Peugeot 106 - Service Manual - Manual de Taller - Manuel de Reparation - Manuale di Officina - Reparaturanleitung

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PEUGEOT 106  - MANUAL DE TALLER - SERVICE MANUAL - MANUEL REPARATION

- Multilanguage (Francais, Deutsch, English, Italiano, Nederlands, Suomi, Español, Svenska, Dansk, Portugês, Polish, Hungarian, Czech, Turkish And Russian) Service Manual, to vehicles Peugeot 106 models S10 y S20.

CONTENTS:

INDEX
VEHICLE / GENERAL INFORMATION
CHARACTERISTICS - IDENTIFICATIONS
Code Model 106
Body Paint Evolution
Numbering of Groups and Sub-Groups Schedule of Times
Presentation Scale of Painting Times
General Presentation of the Schedule of Times
USER MANUAL
Services Documentation Catalog - Infos Flash
Services Documentation Catalog
EVOLUTIONS
New Coolant
MECHANICS / ENGINE / GENERALITIES
CHARACTERISTICS - IDENTIFICATIONS
Characteristics - Identifications - Engine Tightening Torques - Tud3 Engine
Characteristics - Identifications - Engine Tightening Torques - Tud5 Engine
Identification, Characteristics, Tightening Torque(s) Engines (Tu) (Except Tu5j4) - Engine Tu
READING DEFECT(S)
Engine Tightening Torque(s) - Tud3 Engine
CONTROLS
Check: Engine and gearbox oil tightness
REMOVE-PUT
Engine Mounting ( Cast Cylinder Crankcase: Except Tu5j4) - Engine Tu
EMPTY - FILL - PURGE
Oil Change By Suction Engine - Tu/Tud Engine
Motor capacities
MECHANICS / ENGINE / ENGINE ASSEMBLY
CHARACTERISTICS - IDENTIFICATIONS
Engine Tightening Torque(s) (Except Tu5j4 ) - Tu Engine
REMOVE-PUT
Remove - Refit Powertrain - Tud3 Engine
STATUS
Engine Disassembly (Except Tu5j4 ) - Engine Tu
Engine Disassembly - Engine Tud3
Engine Disassembly - Engine Tud5
PRECAUTIONS TO BE TAKEN
Precautions To Take Disassembly - Assembly - Tud3 Engine
EVOLUTIONS
New Coolant
MECHANICS / ENGINE / ENGINE BLOCK
CHARACTERISTICS - IDENTIFICATIONS
Characteristics Mobile Coupling - Tud3 Motor
Characteristics - Aluminum Cylinder Crankcase Identifications (Except Tu5j4) - Tu Engine
Characteristics - Identifications Cater-Cast Cylinders (Except Tu5j4) - Engine Tu
REMOVE-PUT
Engine Mounting (Aluminum Cylinder Crankcase Except Tu5j4) - Engine Tu
Engine Mounting ( Cast Cylinder Crankcase: Except Tu5j4) - Engine Tu
STATUS
Cylinder Head Assembly -Engine - Tu5jp Engine - Tu1 Engine - Tu3 Engine - Tu9 Engine - Tu3m Engine - Tu1m Engine - Tu3j Engine - Tu3-2 Engine - Tu3mc Engine - Tu5j2 Engine - Tu9m Engine - Tu2j2 Engine
Engine Mount - Tud3 Engine
STRIPPING/TRIMMING
Engine Assembly (Assemble The Rest Of The Engine Components) - Tu Engine
MECHANICS / ENGINE / CRANKSHAFT
CHARACTERISTICS - IDENTIFICATIONS
Characteristics Cranks - Engine Tud3
Characteristics Identifications Connecting rods - Engine Tu1 - Engine Tu3 - Engine Tu9 - Engine Tu3-2 - Injection Tu
Characteristics Pistons-Bolts-Rings - Tud3 Engine
Features - Liner/Piston Pairing - Tud3 Engine
Characteristics - Identifications Cranks - Engine Tud5
Characteristics - Crankshaft Identifications ( Cast Cylinder Crankcase) - Tu Engine
Characteristics - Identifications Crankshaft
