Kawasaki ZX-6R Ninja (2009) - Repair, Service Manual and Electrical Wiring Diagrams

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KAWASAKI ZX-6R NINJA (2009) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual and Wiring Diagrams, for motorcycles Kawasaki ZX-6R Ninja (2009).

 
CONTENTS:

GENERAL INFORMATION
- Before Servicing
- Model Identification
- General Specifications
- Unit Conversion Table

PERIODIC MAINTENANCE
- Periodic Maintenance Chart
- Torque and Locking Agent
- Specifications
- Special Tools
- Periodic Maintenance Procedures
- Throttle Control System Inspection
- Engine Vacuum Synchronization Inspection
- Idle Speed Inspection
- Idle Speed Adjustment
- Fuel Hose Inspection (fuel leak, damage, installation condition)
- Coolant Level Inspection
- Radiator Hose and Pipe Inspection (coolant leak, damage, installation condition)
- Valve Clearance Inspection
- Valve Clearance Adjustment
- Clutch Operation Inspection
- Air Pressure Inspection
- Wheel/Tire Damage Inspection
- Tire Tread Wear Inspection
- Wheel Bearing Damage Inspection
- Drive Chain Lubrication Condition Inspection
- Drive Chain Slack Inspection
- Drive Chain Slack Adjustment
- Wheel Alignment Inspection
- Drive Chain Wear Inspection
- Chain Guide Wear Inspection
- Brake Fluid Leak (Brake Hose and Pipe) Inspection
- Brake Hose and Pipe Damage and Installation Condition Inspection
- Brake Fluid Level Inspection
- Brake Pad Wear Inspection
- Brake Operation Inspection
- Brake Light Switch Operation Inspection
- Front Forks/Rear Shock Absorber Operation Inspection
- Front Fork Oil Leak Inspection
- Rear Shock Absorber Oil Leak Inspection
- Rocker Arm Operation Inspection
- Tie-Rod Operation Inspection
- Steering Play Inspection
- Steering Play Adjustment
- Steering Stem Bearing Lubrication
- Steering Damper Oil Leak Inspection
- Lights and Switches Operation Inspection
- Headlight Aiming Inspection
- Sidestand Switch Operation Inspection
- Engine Stop Switch Operation Inspection
- Chassis Parts Lubrication
- Bolts, Nuts and Fasteners Tightness Inspection
- Air Cleaner Element Replacement
- Fuel Hose Replacement
- Coolant Change
- Radiator Hose and O-ring Replacement
- Engine Oil Change
- Oil Filter Replacement
- Brake Hose and Pipe Replacement
- Brake Fluid Change
- Master Cylinder Rubber Parts Replacement
- Caliper Rubber Parts Replacement
- Spark Plug Replacement

FUEL SYSTEM (DFI)
- Exploded View
- DFI System
- DFI Parts Location
- Specifications
- Special Tools and Sealant
- DFI Servicing Precautions
- Troubleshooting the DFI System
- DFI System Troubleshooting Guide
- Self-Diagnosis
- Service Code Reading
- Service Code Erasing
- Main Throttle Sensor (Service Code 11)
- Inlet Air Pressure Sensor #1 (Service Code 12)
- Inlet Air Temperature Sensor (Service Code 13)
- Water Temperature Sensor (Service Code 14)
- Inlet Air Pressure Sensor #2 (Service Code 16)
- Crankshaft Sensor (Service Code 21)
- Speed Sensor (Service Code 24)
- Gear Position Switch (Service Code 25)
- Vehicle-down Sensor (Service Code 31)
- Subthrottle Sensor (Service Code 32)
- Oxygen Sensor - not activated (Service Code 33 (Equipped Models))
- Exhaust Butterfly Valve Actuator Sensor (Service Code 34)
- Immobilizer Amplifier (Service Code 35 (Equipped Models))
- Blank Key Detection (Service Code 36 (Equipped Models))
- ECU Communication Error (Service Code 39)
- Stick Coils #1, #2, #3, #4 (Service Code 51, 52, 53, 54)
- Radiator Fan Relay (Service Code 56)
- Subthrottle Valve Actuator (Service Code 62)
- Exhaust Butterfly Valve Actuator (Service Code 63)
- Air Switching Valve (Service Code 64)
- Oxygen Sensor Heater (Service Code 67 (Equipped Models))
- Oxygen Sensor - Incorrect Output Voltage (Service Code 94 (Equipped Models))
- Warning Indicator Light (LED)
- ECU
- DFI Power Source
- Fuel Line
- Fuel Pump
- Fuel Injectors
- Throttle Grip and Cables
- Throttle Body Assy
- Nozzle Assy
- Air Cleaner
- Air Line
- Fuel Tank
- Evaporative Emission Control System (CAL, SEA and TH Models)

