Ssangyong Actyon (2013-2014) - Repair, Service Manual and Electrical Wiring Diagrams

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SSANGYONG ACTYON (2013-2014) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS - OWNERS

- English Service Manual, Owners Manual and Wiring Diagrams, for cars Ssangyong Actyon (2013-2014).


CONTENTS:

SERVICE MANUAL

GENERAL
- GENERAL INFORMATION
- 1. Dimensions
- 2. Specifications
- 3. Vehicle Identification
- 4. Maintenance Interval
- 5. Recommended Fluids And Lubricants
- 6. Jack-Up Points
- 7. Pin Arrangement Of Diagnostic Connector
- 8. Electric Components And Layout
- 9. Standard Bolts Specifications
GLOSSARY
- OVERVIEW AND OPERATING PROCESS
- 1. Glossary
ENGINE GENERAL
- GENERAL INFORMATION
- 1. Engine Layout
- 2. Major Components
- 3. Engine Compartment Layout
- 4. Caution When Servicing The Engine
- 5. Standard Bolts Specifications
- 6. Tightening Torque
- 7. Coding And Initialization
- SPECIAL SERVICE TOOLS
- 1. Special Service Tools
- 2. Normal Equipments
ENGINE ASSEMBLY
- GENERAL INFORMATION
- 1. Specification
- 2. Tightening Torque
- 3. Check And Inspection
- 4. Guidelines On Engine Service
- OVERVIEW AND OPERATING PROCESS
- 1. Belt Layout
- 2. Vacuum Pump
- 3. Engine Mounting
- 4. Intake/Exhaust Manifold
- 5. Cylinder Head Cover And Oil Separator
- 6. Cylinder Head
- 7. Chain And Gear Drive System
- 8. Oil Pan
- 9. Dual Mass Flywheel (Dmf) & Drive Plate
- 10. Piston/Crankshaft/Cylinder Block
- CONFIGURATION
- 1115-00 Engine Assembly (D20dtr)
- 1120-01 Short Block (D20dtr)
- 1127-00 Cylinder Block (D20dtr)
- 1130-00 Crankshaft And Flywheel
- 1214-00 Cylinder Head And Gasket Kit(D20dtr)
- 1225-00 Cylinder Head Cover And Camshaft(D20dtr)
- 1315-00 Chain Drive (D20dtr)
- 1336-00timing Case (D20dtr)
- 1350-01 Belt
- 1610-00 Vacuum Pump (D20dtr)
- 1990-00 Engine Mounting
- REMOVAL AND INSTALLATION
- 1336-00 Belt
- 1610-01 Vacuum Pump Assembly
- 1130-12 Isolation Damper Assembly
- 1990-00 Engine Mounting Insulator
- 1225-01 Cylinder Head Cover
- 1214-01 Cylinder Head Assembly
- 1130-13 Dual Mass Flywheel (Dmf) Assembly
- 1115-01 Engine Assembly
- 1127-01 Engine Overhaul
FUEL SYSTEM
- GENERAL INFORMATION
- 1. Specification
- 2. Maintenance And Inspection
- 3. Cautions For Di Engine
- OVERVIEW AND OPERATING PROCESS
- 1. Overview
- 2. System Layout And Operation
- CONFIGURATION
- 2210-01 Fuel Tank Assembly
- 2210-06 Fuel Sender Assembly
- 1882-15 Fuel Pipe Assembly
- 1882-23 Fuel Rail Assembly (Common Rail)
- 1882-01 High Pressure Pump Assembly
- 2231-01 Fuel Filter Assembly
- REMOVAL AND INSTALLATION
- 2210-01 Fuel Tank Assembly
- 2210-06 Fuel Sender Assembly
- 1882-01 High Pressure Pump Assembly
- 1882-23 Fuel Rail Assembly
- 2231-01 Fuel Filter Assembly
