Peugeot 307 - Service Manual - Manual de Taller - Manuel de Reparation - Manuale di Officina - Reparaturanleitung

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PEUGEOT 307 - MANUAL DE TALLER - SERVICE MANUAL - MANUEL REPARATION

- Multilanguage (Francais, Deutsch, English, Italiano, Nederlands, Suomi, Español, Svenska, Dansk, Portugês,  Polish, Hungarian, Czech, Turkish and Russian) Service Manual, to vehicles Peugeot 307.


CONTENTS:

REPAIR MANUAL

CONTENTS
VEHICLE / GENERAL
DATA - IDENTIFICATION
General Repair Time Schedule Presentation
Identification Vehicles
Model Code 307
Modification Body Colours
Numbering Of The Repair Time Schedule Groups And Sub-Groups
Paint Repair Time Schedule Presentation
VEHICLE / GENERAL
PRECAUTIONS TO BE TAKEN
Lifting
Preparation New Vehicle
VEHICLE / GENERAL
OPERATING INSTRUCTIONS
Catalogue Of The Services Documentation - Info Flashes
Catalogue Of The Services Documentation
MECHANICAL / ENGINE / GENERAL
DATA - IDENTIFICATION
Engine Introduction - Tu5jp4 Engine
Identification Engine - Dw10td Engine - Dw10ated Engine
MECHANICAL / ENGINE / GENERAL
SPECIAL TOOLS USED FOR REPAIRS
Presentation Tooling Engine - Dw10td Engine - Dw10ated Engine
MECHANICAL / ENGINE / ENGINE ASSEMBLY
REMOVAL-FITTING
Reassembly Engine (Cylinder Block) - Dw10td Engine - Dw10ated Engine
Removal - Refitting Power Unit - Dw10td Engine
Removal - Refitting Power Unit - Tu3jp Engine - Tu5jp4 Engine
MECHANICAL / ENGINE / ENGINE ASSEMBLY
MODIFICATIONS
Modification Oil Sump Fixing - Tu3jp Engine - Tu5jp4 Engine
MECHANICAL / ENGINE / ENGINE BLOCK
DATA - IDENTIFICATION
Identification - Data Cylinder Block - Dw10td Engine
MECHANICAL / ENGINE / ENGINE BLOCK
REMOVAL-FITTING
Removal - Refitting {{N11571}} Bagues D'étanchéité : Engine - Dv4td Engine
MECHANICAL / ENGINE / CRANKSHAFT
DATA - IDENTIFICATION
Data Crankshaft - Dw10td Engine - Dw10ated Engine
Data Pistons Piston Rings - Dw10ated Engine - Dw10td Engine
Identification Centering Of The Gearbox Input Shaft In The Crankshaft - Ma Gearbox
MECHANICAL / ENGINE / CRANKSHAFT
REMOVAL-FITTING
Removal - Refitting Ancillary Drive Belt - Tu3jp Engine
Removal - Refitting Ancillary Drive Belt - Tu5jp4 Engine
Removal - Refitting {{N11571}} Bagues D'étanchéité : Engine - Dv4td Engine
MECHANICAL / ENGINE / CYLINDER HEAD
DATA - IDENTIFICATION
Data Valve Seats - Dw10td Engine - Dw10ated Engine
Identification - Data Cylinder Head Gasket - Dw10td Engine
Identification, Data, Tightening Torque(S) Cylinder Head - Dv4td Engine
MECHANICAL / ENGINE / CYLINDER HEAD
REMOVAL-FITTING
Reassembly Engine (Cylinder Head) - Dw10td Engine - Dw10ated Engine
Removal - Refitting Cylinder Head - Dw10td Engine
Removal - Refitting Cylinder Head - Ew10j4 Engine
Removal - Refitting Cylinder Head - Tu3jp Engine
Removal - Refitting Cylinder Head - Tu5jp4 Engine
MECHANICAL / ENGINE / TIMING
DATA - IDENTIFICATION
Data Camshafts - Dw10td Engine - Dw10ated Engine
MECHANICAL / ENGINE / TIMING
ADJUSTMENTS CHECK
Check Valve Timing - Tu3jp Engine
MECHANICAL / ENGINE / TIMING
REMOVAL-FITTING
Removal - Refitting Camshaft Housing - Dv4td Engine
Removal - Refitting Camshaft - Ew10j4 Engine
Removal - Refitting Camshaft - Tu3jp Engine
Removal - Refitting Camshaft - Tu5jp4 Engine
Removal - Refitting Timing Belt - Dw10td Engine
Removal - Refitting Timing Belt - Ew10j4 Engine
Removal - Refitting Timing Belt - Tu3jp Engine
Removal - Refitting Timing Belt - Tu5jp4 Engine
Removal - Refitting {{N11571}} Bagues D'étanchéité : Engine - Dv4td Engine
MECHANICAL / ENGINE / LUBRICATION
DATA - IDENTIFICATION
Data Engine Lubrication
Data Tightening Torque(S) Lubrication - Dv4td Engine
Data - Tightening Torques - Lubrication - Tu3jp Engine - Tu5jp4 Engine
MECHANICAL / ENGINE / LUBRICATION
CHECKS
Check Oil Pressure - Tu3jp Engine - Tu5jp4 Engine
MECHANICAL / ENGINE / LUBRICATION
REMOVAL-FITTING
Removal - Refitting Oil Filter - Tu3jp Engine