COOLING SYSTEM
- Exploded View
- Coolant Flow Chart
- Specifications
- Special Tools
- Coolant
- Water Pump
- Radiator
- Thermostat
- Hoses and Pipes
- Water Temperature Sensor

ENGINE TOP END
- Exploded View
- Exhaust System Identification
- Specifications
- Special Tools and Sealant
- Clean Air System
- Cylinder Head Cover
- Camshaft Chain Tensioner
- Camshaft, Camshaft Chain
- Cylinder Head
- Valves
- Throttle Body Assy Holder
- Muffler

CLUTCH
- Exploded View
- Specifications
- Special Tool and Sealant
- Clutch Lever and Cable
- Clutch Cover
- Clutch

ENGINE LUBRICATION SYSTEM
- Exploded View
- Engine Oil Flow Chart
- Specifications
- Special Tools and Sealant
- Engine Oil and Oil Filter
- Oil Pan
- Oil Pressure Relief Valve
- Oil Pump
- Oil Cooler
- Oil Pressure Measurement
- Oil Pressure Switch

ENGINE REMOVAL/INSTALLATION
- Exploded View
- Special Tool
- Engine Removal/Installation

CRANKSHAFT/TRANSMISSION
- Exploded View
- Specifications
- Special Tools and Sealants
- Crankcase
- Crankshaft and Connecting Rods
- Pistons
- Starter Idle Gear and Starter Clutch
- Transmission
- External Shift Mechanism

WHEELS/TIRES
- Exploded View
- Specifications
- Special Tools
- Wheels (Rims)
- Tires
- Hub Bearing

FINAL DRIVE
- Exploded View
- Specifications
- Special Tools
- Drive Chain
- Sprocket, Coupling

BRAKES
- Exploded View
- Specifications
- Special Tools
- Brake Lever, Brake Pedal
- Calipers
- Brake Pads
- Master Cylinder
- Brake Disc
- Brake Fluid
- Brake Hose

SUSPENSION
- Exploded View
- Specifications
- Special Tools
- Front Fork
- Rear Shock Absorber
- Swingarm
- Tie-Rod, Rocker Arm

STEERING
- Exploded View
- Specifications
- Special Tools
- Steering
- Steering Damper
- Steering Stem
- Handlebar

FRAME
- Exploded View
- Seats
- Fairings
- Side Covers
- Seat Covers
- Fenders
- Frame
- Windshield
- Guard
- Sidestand

ELECTRICAL SYSTEM
- Exploded View
- Specifications
- Special Tools and Sealant
- Parts Location
- Wiring Diagram (US, CAL and CA Models)
- Wiring Diagram (Other than US, CAL and CA Models)
- Precautions
- Electrical Wiring
- Battery
- Charging System
- Ignition System
- Electric Starter System
- Lighting System
- Air Switching Valve
- Radiator Fan System
- Meter, Gauge, Indicator Unit
- Immobilizer System (Equipped Models)
- Switches and Sensors
- Relay Box
- Fuse

APPENDIX
- Cable, Wire, and Hose Routing
- Troubleshooting Guide