Ssangyong Actyon (2006-2012) - Repair, Service Manual, Wiring Diagrams and Owners Manual

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SSANGYONG ACTYON (2006-2012) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING - OWNER´S

- English Service Manual, Wiring Diagram and Owners Manual to vehicles Ssangyong Actyon.

 
CONTENTS:

SERVICE MANUAL

GENERAL
- GENERAL INFORMATION
- 1. Dimensions
- 2. Specifications
- 3. Vehicle Identification
- 4. Maintenance Interval
- 5. Recommended Fluids And Lubricants
- 6. Jack-Up Points
- 7. Pin Arrangement Of Diagnostic Connector
- 8. Electric Components And Layout
- 9. Standard Bolts Specifications
GLOSSARY
- OVERVIEW AND OPERATING PROCESS
- 1. Glossary
ENGINE GENERAL
- GENERAL INFORMATION
- 1. Engine Layout
- 2. Major Components
- 3. Engine Compartment Layout
- 4. Caution When Servicing The Engine
- 5. Standard Bolts Specifications
- 6. Tightening Torque
- 7. Coding And Initialization
- SPECIAL SERVICE TOOLS
- 1. Special Service Tools
- 2. Normal Equipments
ENGINE ASSEMBLY
- GENERAL INFORMATION
- 1. Specification
- 2. Tightening Torque
- 3. Check And Inspection
- 4. Guidelines On Engine Service
- OVERVIEW AND OPERATING PROCESS
- 1. Belt Layout
- 2. Vacuum Pump
- 3. Engine Mounting
- 4. Intake/Exhaust Manifold
- 5. Cylinder Head Cover And Oil Separator
- 6. Cylinder Head
- 7. Chain And Gear Drive System
- 8. Oil Pan
- 9. Dual Mass Flywheel (Dmf) & Drive Plate
- 10. Piston/Crankshaft/Cylinder Block
- CONFIGURATION
- 1115-00 Engine Assembly (D20dtr)
- 1120-01 Short Block (D20dtr)
- 1127-00 Cylinder Block (D20dtr)
- 1130-00 Crankshaft And Flywheel
- 1214-00 Cylinder Head And Gasket Kit(D20dtr)
- 1225-00 Cylinder Head Cover And Camshaft(D20dtr)
- 1315-00 Chain Drive (D20dtr)
- 1336-00timing Case (D20dtr)
- 1350-01 Belt
- 1610-00 Vacuum Pump (D20dtr)
- 1990-00 Engine Mounting
- REMOVAL AND INSTALLATION
- 1336-00 Belt

- 1610-01 Vacuum Pump Assembly
- 1130-12 Isolation Damper Assembly
- 1990-00 Engine Mounting Insulator
- 1225-01 Cylinder Head Cover
- 1214-01 Cylinder Head Assembly
- 1130-13 Dual Mass Flywheel (Dmf) Assembly
- 1115-01 Engine Assembly
- 1127-01 Engine Overhaul
FUEL SYSTEM
- GENERAL INFORMATION
- 1. Specification
- 2. Maintenance And Inspection
- 3. Cautions For Di Engine
- OVERVIEW AND OPERATING PROCESS
- 1. Overview
- 2. System Layout And Operation
- CONFIGURATION
- 2210-01 Fuel Tank Assembly
- 2210-06 Fuel Sender Assembly
- 1882-15 Fuel Pipe Assembly
- 1882-23 Fuel Rail Assembly (Common Rail)
- 1882-01 High Pressure Pump Assembly
- 2231-01 Fuel Filter Assembly
- REMOVAL AND INSTALLATION
- 2210-01 Fuel Tank Assembly
- 2210-06 Fuel Sender Assembly
- 1882-01 High Pressure Pump Assembly
- 1882-23 Fuel Rail Assembly
- 2231-01 Fuel Filter Assembly
- 2231-13 Fuel Filter Element
INTAKE SYSTEM
- GENERAL INFORMATION
- 1. Specification
- 2. Inspection
- OVERVIEW AND OPERATING PROCESS
- 1. Overview
- 2. Component
- 3. Input/Output Of Intake System
- 4. Operating Process
- CONFIGURATION AND FUNCTION
- 2313-01 Configuration And Function
- 2330-01 Intercooler
- 1719-40 Intake Manifold
- REMOVAL AND INSTALLATION
- 2313-04 Air Cleaner Element
- 2330-01 Intercooler
- 1719-01 Intake Manifold Assembly
ENGINE EXHAUST SYSTEM
- GENERAL INFORMATION
- 1. Troubleshooting
- 2. Cautions
- OVERVIEW AND OPERATING PROCESS
- 1. Overview
- 2. Layout
- 3. Operating Process
- CONFIGURATION AND FUNCTION
- 1729-01 Exhaust Manifold Assembly
- 2412-00 Exhaust Pipe Assembly
- REMOVAL AND INSTALLATION
- 1729-01 Exhaust Manifold

