Kawasaki Ninja ZX-14 ZZR 1400 ABS (2006-11) - Repair, Service Manual, Wiring Diagrams and Owners Manual

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KAWASAKI NINJA ZX-14 ZZR 1400 ABS (2006-11) - SERVICE MANUAL - WIRING DIAGRAMS - OWNERS MANUAL

- English Service Manual / Repair Manual, Wiring Diagrams and Owners Manual for motorcycles Kawasaki Ninja ZX-14 ZZR 1400 ABS (2006-11).

 
CONTENTS:

SERVICE MANUAL (2006-2011)

1.General Information
- Before starting to perform an inspection service or carry out a
- Battery Ground
- Edges of Parts
- Solvent
- Cleaning vehicle before disassembly
- Arrangement and Cleaning of Removed Parts
- Storage of Removed Parts
- Inspection
- Replacement Parts
- Assembly Order
- Tightening Sequence
- Tightening Torque
- Force
- Gasket, O-ring
- Liquid Gasket, Non-permanent Locking Agent
- Press
- Ball Bearing and Needle Bearing
- Oil Seal, Grease Seal
- Circlips, Cotter Pins
- Lubrication
- Direction of Engine Rotation
- Electrical Wires
- Instrument
- ZX1400A6F (Europe) Left Side View
- ZX1400A6F (Europe) Right Side View
- Frame Number
- Engine Number
- ZX1400A6F (United States and Canada) Left Side View
- ZX1400A6F (United States and Canada) Right Side View
- ZX1400A6F (Malaysia) Left Side View
- ZX1400A6F (Malaysia) Right Side View
- ZX1400B6F (Europe) Left Side View
- ZX1400B6F (Europe) Right Side View
- ZX1400B6F (Malaysia) Left Side View
- ZX1400B6F (Malaysia) Right Side View
- Overview
- Structure and Function
- System failure and maintenance
- Prefixes for Units
- Units of Temperature
2.Periodic Maintenance
- The scheduled maintenance must be done in accordance with this c
- The following tables list the tightening torque for the major fa
- Inside Circlip Pliers:
- Fuel System (DFI)
- Throttle Control System Inspection
- Engine Vacuum Synchronization Inspection
- Idle Speed Inspection
- Idle Speed Adjustment
- Fuel Hose Inspection (fuel leak, damage, installation condition)
- Cooling System
- Evaporative Emission Control System (California Model)
- Air Suction System
- Engine Top End
- Clutch and Drive Train
- Wheels/Tires
- Drive Train
- Brake System
- Suspensions
- Steering System
- Electrical System
- Others
- Replacement Parts
3.Fuel System (DFI)
- DFI System
- Terminal Numbers of ECU Connectors
- Main Throttle Sensor [A]
- Oil Pressure Gauge, 5 kgf/cm :
- DFI Servicing Precautions
- Torque -
- Outline
- Special Tool -
- Sealant -
- Special Tool -
- DFI Diagnosis Flow Chart
- Inquiries to Rider
- NOTE
- Self-diagnosis Outline
- Self-diagnosis Procedures
- Self-Diagnosis Flow Chart
- Backups
- The main throttle sensor is a rotating variable resistor that ch
- Main Throttle Sensor Removal/Adjustment
- Input Voltage Inspection
- Output Voltage Inspection
- Resistance Inspection
- Main Throttle Sensor Circuit
- CAUTION
- Removal
- Installation
- Input Voltage Inspection
- Output Voltage Inspection
- Inlet Air Pressure Sensor Circuit
- Removal/Installation
- Output Voltage Inspection
- Sensor Resistance Inspection
- Inlet Air Temperature Sensor Circuit
- Removal/Installation
- Torque -
- Output Voltage Inspection
- Sensor Resistance Inspection
- Water Temperature Sensor Circuit
- CAUTION
- Removal
- Installation
- Input Voltage Inspection
- Output Voltage Inspection
- Atmospheric Pressure Sensor Circuit
- Atmospheric Pressure/Altitude Relationship
