Moto Guzzi California EV 1997 to 2000 - Service Manual - Taller - Reparation - Reparaturanleitung - Officina

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MOTO GUZZI CALIFORNIA EV (1997-2000) - MANUAL DE TALLER - WORKSHOP MANUAL - MANUEL REPARATION


- Multilanguage (English, Español, Deutsch, Français, Italiano, Nederlands) Repair Manual, to motorcycles Moto Guzzi California EV 1997 to 2000.



CONTENTS:


SEC. A GENERAL INFORMATION PAGE

- 1 how to consult this manual . 2
- 2 abbreviations and symbols . 2
- 3 general safety regulations  4
- 4 rules for maintenance procedures4
- 5 warranty  6

SEC. B MODEL FEATURES

- 1 identification data  2
- 2 lubricants and refilling . 4
- 3 technical specifications . 6
- 4 tightening torques 18
- 5 tools  21

SEC. C CONTROL AND USE OF THE MORBIKE

- 1 preliminary tests 2
- 2 engine ignition . 4
- 3 engine warming-up  4
- 4 engine running . 4
- 5 stopping the engine . 6
- 6 parking  6
- 7 adjustments and regulations . 8
- 8 preparation for long periods at rest. 16
- 9 cleaning the motorbike 18

SEC. D SCHEDULED MAINTENANCE

- 1 scheduled maintenance - table . 2
- 2 maintenance procedures  4

SEC. E TRIMMINGS

- 1 wing mirrors  2
- 2 front and rear mud guards . 4
- 3 side panels . 10
- 4 front seat  12
- 5 rear seat  14
- 6 rear chassis cover protections . 16
- 7 front chassis cover protections . 18

SEC. F WHEEL PARTS

- 1 front wheel  2
- 2 rear wheel. 12
- 3 wheel overhaul . 20
- 4 front left-hand hydraulic brake california jackal - stone . 24
- 5 front right-hand hydraulic brake california ev - special - special sport. 26
- 6 rear and front left-hand hydraulic brake california ev - special – special sport  32
- 7 rear hand hydraulic brake california jackal - stone . 34
- 8 front fork . 44
- 9 rear swing arm  72
- 10 rear shock-absorber . 76
- 11 steering shock absorber . 78
- 12 tires 78

SEC. G CONTROLS PAGE

- 1 clutch and front brake control  2
- 2 gearbox control . 4
- 3 rear brake control . 8
- 4 accelerator /starter control . 10

SEC. H CHASSIS

- 1 steering  2
- 2 handlebar. 4
- 3 foot rests 6
- 4 side stand . 8
- 5 chassis dimensions . 10
- 6 front bumper  12
- 7 chassis dimensions . 14

SEC. I FUEL SYSTEM

- 1 general description of the system  2
- 2 system components. 4
- 3 tank “5”  6
- 4 electrical fuel pump “1” . 8
- 5 fuel filter “2” . 10
- 6 electro-injectors “3” . 10
- 7 pressure adjuster “4” . 12
- 8 air filter box “1” 16
- 9 throttle body “2” . 18
- 10 battery “1” . 22
- 11 starter switch “2”  22
- 12 relay “3” . 24
- 13 ecu i.a.w. 15 m “4” . 26
- 14 air temperature sensor “5” . 28
- 15 oil sensor temperature “6” . 28
- 16 r.p.m. and t.d.c. sensor “7”  30
- 17 coils “8”  32
- 18 throttle position potentiometer “9”  34
- 19 operating stages  36
- 20 diagnostics . 40
- 21 fuel vapour purification and recirculation system (usa, sgp, can)  56

SEC. L EXHAUST SYSTEM

- 1 system features 2
- 2 silencers  2
- 3 exhaust pipes  4
- 4 expansion chamber. 6

SEC. M ENGINE

- 1 general rules for engine overhaul. 2
- 2 removal – reassembly of engine / gearbox assembly . 2
- 3 lubrication system . 8
- 4 heads and timing system  18
- 5 cylinders and pistons  44
- 6 clutch 48
- 7 alternator . 58
- 8 crank shaft and connecting rods . 62

SEC. N GEARBOX PAGE

- 1 main features . 2
- 2 removal and installation  6
- 3 disassembly . 10
- 4 check and overhaul  24
- 5 gearbox unit reassembly on the bench 30

SEC. O REAR TRANSMISSION HOUSING AND SHAFT

- 1 rear transmission housing  2
- 2 transmission shaft  16

SEC. P ELECTRICAL SYSTEM

- 1 electrical system description . 2
- 2 battery  20
- 2 battery (usa - sgp – can version)  24
- 3 starter motor  28
- 4 light and acoustic systems / dashboard / controls . 30
- 5 side stand switch  50
- 6 fuse terminal board  52
- 7 alternator and voltage regulator . 54