- 2412-01 Exhaust Front Pipe Assembly
- 2412-03 Muffler Assembly
- 2412-10 Exhaust Tail Pipe Assembly
TURBOCHARGER
- GENERAL INFORMATION
- 1. Specification
- 2. Inspection
- 3. Troubleshooting
- OVERVIEW AND OPERATING PROCESS
- 1. System Description Of E-Vgt (Electric-Variable Geometry Turbine)
- 2. Components
- 3. Input/Output Devices
- 4. Operating Principles
- CONFIGURATION AND FUNCTION
- 1914-01 Turbocharger Assembly
- REMOVAL AND INSTALLATION
- 1914-01 Turbocharger Assembly
LUBRICATION SYSTEM
- GENERAL INFORMATION
- 1. Specification
- 2. Maintenance
- OVERVIEW AND OPERATING PROCESS
- 1. System Description
- 2. Functions Of Lubrication
- CONFIGURATION AND FUNCTION
- 9210-01 Engine Oil
- 1543-01 Oil Filter Module
- 1543-13 Oil Cooler Assembly
- 1543-09 Engine Oil Filter Element
- 1533-30 Oil Pressure Switch
- 1533-01 Oil Pump Assembly
- 1533-08 Oil Pan Assembly
- 1127-22 Oil Injection Nozzle
- REMOVAL AND INSTALLATION
- 1543-09 Engine Oil Filter Element And Engine Oil Change
- 1543-01 Oil Filter And Cooler Module
- 1543-13 Oil Cooler Assembly
- 1533-30 Oil Pressure Switch
- 1533-08 Oil Pan Assembly
COOLING SYSTEM
- GENERAL INFORMATION
- 1. Specification
- 2. Inspection
- 3. Cautions
- OVERVIEW AND OPERATING PROCESS
- 1. System Description
- CONFIGURATION AND FUNCTION
- 2112-01 Radiator Assembly
- 2112-02 Pwm Electric Fan
- 1520-11 Thermostat Assembly
- 1520-01 Water Pump Assembly
- 2130-07 Reservoir Assembly
- 9210-05 Replenishment
- 9210-05 Air Bleeding
- REMOVAL AND INSTALLATION
- 2112-01 Radiator Assembly
- 2112-02 Pwm Electric Fan
- 1520-11 Thermostat Assembly
- 1520-01 Water Pump Assembly
- 1520-21 Coolant Outlet Port
CHARGING SYSTEM
- GENERAL INFORMATION
- 1. Specification
- 2. Inspection
- OVERVIEW AND OPERATING PROCESS
- 1. System Description
- 2. Operating Process
- 3. Circuit Diagram
- CONFIGURATION AND FUNCTION
- 1451-01 Alternator Assembly
- 2610-01 Battery
- REMOVAL AND INSTALLATION
- 1543-09 Alternator Assembly And Pulley
- 2610-01 Battery
- 2610-05 Battery Positive Cable Assembly
D20DTR PRE-HEATING
- GENERAL INFORMATION
- 1. Specification
- OVERVIEW AND OPERATING PROCESS
- 1. Overview
- 2. System Operation
- CONFIGURATION AND FUNCTION
- 1413-01 Glow Plug
- 1413-18 Glow Plug Control Unit
- REMOVAL AND INSTALLATION
- 1413-01 Glow Plug
- 1413-18 Glow Plug Control Unit
STARTING SYSTEM
- GENERAL INFORMATION
- 1. Specification
- 2. Troubleshooting
- OVERVIEW AND OPERATING PROCESS
- 1. System Description
- 2. Operating Process
- CONFIGURATION AND FUNCTION
- 1461-01 Start Motor
- REMOVAL AND INSTALLATION
- 1461-01 Start Motor
CRUISE CONTROL SYSTEM
- OVERVIEW AND OPERATION PROCESS
- 1. Cruise Control Switch
- 2. How To Operate Cruise Control Switch
- REMOVAL AND INSTALLATION
- 8510-23 Cruise Control Switch
E-EGR SYSTEM
- GENERAL INFORMATION
- 1. Specification
- OVERVIEW AND OPERATING PROCESS
- 1. System Description