- Crankshaft Sensor Removal/Installation
- Crankshaft Sensor Inspection
- Crankshaft Sensor Circuit
- Camshaft Position Sensor Removal/Installation
- Camshaft Position Sensor Inspection
- Camshaft Position Sensor Circuit
- Speed Sensor Removal/Installation
- Speed Sensor Inspection
- Input Voltage Inspection
- Output Voltage Inspection
- Gear Position Switch Removal/Installation
- Gear Position Switch Inspection
- Input Voltage Inspection
- Gear Position Switch Circuit
- This sensor has a weight [A] with two magnets inside, and sends
- Removal
- Installation
- Inspection
- Vehicle-down Sensor Circuit
- The subthrottle sensor is a rotating variable resistor that chan
- Subthrottle Sensor Removal/Adjustment
- Input Voltage Inspection
- Output Voltage Inspection
- Resistance Inspection
- Subthrottle Sensor Circuit
- Antenna Resistance Inspection
- Amplifier Input Voltage Inspection
- User Key Inspection
- Immobilizer System Circuit
- Fuel Pump Relay Removal
- Fuel Pump Relay Inspection
- Fuel Pump Relay Circuit
- Stick Coil ##1: Service Code 51
- Removal/Installation
- Input Voltage Inspection
- Stick Coil Circuit
- Subthrottle Valve Actuator Removal
- Subthrottle Valve Actuator Inspection
- Resistance Inspection
- Input Voltage Inspection
- Subthrottle Valve Actuator Circuit
- ECU Main Relay Inspection
- CAUTION
- ECU Identification
- ECU Removal
- ECU Installation
- ECU Power Supply Inspection
- ECU Power Source Circuit
- CAN Communication Line Circuit
- ECU Fuse Removal
- ECU Fuse Installation
- ECU Fuse Inspection
- Light (LED) Inspection
- Warning Indicator Light (LED) Circuit
- Fuel Pressure Inspection
- Special Tools -
- Fuel Flow Rate Inspection
- Fuel Pump Removal
- Fuel Pump Installation
- Operation Inspection
- Operating Voltage Inspection
- Fuel Pump Circuit
- Removal/Installation
- Power Source Voltage Inspection
- Output Voltage Inspection
- Audible Inspection
- Injector Signal Test
- Injector Resistance Inspection
- Injector Unit Test
- Injector Fuel Line Inspection
- Fuel Injector Circuit
- Free Play Inspection
- Free Play Adjustment
- Cable Installation
- Cable Lubrication
- Idle Speed Inspection
- Throttle Bore Cleaning
- Synchronization Inspection
- Synchronization Adjustment
- Throttle Body Assy Removal
- Throttle Body Assy Installation
- Throttle Body Assy Disassembly
- Element Removal
- Element Installation
- Air Cleaner Element Inspection
- Air Cleaner Element Holder Removal
- Air Cleaner Element Holder Installation
- Oil Draining
- Rear Air Inlet Duct Removal
- Rear Air Inlet Duct Installation
- Front and Middle Air Inlet Duct Removal
- Front and Middle Air Inlet Duct Installation
- Fuel Tank Removal
- Fuel Tank Installation
- Fuel Tank and Cap Inspection
- Fuel Tank Cleaning
- The Evaporative Emission Control System routes fuel vapors from
- Parts Removal/Installation
- Hose Inspection
- Separator Inspection
- Separator Operation Test
- Canister Inspection
4.Cooling System
- Coolant Deterioration Inspection
- Coolant Level Inspection
- Coolant Draining
- Coolant Filling
- Pressure Testing
- Cooling System Flushing
- Coolant Reserve Tank Removal/Installation
- Water Pump Removal
- Water Pump Installation
- Water Pump Impeller Inspection
- Radiator and Radiator Fan Removal
- Radiator and Radiator Fan Installation
- Radiator Inspection
- Radiator Cap Inspection
- Radiator Filler Neck Inspection