Characteristics - Piston Identifications - Rings - Tu5jp Engine - Tu1 Engine - Tu3 Engine - Tu9 Engine - Tu3m Engine - Tu1m Engine - Tu3j Engine - Tu3-2 Engine - Tu3mc Engine - Tu5j2 Engine - Tu9m Engine - Tu2j2 Engine
Identification Characteristics ( Aluminum Cylinder Crankcase) - Tu5jp Engine - Tu1 Engine - Tu3 Engine - Tu9 Engine - Tu3m Engine - Tu1m Engine - Tu3j Engine - Tu3-2 Engine - Tu3mc Engine - Tu5j2 Engine - Tu9m Engine - Tu2j2 Engine
CONTROLS
Flush Liner Control - Tud3 Engine
STATUS
Pairing Of Bearing Shells, Engine Not Marked - Engine Tu - Engine Tud
Pairing Main Half-shells (Repaired Engine) - Tu Motor - Tud Motor
Assembled Connecting Rods - Pistons - Engine Tu
Assembly Connecting Rods - Pistons - Sleeves - Tud3 Engine
EVOLUTIONS
New Crankshaft End Seal Mounting Pad - Tud Engine
MECHANICS / ENGINE / CYLINDER HEAD
CHARACTERISTICS - IDENTIFICATIONS
Features Valve Seats - Tu5jp Engine - Tu1 Engine - Tu3 Engine - Tu9 Engine - Tu3m Engine - Tu1m Engine - Tu3j Engine - Tu3-2 Engine - Tu3mc Engine - Tu5j2 Engine - Tu9m Engine - Tu2j2 Engine
Features Rocker Arms - Tu5jp Engine - Tu1 Engine - Tu3 Engine - Tu9 Engine - Tu3m Engine - Tu1m Engine - Tu3j Engine - Tu3-2 Engine - Tu3mc Engine - Tu5j2 Engine - Tu9m Engine - Tu2j2 Engine
Features Turbulence Chambers - Tud3 Engine
Cylinder Head Features - Tud3 Engine
Features Valve Guides - Tu5jp Engine - Tu1 Engine - Tu3 Engine - Tu9 Engine - Tu3m Engine - Tu1m Engine - Tu3j Engine - Tu3-2 Engine - Tu3mc Engine - Tu9m Engine - Tu2j2 Engine
Features Valves And Valve Springs - Tud3 Engine
Characteristics Valves - Tu5jp Engine - Tu1 Engine - Tu3 Engine - Tu9 Engine - Tu3m Engine - Tu1m Engine - Tu3j Engine - Tu3-2 Engine - Tu3mc Engine - Tu5j2 Engine - Tu9m Engine - Tu2j2 Engine
Characteristics - Valve Seats And Guides Identifications - Tud3 Engine
Characteristics - Head Gasket Identifications - Tud3 Engine
Characteristics - Valve Spring Identifications - Tu5jp Engine - Tu1 Engine - Tu3 Engine - Tu9 Engine - Tu3m Engine - Tu1m Engine - Tu3j Engine - Tu3-2 Engine - Tu3mc Engine - Tu5j2 Engine - Tu9m Engine - Tu2j2 Engine
Identification - Characteristics Cylinder Head Gasket - Tu5jp Engine - Tu1 Engine - Tu3 Engine - Tu9 Engine - Tu3m Engine - Tu1m Engine - Tu3j Engine - Tu3-2 Engine - Tu3mc Engine - Tu5j2 Engine - Tu9m Engine - Tu2j2 Engine
Identification - Characteristics - Cylinder Head Tightening Torques - Tu Engine
CONTROLS SETTINGS
Control And Adjustment Of Cold Valve Clearance - Tud5 Engine
SETTINGS
Valve Clearance Adjustment - Tud5 Engine
REMOVE-PUT
Remove - Refit Cylinder Head - Tud3 Engine
Remove - Refit Cylinder Head - Tud5 Engine
STATUS
Cylinder Head Assembly Disabling - Tud3 Engine
Cylinder Head Assembly -Engine - Tu5jp Engine - Tu1 Engine - Tu3 Engine - Tu9 Engine - Tu3m Engine - Tu1m Engine - Tu3j Engine - Tu3-2 Engine - Tu3mc Engine - Tu5j2 Engine - Tu9m Engine - Tu2j2 Engine
Cylinder Head Overhaul - Tu5jp Engine - Tu1 Engine - Tu3 Engine - Tu9 Engine - Tu3m Engine - Tu1m Engine - Tu3j Engine - Tu3-2 Engine - Tu3mc Engine - Tu5j2 Engine - Tu9m Engine - Tu2j2 Engine
MECHANICS / ENGINE / DISTRIBUTION
CHARACTERISTICS - IDENTIFICATIONS