MECHANICAL / ENGINE / COOLING SYSTEM
REMOVAL-FITTING
Removal - Refitting Coolant Pump - Dv4td Engine
Removal - Refitting Coolant Pump - Dw10td Engine - Dw10ated Engine
Removal - Refitting Coolant Pump - Tu5jp4 Engine
MECHANICAL / ENGINE / COOLING SYSTEM

DRAINING - FILLING - BLEEDING
Draining - Filling - Bleeding Cooling System - Ew10j4 Engine
Draining - Filling - Bleeding Cooling System - Tu3jp Engine - Tu5jp4 Engine
MECHANICAL / ENGINE / SUPPLY
DATA - IDENTIFICATION
Data Injector Fixing Fork Support Pin - Dw10td Engine - Dw10ated Engine
MECHANICAL / ENGINE / SUPPLY
REMOVAL-FITTING
Removal - Refitting Fuel Cap Cover
Removal - Refitting Fuel Filter - Dw10td Engine
Removal - Refitting Fuel Pump Gauge Module
Removal - Refitting High Pressure Fuel Injection Common Rail - Dw10td Engine
Removal - Refitting High Pressure Fuel Pump (Siemens) - Dw10td Engine
Removal - Refitting Injector - Dw10td Engine
MECHANICAL / ENGINE / SUPPLY
DRAINING - FILLING - BLEEDING
Draining Fuel Tank - Dw10ated Engine
MECHANICAL / ENGINE / SUPPLY
OVERHAUL
Cleaning Unions On The High Pressure Fuel Direct Injection Rail - Dv4td Engine
Repair Procedure Fuel Unions On The High Pressure Direct Injection Rail (Injection System Siemens) - Dw10td Engine
MECHANICAL / ENGINE / SUPPLY
PRECAUTIONS TO BE TAKEN
Conditions For Working On The Diesel Circuit (Siemens) - Dw10td Engine
MECHANICAL / TRANSMISSION / CLUTCH
DATA - IDENTIFICATION
Identification - Bleeding Of The Hydraulic Clutch Cable - Be4r Gearbox
Identification - Bleeding Of The Hydraulic Clutch Cable - Ma Gearbox
Identification, Data, Tightening Torque(S) ; Clutch
Presentation Tooling Clutch - Dw10td Engine - Dw10ated Engine
Removal - Refitting Hydraulic Clutch Control - Ma Gearbox
MECHANICAL / TRANSMISSION / CLUTCH
REMOVAL-FITTING
Removal - Refitting Clutch - Be4r Gearbox
Removal - Refitting Clutch - Ma Gearbox
MECHANICAL / TRANSMISSION / GEARBOX
PRINCIPLES OF OPERATION
Function : Oil Wear Counter (Al4) Autoadaptive Automatic Gearbox - Al4 Automatic Gearbox
MECHANICAL / TRANSMISSION / GEARBOX
DATA - IDENTIFICATION
Diagnosis Oil Leak - Al4 Automatic Gearbox
General (Automatic Gearbox) - Al4 Automatic Gearbox
Identification Automatic Gearbox - Al4 Automatic Gearbox
Identification Centering Of The Gearbox Input Shaft In The Crankshaft - Ma Gearbox
Identification, Data, Tightening Torque(S) Gearbox - Be4r Gearbox
