Mahindra Scorpio Pick Up - Repair, Service Manual and Electrical Wiring Diagrams

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MAHINDRA SCORPIO PICKUP - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual and Wiring Diagrams, to vehicles Mahindra Scorpio Pick Up.

 
CONTENTS:

CRUZ 2600 TURBO DI ENGINE W
- CRUZ 2600 DI Engine
- Working principle, of the various subsystems of the Engine.
- Description
- The 2.6-liter Turbochargered and intercooled common rail dir
- Refer to the Service diagnosis chart. Additional tests & dia
- Engine cylinder Head Gasket Failure Diagnosis
- Remedial action
- Remedial action
- Defective FIP
- Replace filters.
- Adjust tappets in cold condition.
- Remedial action
- Remedial action
- Remedial action
- Remedial action
- Tappet setting –
- Accessory Belt tension Adjustment –
- Accessory belt Remove & Refit –
- Fan Blade & Viscous Fan Drive Removal & Assembly –
- High Pressure Pump Removal & Refitment –
- Remove tappet cover.
- Oil filter removal & refitting --
- Turbocharger removal & Refitment –
- Cylinder Head Gasket Removal & Refitment –
- Crankcase ventilation
- Inspection
- Removal of the engine from the vehicle –
- Dismantling --
- Inspection:
- Assembly
- Testing
AIR INTAKE SYSTEM
- Air Intake System-CRDe
- Remedial action
- Remedial action
- Turbocharger removal & Refitment.
- Turbocharger Installation
- Turbocharger Mounting stud/ nut
COOLING SYSTEM- CRUZ 2600
- Cooling System
- Trouble Shooting
- Care of the system
- In Car repairs
- Dismantling & Assembly of the Cooling System.
- Fan Belt-Routing & Analysis
- Specifications & Coolant
- Tightening Torque’s
- Cylinder block & cylinder head
- Water for HVAC
- Remedial action
- Belts
- Coolant
- Hot shut down
- Leakage’s
- Blockages
- Gas mixing
- Pressurization
- Timing
- Belt
- Water pump
- Thermostat
- Fan
- Air flow
- Viscous Fan Drive removal
- Serpentine Poly V Belt
- Piling
- Tooth Shear
- Tooth wear
- Tensile failure
- Oil contamination
- Cord Edge failure
- Specifications
- Stabilized 580 Newton
- 550 Newton
- Stabilized –134 Hz Min
- Stabilized –134 Hz Min
- Stabilized –140 Hz Min
EMISSION CONTROL SYSTEM CRUZ
- Emission Control system – CRUZ 2600
- Description
- Trouble Shooting
FUEL SYSTEM
- Fuel System- CRDe
- Remedial action
- Remedial action
- Remove tappet cover.
DIAGNOSTIC SCORPIO CRDE ( ALL NEW)
- Guidelines for troubleshooting
- Accelrator Pedal Module 1
- Accelrator Pedal Module 2
- Air Flow
- Air Temprature
- Camshaft speed sensor
- Crankshaft sensor
- Terminal 15
- ADC Monitoring
- Atmospheric pressure sensor
- Battery
- Brake switch-
- Clutch switch.
- Communication Monitoring
- Controller and TPU Monitoring
- Coolant overheat Lamp
- Coolant Temprature sensor
- Cruise control
- ECU Monitoring
- EEPROM Monitoring
- EGR
- Error path for the Tachometer signal
- Error path of coolant temperature output
- Error path of offset between camshaft and crankshaft
- Fault path of air condition power stage
- Fuel Temprature sensor
- Glow control relay actuator
- Injector energising time
- Injector power stage
- K line
- Main relay
- Metering unit pump
- Monitoring module communication Monitoring
- Power Stage Monitoring
- Power stage voltage Monitoring
- Rail Pressure Sensor
- Sensor supply monitoring 1
- Sensor supply monitoring 2
- System lamp
- Vehicle speed sensing
- SCORPIO CRDe (All New)-Wiring details
- Index
ELECTRICAL WIRING & INTERCONNECTIONS
CLUTCH
- Clutch
- General
- Care of the System
- Trouble Shooting
- In Car Repairs
- Clutch Actuation Mechanism
- Clutch overhaul
- Inspection
- Specification & Wear Limit
- Tightening Torque’s
- Lubricant
- List of the MST
- General
- Care of the System
- Trouble Shooting
- Clutch Problem Causes
- Clutch cover & Disc runout
- Clutch Housing Misalignment
- In Car Repairs
- Clutch Actuation Mechanism.
- Clutch overhaul –
- Clutch cover & Disc runout --
- Clutch Housing Misalignment –
- Specifications & Wear Limits --
- List of the MST –
- Lubricant –
SERVICE MANUAL NGT 530 4 WD
- NGT 530-4 WD
- Care of the transmission --
- Service Diagnosis –
- Inspect the –
- Special Tools --
FRONT SUSPENSION
- Front Suspension
- Description
- Trouble Shooting
- Remedial action
- One Edge Wear
- Care of the system
- In Car repairs
- Steering Wheel Centralization
- Working principle, Dismantling, Assembly of the Front Suspen
- The front Wheel suspension in the 4 WD vehicles is wishbone
- Specifications –
- Lubricants –
- Tightening Torque’s
- List of the MST’s
PROPELLER SHAFT
- Propeller shaft
- Contents
- General
- Trouble shooting
- In car repairs
- Care of the system.
- Repairs
- Specification & Wear Limits.
- Tightening Torque
- General
- Trouble shooting –
- Drive condition
- In car repairs –
- Unbalance –
- Care of the system --
- Repairs --
- Specification & Wear Limits –
- Tightening Torque –
FRONT AXLE_4WD
- Front Axle
- Using the special tool
CHASSIS
- Chassis
- General
- Inspection
- Inspection Data
- Frame repair
- Tightening torque
HVAC
- HVAC
- Recommended Lubricants
- Description --
- Trouble Shooting –
- Now we have two tests
- The following procedure is recommended for evacuation.
STEERING
- Steering
- Contents
- Description
- Trouble Shooting
- Care of the system
- In Car repairs
- Dismantling & Assembly of the Steering Gear
- Working principle of the Steering Pump
- Specification
- Tightening Torque’s
- List of the MST’s.
- Recommended Lubricants
- Dextron Texmatic 1278 / 1888 From Caltex Atf