Characteristics - Camshaft Identifications - Tu5jp Engine - Tu1 Engine - Tu3 Engine - Tu9 Engine - Tu3m Engine - Tu1m Engine - Tu3j Engine - Tu3-2 Engine - Tu3mc Engine - Tu5j2 Engine - Tu9m Engine - Tu2j2 Engine
Features Camshaft - Tud3 Engine - Tud5 Engine
REMOVE-PUT
Remove - Fit Timing Belt - Tud3 Engine
Remove - Fit Timing Belt - Tud5 Engine
Remove - Replace Camshaft - Tud5 Engine
MECHANICAL / ENGINE / LUBRICATION
CHARACTERISTICS - IDENTIFICATIONS
Identification - Engine Oil Filter Cartridge - Tu/Tud Engine
CONTROLS
Oil Pressure Control - Engine Tu1 - Engine Tu3 - Engine Tu9 - Engine Tu3-2 - Injection Tu
REMOVE-PUT
Remove - Replace Oil Pump - Tud3 Engine
EMPTY - FILL - PURGE
Oil Change By Suction Engine - Tu/Tud Engine
Motor capacities
PRECAUTIONS TO BE TAKEN
Lubricant Recommendations
MECHANICAL / ENGINE / COOLING
CHARACTERISTICS - IDENTIFICATIONS
Characteristics - Cooling Circuit Identifications - Tud3 Engine
REMOVE-PUT
Remove - Replace Water Pump - Tud3 Engine
EMPTY - FILL - PURGE
Draining - Filling - Purge Cooling Circuit - Tu/Tud Engine
EVOLUTIONS
New Coolant
MECHANICS / ENGINE / POWER SUPPLY
CHARACTERISTICS - IDENTIFICATIONS
Characteristics - Injector Identifications - Tud5 Engine
CONTROLS
Liner Flush Control (Aluminum Cylinder Housing) - Motor Tu
SETTINGS
Draft - Injection Pump Control (Equipment: Lucas Dpc) - Tud3 Engine
Injection Pump Adjustments With Lucas Dpc Equipment - Tud3 Engine
REMOVE-PUT
Remove - Replace Injection Pump (With Lucas Dpc Equipment) - Tud3 Engine
Remove - Replace Injection Pump - Tud5 Engine
Remove - Put Injectors - Engine Tud5
MECHANICAL / TRANSMISSION / CLUTCH
CHARACTERISTICS - IDENTIFICATIONS
Characteristics - Identifications Clutch
SETTINGS
Clutch Pedal Travel Adjustment (Tu Engine) - Tu Engine
REMOVE-PUT
Remove - Put Clutch Cable
MECHANICS / TRANSMISSION / GEARBOX
CHARACTERISTICS - IDENTIFICATIONS
Features - Gearbox Identifications - Ma Gearbox
Characteristics - Gear Control Identifications
READING DEFECT(S)
Evolution Of The Tightening Of The Fixing Screws Of The Brake Half-Rings Of The Primary And Secondary Shafts Gearbox - Gearbox Ma
CONTROLS
Check: Engine and gearbox oil tightness
REMOVE-PUT
Disabling Gearbox - Ma Gearbox
Disabling - Secondary Tree Enabled - Ma Gearbox
Disabling - Had Synchronizers - Gearbox Ma
Disabling - Modified Primary Tree - Ma Gearbox
Disabling-Having Gearbox Crankcase - Ma Gearbox
Disabling-Differential Disabling - Gearbox Ma
Disabled-Had Gear Knob - Gearbox Ma
Had Gearbox - Gearbox Ma
Gearbox Crankcase Assembly - Ma Gearbox
Put Primary, Secondary and Differential Shafts - Ma Gearbox
Remove - Put Gearbox
Remove - Refit Powertrain - Tud3 Engine
Remove Primary, Secondary And Differential Shafts - Ma Gearbox
EMPTY - FILL - PURGE
Gearbox Capacity
STATUS
Remove Gearbox Crankcase - Ma Gearbox
PRECAUTIONS TO BE TAKEN
Cleaning And Assembly Conditions Gearbox Gearbox - Gearbox Ma
MECHANICAL / TRANSMISSION / TRANSMISSIONS
OPERATING PRINCIPLE
Presentation Transmissions
SUBSTITUTION
Replacing Transmission Dust Covers Type Glaenzer Spicer (Gkn)
Replacing Transmission Dust Covers Type Psa
Replacement of Gearbox Side Dust Cover Bearing (Transmission Mb3)
Substitution Support Bearing Transmission All Types
INTERVENTION PROCEDURE