- 2231-13 Fuel Filter Element
INTAKE SYSTEM
- GENERAL INFORMATION
- 1. Specification
- 2. Inspection
- OVERVIEW AND OPERATING PROCESS
- 1. Overview
- 2. Component
- 3. Input/Output Of Intake System
- 4. Operating Process
- CONFIGURATION AND FUNCTION
- 2313-01 Configuration And Function
- 2330-01 Intercooler
- 1719-40 Intake Manifold
- REMOVAL AND INSTALLATION
- 2313-04 Air Cleaner Element
- 2330-01 Intercooler
- 1719-01 Intake Manifold Assembly
ENGINE EXHAUST SYSTEM
- GENERAL INFORMATION
- 1. Troubleshooting
- 2. Cautions
- OVERVIEW AND OPERATING PROCESS
- 1. Overview
- 2. Layout
- 3. Operating Process
- CONFIGURATION AND FUNCTION
- 1729-01 Exhaust Manifold Assembly
- 2412-00 Exhaust Pipe Assembly
- REMOVAL AND INSTALLATION
- 1729-01 Exhaust Manifold

- 2412-01 Exhaust Front Pipe Assembly
- 2412-03 Muffler Assembly
- 2412-10 Exhaust Tail Pipe Assembly
TURBOCHARGER
- GENERAL INFORMATION
- 1. Specification
- 2. Inspection
- 3. Troubleshooting
- OVERVIEW AND OPERATING PROCESS
- 1. System Description Of E-Vgt (Electric-Variable Geometry Turbine)
- 2. Components
- 3. Input/Output Devices
- 4. Operating Principles
- CONFIGURATION AND FUNCTION
- 1914-01 Turbocharger Assembly
- REMOVAL AND INSTALLATION
- 1914-01 Turbocharger Assembly
LUBRICATION SYSTEM
- GENERAL INFORMATION
- 1. Specification
- 2. Maintenance
- OVERVIEW AND OPERATING PROCESS
- 1. System Description
- 2. Functions Of Lubrication
- CONFIGURATION AND FUNCTION
- 9210-01 Engine Oil
- 1543-01 Oil Filter Module
- 1543-13 Oil Cooler Assembly
- 1543-09 Engine Oil Filter Element
- 1533-30 Oil Pressure Switch
- 1533-01 Oil Pump Assembly
- 1533-08 Oil Pan Assembly
- 1127-22 Oil Injection Nozzle
- REMOVAL AND INSTALLATION
- 1543-09 Engine Oil Filter Element And Engine Oil Change
- 1543-01 Oil Filter And Cooler Module
- 1543-13 Oil Cooler Assembly
- 1533-30 Oil Pressure Switch
- 1533-08 Oil Pan Assembly
COOLING SYSTEM
- GENERAL INFORMATION
- 1. Specification
- 2. Inspection
- 3. Cautions
- OVERVIEW AND OPERATING PROCESS
- 1. System Description
- CONFIGURATION AND FUNCTION
- 2112-01 Radiator Assembly
- 2112-02 Pwm Electric Fan
- 1520-11 Thermostat Assembly
- 1520-01 Water Pump Assembly
- 2130-07 Reservoir Assembly
- 9210-05 Replenishment
- 9210-05 Air Bleeding
- REMOVAL AND INSTALLATION
- 2112-01 Radiator Assembly
- 2112-02 Pwm Electric Fan
- 1520-11 Thermostat Assembly
- 1520-01 Water Pump Assembly
- 1520-21 Coolant Outlet Port
CHARGING SYSTEM
- GENERAL INFORMATION
- 1. Specification
- 2. Inspection
- OVERVIEW AND OPERATING PROCESS
- 1. System Description
- 2. Operating Process
- 3. Circuit Diagram
- CONFIGURATION AND FUNCTION
- 1451-01 Alternator Assembly
- 2610-01 Battery
- REMOVAL AND INSTALLATION
- 1543-09 Alternator Assembly And Pulley
- 2610-01 Battery