- Thermostat Removal
- Thermostat Installation
- Thermostat Inspection
- Hose Installation
- Torque -
- Hose Inspection
- CAUTION
- Water Temperature Sensor Removal
- Water Temperature Sensor Inspection
5.Engine Top End
- Compression Gauge, 20 kgf/cm :
- Air Suction Valve Removal
- Air Suction Valve Installation
- Air Suction Valve Inspection
- Air Switching Valve Removal
- Air Switching Valve Installation
- Air Switching Valve Operation Test
- Air Switching Valve Unit Test
- Clean Air System Hose Inspection
- Cylinder Head Cover Removal
- Cylinder Head Cover Installation
- Camshaft Chain Tensioner Removal
- Camshaft Chain Tensioner Installation
- Camshaft Removal
- Camshaft Installation
- Camshaft, Camshaft Cap Wear
- Camshaft Runout
- Cam Wear
- Camshaft Chain Removal
- Camshaft Chain Installation
- Cylinder Compression Measurement
- Owner's Tool -
- Special Tools -
- Torque -
- Cylinder Head Removal
- Cylinder Head Installation
- Cylinder Head Warp
- Valve Clearance Inspection
- Valve Removal
- Valve Installation
- Valve Guide Removal
- Valve Guide Installation
- Valve-to-Guide Clearance Measurement (Wobble Method)
- Valve Seat Inspection
- Valve Seat Repair
- Throttle Body Holder Installation
- Torque -
- WARNING
- Muffler Body Removal/Installation
- Exhaust Pipe Removal
- Exhaust Pipe Installation
6.Clutch
- Inside Circlip Pliers:
- Clutch Lever Adjustment
- Clutch Master Cylinder Removal
- Clutch Master Cylinder Installation
- Clutch Master Cylinder Disassembly
- Clutch Master Cylinder Assembly
- Clutch Master Cylinder Inspection
- Clutch Slave Cylinder Removal
- Clutch Slave Cylinder Installation
- Clutch Slave Cylinder Disassembly
- Clutch Slave Cylinder Assembly
- Clutch Fluid Level Inspection
- Clutch Fluid Change
- Bleeding the Clutch Line
- Clutch Hose Removal/Installation
- Clutch Hose and Connection Inspection
- Clutch Cover Removal
- Clutch Cover Installation
- Clutch Removal
- Special Tool -
- Special Tool -
- Clutch Installation
- Clutch Plate Assembly Inspection
- Clutch Plate Assembly Adjustment
- Clutch Plate, Wear, Damage Inspection
- Clutch Plate Warp Inspection
- Clutch Spring Free Length Measurement
7.Engine Lubrication System
- Oil Pressure Gauge, 10 kgf/cm :
- WARNING
- Oil Level Inspection
- Engine Oil Change
- Oil Filter Replacement
- Oil Pan Removal
- Oil Pan Installation
- Oil Pressure Relief Valve Removal
- Oil Pressure Relief Valve Installation
- Oil Pressure Relief Valve Inspection
- Oil Pump Removal
- Oil Pump Installation
- Oil Cooler Removal
- Oil Cooler Installation
- Oil Pressure Measurement
- Special Tools -
- Torque -
- Oil Pressure Switch Removal
- Oil Pressure Switch Installation
8.Engine Removal/Installation
- Engine Removal
- Engine Installation
9.Crankshaft/Transmission
- Bearing Puller:
- Crankcase Splitting
- Crankcase Assembly
- Crankshaft Removal
- Crankshaft Installation
- Connecting Rod Removal
- Connecting Rod Installation
- Crankshaft/Connecting Rod Cleaning
- Connecting Rod Bend
- Connecting Rod Twist
- Connecting Rod Big End Side Clearance
- Connecting Rod Big End Bearing Insert/Crankpin Wear
- Crankshaft Side Clearance
- Crankshaft Runout
- Crankshaft Main Bearing Insert/Journal Wear
- Piston Removal
- Special Tool -
- Piston Installation
- Cylinder Wear (Upper Crankcase)
- Piston Wear
- Piston Ring, Piston Ring Groove Wear
- Piston Ring Groove Width