Use of Ligarex clamps
MECHANICS / TRANSMISSION / WHEELS
CHARACTERISTICS - IDENTIFICATIONS
Characteristics - Identifications Rims And Tires Mounting Series
Characteristics - Identifications Tires Winter Assembly
MECHANICAL / SUSPENSION / GENERALITIES
CHARACTERISTICS - IDENTIFICATIONS
Characteristics - Identifications Suspension (Front Suspension)
Characteristics - Identifications Front Train
Characteristics - Identifications - Suspension (Rear Suspension)
SETTINGS
Control Plate Height Correction
MECHANICAL / SUSPENSION / FRONT STABILIZER BAR
REMOVE-PUT
Remove - Replace Front Stabilizer Bar
MECHANICAL / SUSPENSION / FRONT SHOCK ABSORBER
SUBSTITUTION
Replacing Front Shock Absorber Cartridge In Vehicle
Replacing Spring And Front Shock Absorber Held In Vise
MECHANICAL / SUSPENSION / REAR SUSPENSION
REMOVE-PUT
Remove - Put Torsion Bars
MECHANICAL / FRONT AXLE / GENERAL INFORMATION
CONTROLS
Control Fixings Of The Lower Arms On The Bodywork
CONTROLS SETTINGS
Control And Adjustment Front Train
MECHANICAL / FRONT AXLE / FRONT KNUCKLE
CONTROLS
Control Fixings Of The Lower Arms On The Bodywork
REMOVE-PUT
Remove - Put Lower Arm
Remove - Refit Bushing Assembly - Suspension Element
STATUS
Lower Arm Status Setting
Setting Front Hub On Vehicle
MECHANICAL / REAR AXLE / GENERAL INFORMATION
CHARACTERISTICS - IDENTIFICATIONS
Characteristics - Rear Axle Identifications
REMOVE-PUT
Remove - Put Rear Arm
Remove - Put Rear Train
STATUS
Rear Arm Status Setting
Replacing Elastic Supports On The Arms Of The Rear Crossbar
MECHANICAL / REAR AXLE / REAR HUB
REMOVE-PUT
Remove - Put Rear Hubs
STATUS
Rear Bearing Replacement (Drum)
MECHANICS / STEERING / GENERALITIES
CHARACTERISTICS - IDENTIFICATIONS
Characteristics - Identifications Address
REMOVE-PUT
Remove - Put Address Set
STATUS
Setting Address Status
MECHANICAL / STEERING / STEERING WHEEL
REMOVE-PUT
Remove - Put Driver Inflatable Cushion System
MECHANICAL / STEERING / STEERING COLUMN
REMOVE-PUT
Remove - Put Steering Column
MECHANICS / STEERING ASSISTANCE / GENERALITIES
CHARACTERISTICS - IDENTIFICATIONS
Power Steering Fluid Recommendations (After Sales)
MECHANICS / BRAKES / GENERALITIES
CHARACTERISTICS - IDENTIFICATIONS
Identification - Brake Tightening Torque Characteristics
EMPTY - FILL - PURGE
Emptying - Bleeding Brake Circuit
PRECAUTIONS TO BE TAKEN
Precautions To Be Taken (Apr) - Antilock Wheels
MECHANICS / BRAKES / FRONT DISC BRAKES
CHARACTERISTICS - IDENTIFICATIONS
Features Front Brakes
REMOVE-PUT
Remove - Fit Front Wheel Sensors 7000 and 7005 - Antilock Wheels
Remove - Put Front Brake Pads ; Teves Brake Caliper
Remove - Replace Front Brake Calipers
Removing - Refitting Front Brake Plates - "Bendix" Calliper
MECHANICS / BRAKES / REAR DRUM BRAKES
CHARACTERISTICS - IDENTIFICATIONS
Features Rear Brakes
REMOVE-PUT
Remove - Replace Rear Brake Shoes
MECHANICS / BRAKES / BRAKE PIPES
REMOVE-PUT
Remove - Put Additional Regulation Group (Gra)
MECHANICS / BRAKES / BRAKE COMPENSATOR
CONTROLS
Control Compensators
MECHANICS / BRAKES / BRAKING AMPLIFIER
REMOVE-PUT
Remove - Put Brake Amplifier
MECHANICS / BRAKES / HAND BRAKE
CONTROLS SETTINGS
Check - Parking Brake Adjustment
EMPTY - FILL - PURGE