- 2610-05 Battery Positive Cable Assembly
D20DTR PRE-HEATING
- GENERAL INFORMATION
- 1. Specification
- OVERVIEW AND OPERATING PROCESS
- 1. Overview
- 2. System Operation
- CONFIGURATION AND FUNCTION
- 1413-01 Glow Plug
- 1413-18 Glow Plug Control Unit
- REMOVAL AND INSTALLATION
- 1413-01 Glow Plug
- 1413-18 Glow Plug Control Unit
STARTING SYSTEM
- GENERAL INFORMATION
- 1. Specification
- 2. Troubleshooting
- OVERVIEW AND OPERATING PROCESS
- 1. System Description
- 2. Operating Process
- CONFIGURATION AND FUNCTION
- 1461-01 Start Motor
- REMOVAL AND INSTALLATION
- 1461-01 Start Motor
CRUISE CONTROL SYSTEM
- OVERVIEW AND OPERATION PROCESS
- 1. Cruise Control Switch
- 2. How To Operate Cruise Control Switch
- REMOVAL AND INSTALLATION
- 8510-23 Cruise Control Switch
E-EGR SYSTEM
- GENERAL INFORMATION
- 1. Specification
- OVERVIEW AND OPERATING PROCESS
- 1. System Description
- 2. Operating Process
- CONFIGURATION AND FUNCTION
- 1793-12 E-Egr Cooler Assembly And Bypass Valve
- REMOVAL AND INSTALLATION
- 1793-12 E-Egr Cooler Assembly
CDPF SYSTEM
- GENERAL INFORMATION
- 1. Specification
- 2. Cautions
- OVERVIEW AND OPERATING PROCESS
- 1. Overview
- 2. Component
- 3. Input/Output Devices
- 4. Post-Injection And Air Mass Control
- 5. Operating Process
- 6. Electric Circuit Diagram
- CONFIGURATION AND FUNCTION
- 2412-00 Cdpf
- REMOVAL ANC INSTALLATION
- 2412-02 Cdpf Assembly
ENGINE CONTROL
- GENERAL INFORMATION
- 1. Engine Data List
- OVERVIEW AND OPERATINF PROCESS
- 1. Major Components
- 2. System Operation
- CONFIGURATION AND FUNCTION
- 1491-01 Ecu
- 1882-09 Injector (C3i)
- 2330-08 Hfm (Hot Film Air Mass Sensor)
- 1432-01 T-Map (Temperature-Manifold Air Pressure) Sensor
- 1432-07 Coolant Temperature Sensor
- 1882-23 Fuel Rail Pressure Sensor
- 1882-01 Fuel Temperature Sensor
- 2231-01 Water Sensor In Fuel Filter
- 1432-08 Wide Band Oxygen Sensor
- 1432-04 Differential Pressure Sensor
- 1432-17 Egt (Exhaust Gas Temperature) Sensor
- 1793-01 E-Egr (Electric-Exhaust Gas Recirculation) Valve
- 1719-16 Electronic Throttle Body
- 1432-14 Egr Bypass Solenoid Valve
- 1719-02 Variable Swirl Actuator
- 1914-01 E-Vgt Control Actuator
- 1432-03 Camshaft Position Sensor
- 1127-35 Crankshaft Position Sensor
- 2010-01 Accelerator Pedal Position Sensor
- 1882-21 Inlet Metering Valve (Imv)
- 1432-05 Knock Sensor
- REMOVAL AND INSTALLATION
- 1491-01 Ecu (D20dtr)
- 1882-09 Injector
- 2330-08 Hfm (Hot Film Air-Mass) Sensor
- 1432-01 T-Map (Temperature-Manifold Air Pressure) Sensor
- 1432-07 Coolant Temperature Sensor
- 1432-08 Wide Band Oxygen Sensor
- 1432-04 Differential Pressure Sensor
- 1432-17 Egt (Exhaust Gas Temperature) Sensor
- 1793-01 E-Egr (Electric-Exhaust Gas Recirculation) Valve Assembly