Presentation Of Gearbox Special Tools Ma - Ma Gearbox
Presentation Tooling Gearbox - Be4r Gearbox
Removal - Refitting Gearbox Controls - Ma Gearbox - Be4r Gearbox
MECHANICAL / TRANSMISSION / GEARBOX
CHECKS
Mechanical Action Function : Shift-Lock - Al4 Automatic Gearbox
MECHANICAL / TRANSMISSION / GEARBOX
ADJUSTMENTS CHECK
Check - Adjustment Input Shaft Bearings - Be4r Gearbox
MECHANICAL / TRANSMISSION / GEARBOX
ADJUSTMENTS
Gearbox Controls Adjustment - Al4 Automatic Gearbox
MECHANICAL / TRANSMISSION / GEARBOX
REMOVAL-FITTING
Dismantling - Assembly Clutch Housing - Be4r Gearbox
Dismantling - Assembly Input Shaft - Be4r Gearbox
Dismantling - Assembly Output Shaft - Be4r Gearbox
Dismantling/Assembly Differential Box - Be4r Gearbox
Removal - Refitting Automatic Gearbox Fluid Temperature Sensor Autoadaptive (Al4) - Al4 Automatic Gearbox
Removal - Refitting Automatic Gearbox Input Speed Sensor (Al4) - Al4 Automatic Gearbox
Removal - Refitting Automatic Gearbox Oil Pressure Sensor - Al4 Automatic Gearbox
Removal - Refitting Differential Box - Be4r Gearbox
Removal - Refitting Gearbox Casing - Be4r Gearbox

Removal - Refitting Gearbox Controls - Al4 Automatic Gearbox
Removal - Refitting Gearbox Output Speed Sensor - Al4 Automatic Gearbox
Removal - Refitting Gearbox - Al4 Automatic Gearbox
Removal - Refitting Gearbox - Be4r Gearbox
Removal - Refitting Heat Exchanger Flow Control Solenoid - Al4 Automatic Gearbox
Removal - Refitting Input And Output Shafts - Be4r Gearbox
Removal - Refitting Ma Gearbox - Ma Gearbox
Removal - Refitting Power Unit - Dw10td Engine
Removal - Refitting Power Unit - Tu3jp Engine - Tu5jp4 Engine
Removal - Refitting Vehicle Speed Sensor Autoadaptive Automatic Gearbox (Al4) - Al4 Automatic Gearbox
MECHANICAL / TRANSMISSION / GEARBOX
REPLACEMENT
Dismantling / Assembly Gearbox - Be4r Gearbox
Removal - Refitting Gear Change Shaft Seal - Al4 Automatic Gearbox
MECHANICAL / TRANSMISSION / GEARBOX
DRAINING - FILLING - BLEEDING
Draining - Filling - Level Gearbox - Ma Gearbox
Draining/Refilling/Check Of Level Oil - Al4 Automatic Gearbox
MECHANICAL / TRANSMISSION / GEARBOX

PRECAUTIONS TO BE TAKEN
Cleaning And Refitting Conditions Gearbox - Be4r Gearbox
MECHANICAL / TRANSMISSION / GEARBOX
SPECIAL TOOLS USED FOR REPAIRS
Presentation Tooling Drive Shafts - Al4 Automatic Gearbox
MECHANICAL / TRANSMISSION / DRIVE SHAFTS