- Piston Ring Thickness
- Piston Ring End Gap
- Front Balancer Removal
- Front Balancer Installation
- Rear Balancer Removal
- Rear Balancer Installation
- Balancer Adjustment
- Balancer Damper Inspection
- Starter Motor Clutch Removal
- Starter Motor Clutch Installation
- Starter Motor Clutch Disassembly
- Starter Motor Clutch Assembly
- Starter Clutch Inspection
- Torque Limiter Removal
- Torque Limiter Installation
- Shift Pedal Removal
- Shift Pedal Installation
- External Shift Mechanism Removal
- External Shift Mechanism Installation
- External Shift Mechanism Inspection
- Transmission Shaft Removal
- Transmission Shaft Installation
- Transmission Shaft Disassembly
- Transmission Shaft Assembly
- Shift Drum and Fork Removal
- Shift Drum and Fork Installation
- Shift Drum Disassembly
- Shift Drum Assembly
- Shift Fork Bending
- Shift Fork/Gear Groove Wear
- Shift Fork Guide Pin/Drum Groove Wear
- Gear Dog and Gear Dog Hole Damage
10.Wheels/Tires
- Bearing Driver Set:
- Front Wheel Removal
- Special Tools -
- Front Wheel Installation
- Rear Wheel Removal
- Rear Wheel Installation
- Wheel Inspection
- Axle Inspection
- Balance Inspection
- Balance Adjustment
- Balance Weight Removal
- Balance Weight Installation
- Air Pressure Inspection/Adjustment
- Tire Inspection
- Tire Removal
- Tire Installation
- Tire Repair
- Hub Bearing Removal
- Special Tools -
- Hub Bearing Installation
- Hub Bearing Inspection
- Hub Bearing Lubrication
11.Final Drive
- Inside Circlip Pliers:
- Drive Chain Slack Inspection
- Drive Chain Slack Adjustment
- Wheel Alignment Inspection/Adjustment
- Drive Chain Wear Inspection
- Drive Chain Lubrication
- Drive Chain Removal
- Drive Chain Installation
- Engine Sprocket Removal
- Engine Sprocket Installation
- Rear Sprocket Removal
- Rear Sprocket Installation
- Coupling Installation
- Coupling Bearing Removal
- Coupling Bearing Installation
- Coupling Bearing Inspection
- Coupling Bearing Lubrication
- Coupling Damper Inspection
- Sprocket Wear Inspection
- Rear Sprocket Warp Inspection
12.Brakes
- Dummy Page
- ZX1400A Models
- ZX1400B Models
- Inside Circlip Pliers:
- Brake Lever Position Adjustment
- Brake Pedal Position Inspection
- Brake Pedal Position Adjustment
- Brake Pedal Removal
- Brake Pedal Installation
- Front Caliper Removal
- Rear Caliper Removal
- Caliper Installation
- Front Caliper Disassembly
- Front Caliper Assembly
- Rear Caliper Disassembly
- Rear Caliper Assembly
- Caliper Fluid Seal Damage
- Caliper Dust Seal Damage
- Caliper Piston and Cylinder Damage
- Front Brake Pad Removal
- Front Brake Pad Installation
- Rear Brake Pad Removal
- Rear Brake Pad Installation
- Brake Pad Wear Inspection
- Front Master Cylinder Removal
- Front Master Cylinder Installation
- Rear Master Cylinder Removal
- Rear Master Cylinder Installation
- Front Master Cylinder Disassembly
- Rear Master Cylinder Disassembly
- Master Cylinder Assembly
- Master Cylinder Inspection (Visual Inspection)
- Brake Disc Removal
- Brake Disc Installation
- Brake Disc Wear
- Brake Disc Warp
- Brake Fluid Level Inspection
- Brake Fluid Change
- Brake Line Bleeding
- Brake Hose and Pipe Removal/Installation
- Brake Hose and Pipe Inspection
- Parts Location
- ABS System Wiring Diagram
- Terminal Names
- ABS Servicing Precautions
- ABS Troubleshooting Outline
- ABS Diagnosis Flow Chart
- Inquiries to Rider