- 1719-16 Electric Throttle Body
- 1432-14 E-Egr Bypass Solenoid Valve
- 1729-02 Variable Swirl Actuator
- 1432-03 Camshaft Position Sensor
- 1127-35 Crankshaft Position Sensor
- 2010-01 Accelerator Pedal Position Module
- 1882-01 Imv (Inlet Metering Valve)
- 1432-05 Knock Sensor
ENGINE ASSEMBLY
- GENERAL
- 1. Description And Operation
- 2. G23d Engine Assembly
- 3. G23d Engine Structure
- 4. Diagnostic Information And Procedure
- 5. General Diagnosis
- 6. Specifications
- CONFIGURATION AND FUNCTIONS
- 1113-01 Crankcase Ventilation System
- 1532-00 Oil Circulation
- REMOVAL AND INSTALLATION
- 1113-01 Engine Assembly
- 1452-01 Alternator
- 1113-01 Engine Mount
- 1130-07 Poly V-Belt
- 1130-07 Poly V-Belt Inspection
- 1332-18 Tensioning Device
- 1332-18 Tensioning Device Shock Absorber
- 1221-01 Cylinder Head Cover
- 1221-02 Cylinder Head Front Cover
- 1221-02 Cylinder Head
- 1332-01 Timing Gear Case Cover
- 1124-17 Crankshaft Sealing Rear Cover
- 1130-07 Belt Pulley And Vibration Damper
- 1131-02 Crankshaft Front Radial Seal
- 1124-16 Crankshaft Rear Radial Seal
- 1130-01 Crankshaft
- 1130-11 Arrangement Of The Thrust Bearing And The Main Bearing
- 1130-09 Flywheel/ Drive Plate
- 1311-31 Camshaft Adjuster
- 1221-21 Camshaft
- 1221-21 Inspection And Adjustment Of Camshaft Timing Position
- 1211-32 Valve Spring
- 1211-30 Valve Stem Seal
- 1532-19 Chain Tensioner
- 1311-01 Timing Chain
- 1311-04 Tensioning Rail
- 1311-09 Cylinder Head Guide Rail
- 1311-05 Crankcase Guide Rail
- 1130-04 Crankshaft Sprocket
- 1130-20 Piston
- 1130-13 Connecting Rod
- 1130-21 Piston Ring
- 1532-24 Oil Pan
- 1532-00 Engine Oil And Oil Filter Element
- 1532-00 Oil Pump
- 1532-00 Oil Pressure Relief Valv
- 1532-00 Oil Non-Return Valve
- 1532-00 Oil Dipstick Guide Tube
- 1311-31 Repair Of Core Plugs In Crankcase
- 1124-01 Cylinder Bore
- 1311-31 Crankcase Mating Surface
- 1211-02 Cylinder Head Mating Surface
ENGINE FUEL SYSTEM
- GENERAL
- 1. Fuel System Specification
- OVERVIEW AND OPERATIONPROCESS
- 1. Fuel System
- CONFIGURATION AND FUNCTIONS
- 2211-06 Fuel Pump
- 2241-20 Fuel Injector
- 1623-06 Purge Control Valve
- 2241-01 Fuel Rail
- 2241-08 Fuel Pressure Regulator
- REMOVAL AND INSTALLION
- 2241-08 Discharging The Pressure In Fuel System
- 2210-06fuel Pump Assembly
- 2221-01 Fuel Filter
- 2210-01 Fuel Tank Assembly
- 2241-08 Fuel Pressure Regulator
- 2241-20 Fuel Rail And Injectors
- 1623-06 Purge Control Valve
- 2221-09 Canister
ENGINE INTAKE SYSTEM
- GENERAL
- 1. Specifications
- CONFIGURATION AND FUNCTIONS
- 2312-01 Air Cleaner And Intake Air Duct
- REMOVAL AND INSTALLATION
- 2312-01 Air Cleaner And Intake Air Duct
- 1713-03 Intake Manifold
ENGINE EXHAUST SYSTEM
- GENERAL
- 1. Specification
- OVERVIEW AND OPERATION PROCESS