- 2. Operating Process
- CONFIGURATION AND FUNCTION
- 1793-12 E-Egr Cooler Assembly And Bypass Valve
- REMOVAL AND INSTALLATION
- 1793-12 E-Egr Cooler Assembly
CDPF SYSTEM
- GENERAL INFORMATION
- 1. Specification
- 2. Cautions
- OVERVIEW AND OPERATING PROCESS
- 1. Overview
- 2. Component
- 3. Input/Output Devices
- 4. Post-Injection And Air Mass Control
- 5. Operating Process
- 6. Electric Circuit Diagram
- CONFIGURATION AND FUNCTION
- 2412-00 Cdpf
- REMOVAL ANC INSTALLATION
- 2412-02 Cdpf Assembly
ENGINE CONTROL
- GENERAL INFORMATION
- 1. Engine Data List
- OVERVIEW AND OPERATINF PROCESS
- 1. Major Components
- 2. System Operation
- CONFIGURATION AND FUNCTION
- 1491-01 Ecu
- 1882-09 Injector (C3i)
- 2330-08 Hfm (Hot Film Air Mass Sensor)
- 1432-01 T-Map (Temperature-Manifold Air Pressure) Sensor
- 1432-07 Coolant Temperature Sensor
- 1882-23 Fuel Rail Pressure Sensor
- 1882-01 Fuel Temperature Sensor
- 2231-01 Water Sensor In Fuel Filter
- 1432-08 Wide Band Oxygen Sensor
- 1432-04 Differential Pressure Sensor
- 1432-17 Egt (Exhaust Gas Temperature) Sensor
- 1793-01 E-Egr (Electric-Exhaust Gas Recirculation) Valve
- 1719-16 Electronic Throttle Body
- 1432-14 Egr Bypass Solenoid Valve
- 1719-02 Variable Swirl Actuator
- 1914-01 E-Vgt Control Actuator
- 1432-03 Camshaft Position Sensor
- 1127-35 Crankshaft Position Sensor
- 2010-01 Accelerator Pedal Position Sensor
- 1882-21 Inlet Metering Valve (Imv)
- 1432-05 Knock Sensor
- REMOVAL AND INSTALLATION
- 1491-01 Ecu (D20dtr)
- 1882-09 Injector
- 2330-08 Hfm (Hot Film Air-Mass) Sensor
- 1432-01 T-Map (Temperature-Manifold Air Pressure) Sensor
- 1432-07 Coolant Temperature Sensor
- 1432-08 Wide Band Oxygen Sensor
- 1432-04 Differential Pressure Sensor
- 1432-17 Egt (Exhaust Gas Temperature) Sensor
- 1793-01 E-Egr (Electric-Exhaust Gas Recirculation) Valve Assembly
- 1719-16 Electric Throttle Body
- 1432-14 E-Egr Bypass Solenoid Valve
- 1729-02 Variable Swirl Actuator
- 1432-03 Camshaft Position Sensor
- 1127-35 Crankshaft Position Sensor
- 2010-01 Accelerator Pedal Position Module
- 1882-01 Imv (Inlet Metering Valve)
- 1432-05 Knock Sensor
ENGINE ASSEMBLY
- GENERAL
- 1. Description And Operation
- 2. G23d Engine Assembly
- 3. G23d Engine Structure
- 4. Diagnostic Information And Procedure
- 5. General Diagnosis
- 6. Specifications
- CONFIGURATION AND FUNCTIONS
- 1113-01 Crankcase Ventilation System
- 1532-00 Oil Circulation
- REMOVAL AND INSTALLATION
- 1113-01 Engine Assembly
- 1452-01 Alternator
- 1113-01 Engine Mount
- 1130-07 Poly V-Belt
- 1130-07 Poly V-Belt Inspection
- 1332-18 Tensioning Device
- 1332-18 Tensioning Device Shock Absorber
- 1221-01 Cylinder Head Cover
- 1221-02 Cylinder Head Front Cover
- 1221-02 Cylinder Head
- 1332-01 Timing Gear Case Cover
- 1124-17 Crankshaft Sealing Rear Cover
- 1130-07 Belt Pulley And Vibration Damper
- 1131-02 Crankshaft Front Radial Seal