- Pre-Diagnosis Inspection 1
- Pre-Diagnosis Inspection 2
- Self-diagnosis Outline
- Self-diagnosis Flow Chart
- How to Read Service Codes
- How to Erase Service Codes
13.Suspension
- Inside Circlip Pliers:
- Rebound Damping Force Adjustment
- Compression Damping Force Adjustment
- Spring Preload Adjustment
- Front Fork Removal (Each Fork Leg)
- Front Fork Installation
- Front Fork Oil Change
- Front Fork Disassembly
- Front Fork Assembly
- Inner Tube Inspection
- Dust Seal Inspection
- Spring Tension
- Rebound Damping Force Adjustment
- Compression Damping Force Adjustment
- Spring Preload Adjustment
- Rear Shock Absorber Removal
- Rear Shock Absorber Installation
- Rear Shock Absorber Inspection
- Rear Shock Absorber Scrapping
- Swingarm Removal
- Special Tool -
- Swingarm Installation
- Swingarm Bearing Removal
- Swingarm Bearing Installation
- Swingarm Bearing, Sleeve Inspection
- Chain Guide Inspection
- Tie-Rod Removal
- Special Tools -
- Tie-Rod Installation
- Rocker Arm Removal
- Rocker Arm Installation
- Tie-Rod and Rocker Arm Bearing Removal
- Tie-Rod and Rocker Arm Bearing Installation
- Rocker Arm/Tie-Rod Bearing, Sleeve Inspection
- Rocker Arm/Tie-Rod Bearing Lubrication
14.Steering
- Head Pipe Outer Race Press Shaft:
- Steering Inspection
- Steering Adjustment
- Stem, Stem Bearing Removal
- Special Tool -
- Special Tool -
- Stem, Stem Bearing Installation
- Steering Stem Bearing Lubrication
- Steering Stem Warp
- Stem Cap Deterioration, Damage
- Handlebar Removal
- Handlebar Installation
15.Frame
- Seat Removal
- Seat Installation
- Lower Fairing Removal
- Lower Fairing Installation
- Fairing Cover Removal
- Middle Fairing Removal
- Middle Fairing Installation
- Windshield Removal
- Windshield Installation
- Upper Fairing Removal
- Upper Fairing Disassembly
- Seat Cover Removal
- Seat Cover Installation
- Front Fender Removal
- Front Fender Installation
- Flap and Rear Fender Removal
- Flap and Rear Fender Installation
- Rear Frame Removal
- Rear Frame Installation
- Frame Inspection
- Center Stand Removal (Equipped Models)
- Center Stand Installation (Equipped Models)
- Sidestand Removal
- Sidestand Installation
16.Electrical System
- Hand Tester:
- There are a number of important precautions that are musts when
- Wiring Inspection
- Special Tool -
- Battery Removal
- Battery Installation
- Battery Activation
- Precautions
- Interchange
- Alternator Cover Removal
- Alternator Cover Installation
- Stator Coil Removal
- Stator Coil Installation
- Alternator Rotor Removal
- Alternator Rotor Installation
- Alternator Inspection
- Regulator/Rectifier Inspection
- Charging Voltage Inspection
- Charging System Circuit
- Ignition System Circuit
- Starter Motor Removal
- Starter Motor Installation
- Starter Motor Disassembly
- Starter Motor Assembly
- Brush Inspection
- Commutator Cleaning and Inspection
- Armature Inspection
- Brush Lead Inspection
- Right-hand End Cover Assembly Inspection
- Starter Relay Inspection
- Electric Starter Circuit
- This motorcycle adopt the daylight system and have a headlight r
- Headlight Beam Horizontal Vertical Adjustment
- Headlight Beam Vertical Adjustment
- Headlight Bulb Replacement
- City Light Bulb Replacement
- Headlight Removal/Installation
- Headlight Relay Inspection
- Tail/Brake Light (LED) Removal
- Tail/Brake Light (LED) Installation
- License Plate Light Bulb Replacement