- 1. Description And Operation
- REMOVAL AND INSTALLATION
- 2420-01 Exhaust Line
LUBRICATION SYSTEM
- OVERVIEW AND OPERATION PROCESS
- 1. Oil Circulation
- CONFIGURATION AND FUNCTIONS
- 1531-24 Oil Pan
- REMOVAL AND INSTALLION
- 1541-03 Engine Oil And Oil Filter Element
- 1531-01 Oil Pump
- 1531-07 Oil Pressure Relief Valve
- 1311-00 Oil Non-Return Valve
- 1531-31 Oil Dipstick Guide Tube
ENGINE COOLING SYSTEM
- GENERAL
- 1. General Specifications
- 2. Fastener Tightening Specifications
- OVERVIEW AND OPERATION PROCESS
- 1. Component Locator
- 2. Description And Operation
- 3. Pwm (Pulse Width Modulation) Electric Fan Operation
- REMOVAL AND INSTALLATION
- 2110-01 Dtc For Pwm Electric Fan
- 2110-01 Diagnostic Information And Procedure
- 2110-01 Repair Instructions On-Vehicle Service
- 1522-18 Water Pump
- 1522-10 Thermostat And Thermostat Housing Assembly
- 2110-00 Pwm Controller Unit
- 2110-07 Pwm Electric Fan And Shroud Assembly
ENGINE ELECTRIC DEVICES
- GENERAL
- 1. Diagnostic Information And Procedure
- OVERVIEW AND OPERATION PROCESS
- 1. Description And Operation
- REMOVAL AND INSTALLATION
- 1452-01 Generator Repair Instructions
- 1462-01 Starter Repair Instructions
- 2610-01 Battery Repair Instructions
- 1440-01 Spark Plug And Ignition Coil Repair Instructions
CRUISE CONTROL SYSTEM
- OVERVIEW AND OPERATION PROCESS
- 1. Cruise Control Switch
- 2. How To Operate Cruise Control Switch
- REMOVAL AND INSTALLATION
- 8510-23 Cruise Control Switch
ENGINE CONTROL SYSTEM
- GENERAL
- 1. Engine Data Display Table
- 2. Fastener Tightening Specifications
- CONFIGURATION AND FUNCTIONS
- 1490-01 Engine Control Module
- 1521-26 Engine Coolant Temperature Sensor
- 1311-25 Camshaft Actuator
- 2010-01 Accelerator Pedal Module
- 1712-06 Knock Sensor
- 1430-01 Crankshaft Position Sensor
- 1311-25 Camshaft Position Sensor
- 8510-23 Cruise Control Switch
- REMOVAL AND INSTALLATION
- 1490-01 Engine Control Module
- 1712-06 Knock Sensor
- 1430-01 Crankshaft Position Sensor
- 1311-25 Camshaft Position Sensor
- 1490-01 Strategy-Based Diagnostics
- 1491-01 System Diagnosis
ELECTRIC GENERAL
- GENERAL
- 1. Locations Of Interior Units And Sensors
- 2. Location And Compartment Of Interior Switches
- 3. Switches, Units And Sensors In Engine Compartment
- 4. Electric Components And Layout
- 5. Diagnostic Connector
FUSE AND RELAY
- GENERAL INFORMATION
- 1. Cautions When Working On Electrical Units
- 2. General Information
- OVERVIEW AND OPERATING PROCESS
- 1. Overview
- 2. Fuse & Relay Mounting Location
- CONFIGURATION AND FUNCTIONS
- 8410-02 Engine Room Fuse / Relay Box
- 8410-02 Engine Room Fuse / Relay Box Circuit
- 8410-04 Capacity And Name Of Interior Fuse And Relay
- 8410-04 I/P - Lh Fuse / Relay Box Circuit