REMOVAL-FITTING
Removal - Refitting Drive Shafts - Al4 Automatic Gearbox
MECHANICAL / TRANSMISSION / WHEELS
DATA - IDENTIFICATION
Identification - Data - Tightening Torques Wheels
MECHANICAL / SUSPENSION / GENERAL
ADJUSTMENTS
Setting The Reference Height (H1) - (H2)
MECHANICAL / SUSPENSION / FRONT ANTI -ROLL BAR
REMOVAL-FITTING
Removal - Refitting Front Anti -Roll Bar
MECHANICAL / SUSPENSION / FRONT SHOCK ABSORBER
REMOVAL-FITTING
Removal - Refitting Front Shock Absorber
Removal - Refitting Front Strut
MECHANICAL / SUSPENSION / REAR DAMPER
REMOVAL-FITTING
Removal - Refitting Rear Damper
MECHANICAL / FRONT AXLE / GENERAL
DATA - IDENTIFICATION
Data ; Tightening Torques Front Suspension
MECHANICAL / FRONT AXLE / FRONT PIVOT

REMOVAL-FITTING
Removal - Refitting Front Pivot Ball Joint
Removal - Refitting Front Pivot
Removal - Refitting Front Wishbone
MECHANICAL / FRONT AXLE / FRONT PIVOT
OVERHAUL
Overhaul Front Pivot
MECHANICAL / REAR AXLE / GENERAL
DATA - IDENTIFICATION
Tightening Data And Torques Rear Suspension
MECHANICAL / REAR AXLE / REAR HUB
REMOVAL-FITTING
Removal - Refitting Stub Axle Thrust Plate And Rear Bearing Hub Assembly
MECHANICAL / REAR AXLE / REAR HUB
OVERHAUL
Removal - Refitting Rear Hub
MECHANICAL / REAR AXLE / REAR PIVOT
REMOVAL-FITTING
Removal - Refitting Rear Suspension
MECHANICAL / STEERING / GENERAL
DATA - IDENTIFICATION
Identification - Data - Tightening Torques Steering
MECHANICAL / STEERING / GENERAL
ADJUSTMENTS
Adjustment Steering Mechanism Damper
MECHANICAL / STEERING / GENERAL
REMOVAL-FITTING
Removal - Refitting Steering Mechanism - Ew10j4 Engine - Dw10td Engine - Tu5jp4 Engine - Dw10ated Engine
MECHANICAL / STEERING / GENERAL
PRECAUTIONS TO BE TAKEN
General Precautions Power Steering With Integral Ram
MECHANICAL / STEERING / STEERING WHEEL
REMOVAL-FITTING
Removal - Refitting Assembly Com 2000
Removal - Refitting Driver's Air Bag
Removal - Refitting Steering Column Cowlings
MECHANICAL / STEERING / STEERING COLUMN
REMOVAL-FITTING
Removal - Refitting Assembly Com 2000
Removal - Refitting Steering Column Cowlings
Removal - Refitting Steering Column
MECHANICAL / STEERING / STEERING LOCK
REMOVAL-FITTING
Removal - Refitting Steering Lock
MECHANICAL / STEERING / STEERING RACK
REMOVAL-FITTING
Removal - Refitting Rack Gaiter
Removal - Refitting Steering Assembly Track Rods
Removal - Refitting Steering Mechanism Damper
Removal - Refitting Steering Mechanism - Ew10j4 Engine - Dw10td Engine - Tu5jp4 Engine - Dw10ated Engine
MECHANICAL / POWER STEERING / GENERAL
DATA - IDENTIFICATION
Recommendations Power Steering Fluid (Service)
MECHANICAL / POWER STEERING / GENERAL
CHECKS
Check {{N11348}} Presssion D'assistance De Direction
MECHANICAL / POWER STEERING / GENERAL
REMOVAL-FITTING
Removal - Refitting Distribution Valve
MECHANICAL / POWER STEERING / GENERAL
DRAINING - FILLING - BLEEDING
Draining - Filling - Bleeding Hydraulic Circuit - Tu5jp4 Engine - Dw10td Engine - Dw10ated Engine - Ew10j4 Engine
MECHANICAL / BRAKES / GENERAL
DATA - IDENTIFICATION
Identification - Data - Tightening Torques Brakes
MECHANICAL / BRAKES / GENERAL
CHECKS
Emergency Braking Assistance Check, System Eva Bosch
MECHANICAL / BRAKES / GENERAL
DRAINING - FILLING - BLEEDING
Draining - Filling - Bleeding Brake System
MECHANICAL / BRAKES / FRONT DISC BRAKES
REMOVAL-FITTING
Removal - Refitting Front Brake Calipers (Bosch Caliper Series 5)
Removal - Refitting Front Brake Disc
Removal - Refitting Front Brake Pads (Bosch Caliper)
MECHANICAL / BRAKES / REAR DISC BRAKES
REMOVAL-FITTING
Removal - Refitting Rear Brake Calipers (Caliper Lucas)