- Headlight/Tail Light Circuit
- Turn Signal Light Circuit
- Air Switching Valve Operation Test
- Air Switching Valve Unit Test
- Fan Motor Inspection
- Radiator Fan Circuit
- Meter Unit Removal
- Meter Unit Installation
- Meter Unit Disassembly
- Meter Unit Inspection
- Meter Unit Circuit
- This motorcycle is equipped with an immobilizer system to protec
- Operational Cautions
- Spare User Key Registration Flow Chart
- All Keys Initial Registration Flow Chart
- Immobilizer System Circuit
- Brake Light Timing Inspection
- Brake Light Timing Adjustment
- Switch Inspection
- Rear Brake Light Switch Connections
- Sidestand Switch Connections
- Oil Pressure Switch Connections *
- Water Temperature Sensor Inspection
- Speed Sensor Removal
- Speed Sensor Installation
- Speed Sensor Inspection
- Fuel Level Sensor Inspection
- Fuel Reserve Switch Inspection
- Gear Position Switch Removal
- Gear Position Switch Installation
- Gear Position Switch Inspection
- The relay box [A] has relays and diodes. The relays and diodes c
- Relay Box Removal
- Relay Circuit Inspection
- Diode Circuit Inspection
- Relay Box Internal Circuit
- 30 A Main Fuse Removal
- Fuse Box Fuse Removal
- 15 A ECU Fuse Removal
- Fuse Installation
- Fuse Inspection
17.Appendix
- ZX1400B Models
- ZX1400B Models
- ZX1400B Models
- ZX1400B Models
- ZX1400B Models
- ZX1400B Models
- ZX1400B Models
- ZX1400B Models
- California Model
- NOTE
- Engine Doesn't Start, Starting Difficulty:
- Poor Running at Low Speed:
- Poor Running or No Power at High Speed:
- Overheating:
- Over Cooling:
- Clutch Operation Faulty:
- Gear Shifting Faulty:
- Abnormal Engine Noise:
- Abnormal Drive Train Noise:
- Abnormal Frame Noise:
- Oil Pressure Warning Light Goes On:
- Exhaust Smokes Excessively:
- Handling and/or Stability Unsatisfactory:
- Brake Doesn't Hold:
- Battery Trouble:


OWNERS MANUAL

Specifications
Serial Number Locations
Location Of Parts
Loading And Accessories Information
General Information
- Meter Instruments
- Keys
- Ignition Switch/Steering Lock
- Right Handlebar Switches
- Left Handlebar Switches
- Brake/Clutch Lever Adjuster
- Fuel Tank Cap
- Fuel Tank
- Stand
- Seat
- Single Seat Cover
- Helmet Hooks
- Tool Kit Compartment
- Air Cleaner Intake
Break-In
How To Ride The Motorcycle
- Starting the Engine
- Jump Starting
- Moving Off
- Shifting Gears
- Braking
- Anti-lock Brake System (ABS) for models equipped with ABS
- Stopping the Engine
- Stopping the Motorcycle in an Emergency
- Parking
- Catalytic Converter
- KTRC (Kawasaki TRaction Control)
- Power Mode
- KTRC and Power Mode Combination
Safe Operation
- Safe Riding Technique
- Daily Safety Checks
- Additional Considerations for High Speed Operation
Maintenance And Adjustment
- Periodic Maintenance Chart
- Engine Oil
- Cooling System
- Spark Plugs
- Evaporative Emission Control System (California model only)
- Valve Clearance
- Kawasaki Clean Air System
- Air Cleaner
- Throttle Control System
- Engine Vacuum Synchronization
- Idle Speed
- Clutch
- Drive Chain
- Brakes
- Brake Light Switches
- Front Fork
- Rear Shock Absorber
- Wheels
- Battery
- Headlight Beam
- Fuses
- General Lubrication
- Cleaning Your Motorcycle
- Bolt and Nut Tightening
Storage
Troubleshooting Guide
Your Warranty/Owner Satisfaction　
Reporting Safety Defects
Environmental Protection
Maintenance Record
Location Of Labels