- 8410-06 Interior Fuse And Relay Box On The Passenger Side
- 8410-06 I/P - Rh Fuse / Relay Box Circuit
- 8410-08 Operating Process Of Icm Box
- 8410-08 Icm Relay Box Circuit
- REMOVAL AND INSTALLATION
- 8410-08 Icm Box
STICS
- GENERAL
- 1. Overview
- 2. Specifications
- OVERVIEW AND OPERATION PROCESS
- 1. Overview
- 2. Functions And Specifications
- 3. Circuit Diagram
- REMOVAL AND INSTALLATION
- 8710-01 Rekes Key Coding
- 8710-01 Diagnosis Trouble Code And Help Tips
- 8710-01 Stics
IMMOBILIZER SYSTEM
- OVERVIEW AND OPERATION PROCESS
- 1. Overview
- 2. Basic Functions Of Immobilizer Key(Rekes Function)
- 3. Other Functions In System
- 4. Rekes Operation Logic
- 5. Circuit Diagram
- REMOVAL AND INSTALLATION
- 7010-06 Replacing Electric Head Of Key
- 7010-06 Rekes Key Coding
- 7010-06 Immobilizer Unit
CLUSTER
- GENERAL
- 1. Specifications
- OVERVIEW AND OPERATING PROCESS
- 1. Descriptions Of Indicator Display
- 2. Configuration
- 3. Warning Lights And Indicators
- 4. Self-Diagnosis Check
- 5. Buzzer Output Spec
- 6. Circuit Diagram
- REMOVAL AND INSTALLATION
- 8210-01 Cluster
LAMP
- GENERAL
- 1. Specifications
- CONFIGURATION AND FUNCTIONS
- 8310-01 Front Lamps
- 8320-01 Rear Lamps
- 8610-01 Interior Lamps
- REMOVAL AND INSTALLATION
- 8310-01 Headlamps
- 8310-10 Fog Lamp / Drl
- 8310-13 Side Repeater
- 8320-01 Rear Combination Lamp
- 8320-12 License Plate Lamp
- 8320-16 High Moounted Stop Lamp
- 8320-19 Rear Fog Lamp
- 8610-01 Interior Lamps
- 8310-01 How To Adjust Angle Of Headlamp And Fog Lamp
SWITCH
- GENERAL
- 1. Switch Arrangement
- CONFIGURATION AND FUNCTIONS
- 8510-31 Center Fascia & Bezel Switch Assembly
- 8510-52 Outside Rearview Mirror Switch Bezel Assembly
- 7770-20 Interior Lamp Switch
- 8510-05 Main Power Window Switch
- 8510-01 Audio Remote Control Switch On Steering Wheel
- 8510-21 Multifunction Switch1
- 8510-13 Tail Gate Open Switch
- 8610-08 Digital Clock
- 8610-06 Horn (Including Theft Deterrent Horn)
- REMOVAL AND INSTALLATION
- 8510-31 Hazard & Switch Assembly
- 8510-52 Outside Rearview Mirror Switch Bezel Assembly
- 8510-52 Outside Rearview Mirror Folding Unit
- 7770-20 Overhead Console Switch
- 8510-05 Main Power Window Switch
- 8510-01 Audio Remote Control Switch
- 8510-21 Multifunction Switch
- 8510-13 Tailgate Open Switch
- 7632-16 Cigarette Lighter
- 7610-54 Power Outlet
- 7610-54 Rear Power Outlet
- 8610-08 Digital Clock
- 8610-06 Horn (Including Theft Deterrent Horn)
WIPER & WASHER
- OVERVIEW AND OPERATION PROCESS
- 1. System Layout And Function
- 2. Configuration (Including Rain Sensor)
- 3. Wiper & Washer Related Function And Specification
- 4. Wiper And Washer System Related Circuit Diagram
- REMOVAL AND INSTALLATION
- 7810-01 How To Correct Angle Of Front Wiper Arm
- 7810-01 Front Wiper Assembly