Removal - Refitting Rear Brake Discs (Caliper Lucas)
Removal - Refitting Rear Brake Pads (Caliper Lucas)
MECHANICAL / BRAKES / BRAKE SERVO
CHECKS
Check Vacuum Circuit
MECHANICAL / BRAKES / BRAKE SERVO
REMOVAL-FITTING
Removal - Refitting Brake Servo
MECHANICAL / BRAKES / MASTER CYLINDER
REMOVAL-FITTING
Removal - Refitting Master Cylinder
MECHANICAL / BRAKES / HANDBRAKE
ADJUSTMENTS CHECK
Check Handbrake Adjustment
MECHANICAL / BRAKES / PEDAL BRACKET
DATA - IDENTIFICATION
Data Pedal Bracket
MECHANICAL / BRAKES / PEDAL BRACKET
REMOVAL-FITTING
Removal - Refitting Stop Lamp Switch
MECHANICAL / BRAKES /
DRAINING - FILLING - BLEEDING
Draining - Filling - Bleeding Brake System
MECHANICAL / ABS/TRACTION CONTROL / GENERAL
CHECKS
Emergency Braking Assistance Check, System Eva Bosch
MECHANICAL / ABS/TRACTION CONTROL /
DRAINING - FILLING - BLEEDING
Draining - Filling - Bleeding Brake System
BODYWORK / GENERAL
DATA - IDENTIFICATION
Recommended Products Mechanical
BODYWORK / FRONT SECTION / GENERAL
DATA - IDENTIFICATION
Identification Left Front Block
Identification Right Front Block
BODYWORK / FRONT SECTION / FRONT BUMPER
REMOVAL-FITTING
Removal - Refitting Front Bumper Capping
Removal - Refitting Front Bumper
BODYWORK / FRONT SECTION / FRONT PANEL
REPLACEMENT
Replacement Upper Front Half Panel Assembly - Engine Compartment Panel Support - Chassis Leg End Piece
BODYWORK / FRONT SECTION / FRONT WING
REMOVAL-FITTING
Removal - Refitting Front Wing
BODYWORK / FRONT SECTION / FRONT WING
REPLACEMENT
Replacement Front Wheel Arch - Front Part - Front Wing Bracket
Replacement Front Wheel Arch
Replacement Passenger Compartment Side Front Stiffener
BODYWORK / FRONT SECTION / BONNET
REMOVAL-FITTING
Removal - Refitting Bonnet Opening Cable
BODYWORK / FRONT SECTION / BONNET
OVERHAUL
Overhaul, Aluminium Bonnet
BODYWORK / FRONT SECTION / WINDSCREEN
DATA - IDENTIFICATION
Identification Tools For Glass
BODYWORK / FRONT SECTION / BULKHEAD CROSSMEMBER
DATA - IDENTIFICATION
Identification Scuttle Manifold Bulkhead
BODYWORK / FRONT SECTION / FRONT SUB-FRAME
REMOVAL-FITTING
Removal - Refitting Sub-Frame
BODYWORK / FRONT SECTION / FRONT CHASSIS LEG
REPLACEMENT
Replacement Front Chassis Leg Assembly
Replacement Front Part Chassis Leg
BODYWORK / REAR SECTION / GENERAL
DATA - IDENTIFICATION
Installation Of The Stiffeners - Tailgate Stiffener
BODYWORK / REAR SECTION / REAR BUMPER
REMOVAL-FITTING
Removal - Refitting Rear Bumper Capping
Removal - Refitting Rear Bumper
BODYWORK / REAR SECTION / REAR FLOOR
DATA - IDENTIFICATION
Identification Rear Floor
BODYWORK / REAR SECTION / REAR FLOOR
REPLACEMENT
Replacement Part Rear Floor
Replacement Rear Panel And Inner Panel Assemblies
Replacement Side Member Assembly
BODYWORK / REAR SECTION / REAR SILL
DATA - IDENTIFICATION
Identification Platforme
BODYWORK / REAR SECTION / REAR WING
REPLACEMENT
Replacement Part Rear Wing - 3 Door Saloon
Replacement Part Rear Wing
Replacement Rear Wing Assembly - 3 Door Saloon
Replacement Rear Wing Assembly - 5 Door Saloon
Replacement Rear Wing Inner Panel Assembly - 5 Door Saloon
Replacement Rear Wing Inner Panel
BODYWORK / REAR SECTION / TAILGATE
REMOVAL-FITTING
Adjustment Tailgate
Removal - Refitting Tailgate Push Button
Removal - Refitting Tailgate Trims
Removal - Refitting Tailgate
BODYWORK / REAR SECTION / TAILGATE
REPLACEMENT
Replacement "D" Post
BODYWORK / REAR SECTION / REAR SCREEN
DATA - IDENTIFICATION
Identification Tools For Glass
BODYWORK / REAR SECTION / REAR SCREEN
REMOVAL-FITTING
Removal - Refitting Rear Screen
BODYWORK / REAR SECTION / REAR QUARTER
REMOVAL-FITTING