- 1124-16 Crankshaft Rear Radial Seal
- 1130-01 Crankshaft
- 1130-11 Arrangement Of The Thrust Bearing And The Main Bearing
- 1130-09 Flywheel/ Drive Plate
- 1311-31 Camshaft Adjuster
- 1221-21 Camshaft
- 1221-21 Inspection And Adjustment Of Camshaft Timing Position
- 1211-32 Valve Spring
- 1211-30 Valve Stem Seal
- 1532-19 Chain Tensioner
- 1311-01 Timing Chain
- 1311-04 Tensioning Rail
- 1311-09 Cylinder Head Guide Rail
- 1311-05 Crankcase Guide Rail
- 1130-04 Crankshaft Sprocket
- 1130-20 Piston
- 1130-13 Connecting Rod
- 1130-21 Piston Ring
- 1532-24 Oil Pan
- 1532-00 Engine Oil And Oil Filter Element
- 1532-00 Oil Pump
- 1532-00 Oil Pressure Relief Valv
- 1532-00 Oil Non-Return Valve
- 1532-00 Oil Dipstick Guide Tube
- 1311-31 Repair Of Core Plugs In Crankcase
- 1124-01 Cylinder Bore
- 1311-31 Crankcase Mating Surface
- 1211-02 Cylinder Head Mating Surface
ENGINE FUEL SYSTEM
- GENERAL
- 1. Fuel System Specification
- OVERVIEW AND OPERATIONPROCESS
- 1. Fuel System
- CONFIGURATION AND FUNCTIONS
- 2211-06 Fuel Pump
- 2241-20 Fuel Injector
- 1623-06 Purge Control Valve
- 2241-01 Fuel Rail
- 2241-08 Fuel Pressure Regulator
- REMOVAL AND INSTALLION
- 2241-08 Discharging The Pressure In Fuel System
- 2210-06fuel Pump Assembly
- 2221-01 Fuel Filter
- 2210-01 Fuel Tank Assembly
- 2241-08 Fuel Pressure Regulator
- 2241-20 Fuel Rail And Injectors
- 1623-06 Purge Control Valve
- 2221-09 Canister
ENGINE INTAKE SYSTEM
- GENERAL
- 1. Specifications
- CONFIGURATION AND FUNCTIONS
- 2312-01 Air Cleaner And Intake Air Duct
- REMOVAL AND INSTALLATION
- 2312-01 Air Cleaner And Intake Air Duct
- 1713-03 Intake Manifold
ENGINE EXHAUST SYSTEM
- GENERAL
- 1. Specification
- OVERVIEW AND OPERATION PROCESS
- 1. Description And Operation
- REMOVAL AND INSTALLATION
- 2420-01 Exhaust Line
LUBRICATION SYSTEM
- OVERVIEW AND OPERATION PROCESS
- 1. Oil Circulation
- CONFIGURATION AND FUNCTIONS
- 1531-24 Oil Pan
- REMOVAL AND INSTALLION
- 1541-03 Engine Oil And Oil Filter Element
- 1531-01 Oil Pump
- 1531-07 Oil Pressure Relief Valve
- 1311-00 Oil Non-Return Valve
- 1531-31 Oil Dipstick Guide Tube
ENGINE COOLING SYSTEM
- GENERAL
- 1. General Specifications
- 2. Fastener Tightening Specifications
- OVERVIEW AND OPERATION PROCESS
- 1. Component Locator
- 2. Description And Operation
- 3. Pwm (Pulse Width Modulation) Electric Fan Operation
- REMOVAL AND INSTALLATION
- 2110-01 Dtc For Pwm Electric Fan
- 2110-01 Diagnostic Information And Procedure
- 2110-01 Repair Instructions On-Vehicle Service
- 1522-18 Water Pump
- 1522-10 Thermostat And Thermostat Housing Assembly
- 2110-00 Pwm Controller Unit
- 2110-07 Pwm Electric Fan And Shroud Assembly
ENGINE ELECTRIC DEVICES
- GENERAL
- 1. Diagnostic Information And Procedure
- OVERVIEW AND OPERATION PROCESS
- 1. Description And Operation

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