- 7830-01 Rear Wiper Assembly
- 7820-01 Reservoir Tank
- 7820-22 Nozzle And Hose
RAIN SENSOR
- OVERVIEW AND OPERATION PROCESS
- 1. System Layout And Overview
- 2. Rain Sensing Operation
- 3. Rain Sensor Related Circuit
- 4. Functions And Specifications Of Rain Sensing Wiper
- 5. Operation Mode Of Rain Sensing Wiper System
- REMOVAL AND INSTALLATION
- 8610-09 Functions And Checks Of Rain Sensor
- 8610-09 Diagnosis Procedures
- 8610-09 Rain Sensor
PAS
- GENERAL
- 1. Component Specifications
- 2. Cautions On Parking Aid System
- OVERVIEW AND OPERATION PROCESS
- 1. System Overview
- 2. Alarm Interval
- 3. Troubleshooting Of Sensor
- 4. Circuit Diagram
- REMOVAL AND INSTALLATION
- 87902-03 Parking Aid Sensor
AUDIO SYSTEM
- OVERVIEW AND INSTALLATION
- 1. Audio System Overview
- CONFIGURATION AND FUNCTIONS
- 4610-00 Audio Control Switch On Steering Wheel
- 8610-26 Radio Antenna
- 8910-07 Usb/Aux Module
- REMOVAL AND INSTALLATION
- 4610-01 Audio Control Switch
- 8930-01 Audio Assembly
- 8610-22 Front Door Speaker And Rear Door Speaker
- 8620-22 Door Tweeter Speaker
- 8910-07 Usb/Aux Module
- 8610-26 Micro-Pole Antenna
MB 5 AUTO TRANSMISSION
- GENERAL INFORMATION
- 1. Specifications
- 2. Tightening Torque
- OVERVIEW AND OPERATION PROCESS
- 1. Overview
- 2. Power Flow
- 3. Circuit Diagram
- CONFIGURATION AND FUNCTION
- 3650-01 Mb 5-Speed Assembly
- 3660-01 Valve Body
- 3721-01 Tgs Lever
- 3110-01 Tcu (Transmission Control Unit)
- REMOVAL AND INSTALLATION
- 3650-01 Oil Check And Specification
- 3110-01 Tcu
- 3650-01 Transmission Assembly (Mb 5-Speed)
- 3721-01 Tgs Lever
- 3650-01 Disassembly And Reassembly (Dc 5-Speed A/T)
- 3650-01 Valve Body Assembly
- 3660-01 Valve Body Overhaul
- 3110-01 Dtc (Diagnosis Trouble Code) Of Mb5at
- 3721-01 Dtc For Selector Lever
DSI 6 A/T
- GENERAL
- 1. General Information
- 2. Features And Specifications
- 3. Tightening Torque
- 4. Shift Pattern Diagram
- OVERVIEW AND OPERATING PROCESS
- 1. Overview
- 2. Features
- 3. Mode Descriptions
- 4. Limp Home Mode
- 5. Electronic Control System
- 6. Power Flow
- CONFIGURATION AND FUNCTION
- 3722-01 Tgs Lever
- 3680-01 Dsi M78 6-Speed A/T Assembly
- 3683-01 Valve Body
- 3110-01 Tcu
- 3682-18 Inhibitor Switch
- REMOVAL AND INSTALLATION
- 9210-02 Fluid Level Inspection
- 3680-01 A/T Assembly
- 3683-01 Valve Body Assembly
- 3110-01 Tcu
- 3722-01 Tgs Lever
- 3682-18 Inhibitor Switch
- 3110-01 Trouble Diagnosis Code
- DIAGNOSIS AND TESTING
- 1. Wiring Diagram
- 2. Wire Harness Connector Chart
- 3. Unit Connector Description
- TROUBLE CODE DIAGNOSIS
- 1. Diagnostic Trouble Code List
- 2. System Diagnosis
MANUAL TRANSMISSION (5 M/T)
- GENERAL
- 1. Overview And Characteristics Of Manualtransmission
- 2. Specifications And Tightening Torque Ofmanual Transmission