Removal - Refitting Quarter Light - 3 Door Saloon
BODYWORK / REAR SECTION /
REMOVAL-FITTING
Removal - Refitting Rear Door Trim Panel - 5 Door Saloon
BODYWORK / SIDE STRUCTURE / GENERAL
DATA - IDENTIFICATION
Identification Passenger Compartment Side Inner Panel - 3 Door Saloon
Identification Passenger Compartment Side Inner Panel - 5 Door Saloon
Identification Passenger Compartment Side - 3 Door Saloon
Identification Passenger Compartment - 5 Door Saloon
BODYWORK / SIDE STRUCTURE / FRONT PILLAR
REPLACEMENT
Replacement A Post Stiffener
Replacement Front Pillar
BODYWORK / SIDE STRUCTURE / UNDERSTRUCTURE
REPLACEMENT
Replacement Inner Sill
Replacement Outer Sill - 3 Door Saloon
Replacement Outer Sill - 5 Door Saloon
Replacement Part Exterior Side Member
Replacement Part Side Member
Replacement Sill Web
BODYWORK / SIDE STRUCTURE / CENTRE PILLAR
REPLACEMENT
Replacement Centre Pillar
Replacement Part C Post - "C" Post Inner Panel - 3 Door Saloon
BODYWORK / SIDE STRUCTURE / HINGED FRONT DOORS
REMOVAL-FITTING
Removal - Refitting Front Door
Removal - Refitting Front/Rear Door Inlet Seal

AND MORE.....

WIRING DIAGRAM
.
Driving assistance
Communication
Driving comfort

Distribution of energy

Lighting and signalling
Engine and mechanical operation
Control the openings
Driver information
Protect the vehicle
Passive safety
Visibility
Active safety