ozark LT-F250 (2002-2009) - Repair, Service Manual, Wiring Diagrams and Owners Manual

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SUZUKI OZARK LT-F250 (2002-2009) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS - OWNERS

- English Service Manual / Repair Manual, Owners Manual and Wiring Diagrams, for ATV Suzuki Ozark LT-F250 (2002-2009).

 
CONTENTS:

- SUZUKI OZARK LT-F250 2002-2009 SERVICE MANUAL  
- SUZUKI OZARK LT-F250 2009 OWNERS MANUAL


INDEX:

Foreword
How To Use This Manual
- To Locate What You Are Looking For
- Component Parts And Work To Be Done
- Symbol
01 General Information
- Warning/Caution/Note
- General Precautions
- Suzuki Lt-F250k2 (2002-Model)
- Serial Number Location
- Fuel And Oil Recommendation
- Fuel
- Engine Oil
- Rear Drive Gear Oil
- Brake Fluid
- Break-Ln Procedures
- Information Labels
- Specifications
- Country And Area Codes
02 Periodic Maintenance
- Periodic Maintenance Schedule
- Periodic Maintenance Chart
- Maintenance And Tune-Up Procedures
- Air Cleaner
- Exhaust Pipe Nuts And Muffler Bolts
- Valve Clearance
- Spark Plug
- Fuel Hose
- Throttle Cable Play
- Engine Idle Speed
- Engine Oil And Oil Filter
- Final Bevel Gear Oil
- Spark Arrester
- Clutch
- Brakes
- Brake Fluid
- Brake Hose
- Tires
- Steering
- Suspensions
- Chassis Bolts And Nuts
- General Lubrication
- Compression Pressure Check
- Compression Test Procedure
- Oil Pressure Check
- Oil Pressure Test Procedure
- Initial Engagement And Clutch Lock-Up Inspection
- Initial Engagement Inspection
- Clutch Lock-Up Inspection
03 Engine
- Engine Components Removable With Engine In Place
- Engine Left Side
- Engine Right Side
- Engine Center
- Engine Removal And Installation
- Engine Removal
- Engine Installation
- Engine Disassembly
- Engine Top Side
- Engine Bottom Side
- Engine Components Inspection And Servicing
- Cylinder Head Cover
- Cylinder Head
- Camshaft
- Cam Chain Tension Adjuster
- Cylinder
- Piston
- Conrod/Crankshaft
- Clutch
- Transmission
- Gearshift Fork
- Generator Cover
- Clutch Cover
- Crankcase
- Crankshaft
- Recoil Starter
- Drive Train
- Secondary Gear Shims Adjustment
- Reassembly Information
- Engine Reassembly
- Engine Bottom Side
- Engine Top Side
04 Drive Train
- Rear Driving System
- Rear Drive Removal
- Rear Drive Disassembly
- Rear Drive Inspection
- Rear Drive Reassembly
- Rear Drive Installation
- Shim Adjustment
- Reassembly Information
05 Fuel System
- Fuel Tank
- Construction
- Fuel Line Inspection
- Remounting
- Fuel Valve
- Removal And Inspection
- Fuel Strainer
- Remounting
- Carburetor
- Construction
- Specifications
- I.D. No. Location
- Removal
- Disassembly
- Cleaning
- Inspection
- Reassembly
- Remounting
06 Lubrication System
- Lubrication System
- Engine Lubrication Circuit
- Engine Lubrication Flow Chart
- Oil Pressure
- Oil Filter
- Oil Strainer
- Oil Pump
07 Chassis
- Exterior Parts
- Construction
- Removal
- Remounting
- Front And Rear Wheels
- Construction
- Removal
- Inspection And Disassembly
- Remounting And Remounting
- Tires
- Tire Replacement
- Front Brake
- Construction
- Brake Pad Replacement
- Brake Fluid Replacement
- Brake Caliper Removal And Disassembly
- Brake Caliper Inspection
- Brake Caliper Reassembly And Remounting
- Brake Disc Removal And Disassembly
- Brake Disc Inspection
- Brake Disc Reassembly And Remounting
- Master Cylinder Removal And Disassembly
- Master Cylinder Inspection
- Master Cylinder Reassembly And Remounting
- Front Suspension
- Construction
- Removal And Disassembly
- Inspection
- Reassembly And Remounting
- Steering
- Construction
- Removal
- Inspection And Disassembly
- Reassembly And Remounting
- Toe-In Adjustment
- Front Wheel, Front Brake, Front Suspension And Steering Reassembling Information
- Rear Brake
- Construction
- Removal And Disassembly
- Inspection
- Reassembly And Remounting
- Rear Suspension
- Construction
- Removal
- Inspection And Disassembly
- Reassembly And Remounting
- Rear Axle
- Construction
- Removal
- Inspection
- Reassembly And Remounting
- Rear Wheel, Rear Brake, Rear Suspension, Rear Swingarm And Rear Axle Shaft Reassembling Information
- Reverse Lock Release Cable
- Removal And Installation
08 Electrical System
- Cautions In Servicing
- Connectors
- Couplers
- Clamps
- Fuses
- Semi-Conductor Equipped Parts
- Battery
- Connecting The Battery
- Wiring Procedure
- Using The Multi Circuit Tester
- Location Of Electrical Components
- Charging System
- Troubleshooting
- Inspection
- Starter System
- Troubleshooting
- Starter Motor Removal And Disassembly
- Starter Motor Inspection
- Starter Motor Reassembly And Remounting
- Starter Relay Inspection
- Neutral Relay Inspection
- Parking Brake Switch
- Ignition System
- Troubleshooting
- Inspection
- Lamps
- Headlight
- Brake Light/Taillight
- Indicator Light
- Inspection
- Indicator Light Position
- Diode
- Switches
- Battery
- Specifications
- Initial Charging
- Servicing
- Recharging Operation
09 Servicing Information
- Troubleshooting
- Engine
- Drive Train
- Carburetor
- Chassis
- Brakes
- Electrical
- Battery
- Wiring Diagram
- Wiring Harness, Cable, And Hose Routing
- Wiring Harness Routing
- Cable Routing
- Fuel Hose Routing
- Carburetor Hose Routing
- Front Brake Hose Routing
- Rear Brake Breather Hose Routing
- Special Tools
- Tightening Torque
- Engine
- Drive Train
- Chassis
- Tightening Torque Chart
- Service Data
10 Lt-F250k3 (’03-Model)
- Specifications
- Service Data
- Tightening Torque
- Chassis
- Clutch
11 Lt-F250k4 (’04-Model)
- Specifications
- Service Data
- Tightening Torque
- Drive Train
- Chassis
- Engine
- Clutch Sleeve Hub Nut Tightening Torque
- Reassembly
- Drive Train
- Universal Joint
- Gearshift Linkage
12 Lt-F250k5 (’05-Model)
- Specifications
- Service Data
- Tightening Torque
- Front Brake Caliper Mounting Bolt
- Wiring Diagram
13 Lt-F250k6 (’06-Model)
- E-17, 24, 28, 33
- Specifications
- Service Data
- E-04
- Specifications
- Service Data
- Speedometer/Odometer Gear
- Exterior Parts
- Steering
- Lamps
- Switches
- Cable Routing
- Regulator/Rectifier Installation
- Wiring Diagram
14 Lt-F250k7 ('07-Model)
- Specifications
- Information Label Installation (For E-33)
- Front Brake Hose Routing
15 Lt-F250k8 ('08-Model)
- Information Labels
- Camshaft Drive Chain
16 Lt-F250k9 ('09 Model)
- Specifications
- Service Data
- Fuel
- Carburetor
- Information Labels