- OVERVIEW AND OPERATION PROCESS
- 1. Manual Transmission System
- CONFIGURATION AND FUNCTIONS
- 3170-01 Manual Transmission Location
- 3170-01 Manual Transmission System Components

- 3170-01 Shifting Mechanism
- REMOVAL AND INSTALLATION
- 3170-01 Diagnostic Information And Procedure
- 3170-01 Oil Check/Change Of Manual Transmission
- 3170-01 Manual Transmission
- 3170-01 Manual Transmission Overhaul
- 3660-01 Transmission Adapter
- 3170-01 Shim Adjustment
MANUAL TRANSMISSION (6 M/T)
- GENERAL INFORMATION
- 1. Specification
- 2. Special Service Tools
- 3. Tightening Torque
- OVERVIEW AND OPERATING PROCESS
- 1. Overview
- 2. Power Flow
- 3. Shifting Mechanism
- CONFIGURATION AND FUNCTION
- 3170-01 Mounting Location
- 3170-01 Manual Transmission Assembly
- 3170-01 Gear Arrangement
- 3116-25 Neutral Switch
- 3116-29 Backup Lamp Switch
- REMOVAL AND INSTALLATION
- 3170-01 Troubleshooting
- 3170-01 Oil Check And Change
- 3170-01 Manual Transmission Assembly
- 3170-01 Overhaul Of Manual Transmission
TGS LEVER
- OVERVIEW AND OPERATION PROCESS
- 1. Introduction
- 2. Functions Of The Selector Lever
- 3. Mode Switch
- 4. Parking Lock System
- CONFIGURATION AND FUNCTIONS
- 3722-01 Selector Lever Control Unit
- REMOVAL AND INSTALLATION
- 3722-01 Shift Rod Postion Adjustment
- 3722-01 Tgs Lever
CLUTCH
- GENERAL
- 1. Clutch Specifications
- 2. Tightening Torque
- OVERVIEW AND OPERATION PROCESS
- 1. Function And Overview
- CONFIGURATION AND FUNCTION
- 3020-01 Clutch Master Cylinder
- 3020-04 Clutch Release Chamber
- 3030-04 Clutch Assembly
- 3030-01 Clutch Pedal
- REMOVAL AND INSTALLATION
- 3010-01 Clutch Trouble Diagnosis
- 3010-01 Clutch Inspection And Maintenance
- 3020-01 Clutch Air Bleeding
- 3010-01 Clutch Assembly
- 3010-01 Clutch Replacement
- 3171-14 Concentric Slave Cylinder
- 3020-01 Clutch Master Cylinder
- 3030-01 Clutch Pedal
- 3020-04 Clutch Chamber
PROPELLER SHAFT
- GENERAL INFORMATION
- 1. Specification
- 2. Tightening Torque
- OVERVIEW AND OPERATING PROCESS
- 1. Overview
- CONFIGURATION AND FUNCTION
- 1. Configuration
- 2. Component
- REMOVAL AND INSTALLATION
- 3310-00 Trouble Diagnosis
- 3310-01 Front Propeller Shaft (4wd)
- 3310-02 Rear Propeller Shaft
AXLE
- GENERAL
- 1. Specifications Of Axle
- OVERVIEW AND OPERATION PROCESS
- 1. Overview Of Axle
- CONFIGURATION AND FUNCTION
- 4120-01 Front Axle
- 4210-01 5-Link Type Rear Axle
- REMOVAL AND INSTALLATION
- 4120-01 Trouble Diagnosis
- 4120-01 Inspection Of Ring Gear Tooth Contact Pattern
- 4120-01 Front Axle Assembly
- 4120-01 Axle Shaft
- 4120-01 Axle Housing
- 4220-01 Rear Axle Shaft(Disc Brake Type)
- 4220-01 Rear Axle Housing
TRANSFER CASE
- GENERAL
- 1. Overview

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