Brake Circuit Capacity
Emptying - Bleeding Brake Circuit
EMPTY - FILL - PURGE
Emptying - Bleeding Brake Circuit
MECHANICAL / ANTI-LOCK / ANTI-SKID OF WHEELS / ANTI-LOCK WHEEL COMPUTER
REMOVE-PUT
Removing - Refitting Electric Platen Gra 7040 - Antilock Wheels
MECHANICAL / ANTI-LOCK / ANTI-SKID OF WHEELS / SPEED SENSOR
REMOVE-PUT
Removing - Refitting Electric Platen Gra 7040 - Antilock Wheels
BODYWORK / GENERAL
CHARACTERISTICS - IDENTIFICATIONS
Mechanics Recommended Ingredients
BODYWORK / FRONT SECTION / WINDSHIELD
CHARACTERISTICS - IDENTIFICATIONS
Identification Set To Paste Crystals-Moons
Identification Tools For Moons
BODYWORK / REAR SECTION / REAR FENDER
SUBSTITUTION
Partially Assembled Rear Wing Replacement - 5 Door Saloon
Partially Assembled Rear Wing Lining Replacement - 5 Door Saloon
Replacing Front And Rear Linings Of Rear Wing - Saloon 5 Doors
BODYWORK / REAR PART / REAR WINDOW
CHARACTERISTICS - IDENTIFICATIONS
Identification Set To Paste Crystals-Moons
Identification Tools For Moons
BODYWORK / SIDE SECTION / CENTRAL PILLAR
SUBSTITUTION
Partial Central Pillar Replacement, Central Pillar Reinforcement and Central Pillar Lining
BODYWORK / SIDE SECTION / HINGED FRONT SIDE DOORS
PUT
Put Door In A Replacement Of The Body - Saloon 5 Doors
BODYWORK / SIDE SECTION / FRONT DOOR WINDOW
CHARACTERISTICS - IDENTIFICATIONS
Identification Set To Paste Crystals-Moons
Identification Tools For Moons
BODYWORK / SIDE / HINGED REAR SIDE DOORS
PUT
Put Door In A Replacement Of The Body - Saloon 5 Doors
BODYWORK / BODYWORK / GENERALITIES
CHARACTERISTICS - IDENTIFICATIONS
Identification of Structure Elements - 5-Door Saloon
Identification of Clearances and Flush
Identification Specific Parts Repair - Saloon 5 Doors
Identification Shock Absorber Plates - Saloon 5 Doors
Identification Anti-gravel Protection - Saloon 3 Doors
Identification Anti-gravel Protection - Saloon 5 Doors
PUT
Put Door In A Replacement Of The Body - Saloon 5 Doors
EQUIPMENT / INSTRUMENT PANEL / GENERAL INFORMATION
REMOVE-PUT
Remove - Put Instrument Panel
EQUIPMENT / INSTRUMENT PANEL / INSTRUMENT PANEL
REMOVE-PUT
Remove - Put Band And Central Facade Instrument Panel
Remove - Put Instrument Panel
EQUIPMENT / INSTRUMENT PANEL / INSTRUMENT PANEL FACADE
REMOVE-PUT
Remove - Put Combined
EQUIPMENT / FRONT SEATS / SIDE AIRBAG
SUBSTITUTION
Replacing the Pyrotechnic Elements after Putting the Inflatable Cushions and Belts into Operation - Instructions for the Replacement of Defective Parts and Repairability of the Cable Harness
EQUIPMENT / INTERIOR TRIM / ROOF TRIM
REMOVE-PUT
Remove - Put Headlining
EQUIPMENT / INTERIOR LINING / SEAT BELTS
SUBSTITUTION
Replacing the Pyrotechnic Elements after Putting the Inflatable Cushions and Belts into Operation - Instructions for the Replacement of Defective Parts and Repairability of the Cable Harness
CHARACTERISTICS - IDENTIFICATIONS
Identification Set To Paste Crystals-Moons
Identification Tools For Moons
ELECTRICITY / ELECTRICITY / STARTING
REMOVE-PUT
Remove - Put Starter Motor - Tud5 Motor - Tud3 Motor
AFTER-EQUIPMENT / GENERALITIES
CHARACTERISTICS - IDENTIFICATIONS
Recommended Ingredients Electricity