Jeep Wrangler TJ 1999 to 2005 - Service Manual - Repair Manual

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JEEP WRANGLER TJ (1999-2005) - SERVICE MANUAL

- English Service Manual, to vehicles Jeep Wrangler TJ 1999 to 2005.


CONTENTS:
  

JEEP WRANGLER - SERVICE MANUAL (1999)


Etj_tab
Etj_ina
Introduction
General information
Etj_in
Introduction
General information
Etj_00
Lubrication and maintenance
General information
Maintenance schedules
Jump starting, hoisting and towing
Etj_02
Suspension
Alignment
Front suspension
Rear suspension
Etj_03
Differential and driveline
Propeller shafts
181 fbi axle
194 rbi axle
216 rbi rear axle
Etj_05
Brakes
Base brake system
Antilock brakes
Etj_06
Clutch
General information
Description and operation
Diagnosis and testing
Service procedures
Removal and installation
Specifications
Etj_07
Cooling system
General information
Description and operation
Diagnosis and testing
Service procedures
Removal and installation
Cleaning and inspection
Adjustments
Specifications
Special tools
Etj_08a
Battery
Description and operation
Diagnosis and testing
Service procedures
Removal and installation
Specifications
Etj_08b
Starting systems
Description and operation
Diagnosis and testing
Removal and installation
Specifications
Etj_08c
Charging system
Description and operation
Diagnosis and testing
Removal and installation
Specifications
Etj_08d
Ignition system
Description and operation
Diagnosis and testing
Removal and installation
Specifications
Etj_08e
Instrument panel systems
Description and operation
Diagnosis and testing
Removal and installation
Etj_08ea
Instrument panel systems
Removal and installation
Etj_08f
Audio systems
General information
Description and operation
Diagnosis and testing
Removal and installation
Etj_08g
Horn systems
Description and operation
Diagnosis and testing
Removal and installation
Etj_08h
Speed control system
Description and operation
Diagnosis and testing
Removal and installation
Specifications
Etj_08j
Turn signal and hazard warning systems
Description and operation
Diagnosis and testing
Removal and installation
Etj_08k
Wiper and washer systems
General information
Description and operation
Diagnosis and testing
Removal and installation
Etj_08l
Lamps
Lamp diagnosis
Headlamp alignment
Lamp bulb service
Lamp service
Lamp systems
Bulb application
Etj_08la
Lamps
Lamp diagnosis
Lamp bulb service
Lamp service
Bulb application
Etj_08m
Passive restraint systems
Description and operation
Diagnosis and testing
Service procedures
Removal and installation
Adjustments
Special tools
Etj_08n
Electrically heated systems
General information
Description and operation
Diagnosis and testing
Service procedures
Removal and installation
Etj_08o
Power distribution systems
Description and operation
Removal and installation
Etj_08q
Vehicle theft/security systems
General information
Description and operation
Diagnosis and testing
Service procedures
Removal and installation
Etj_08u
Chime/buzzer warning systems
General information
Description and operation
Diagnosis and testing
Removal and installation
Etj_08w
Wiring diagrams
8w-01 general information
8w-02 component index
8w-10 power distribution
8w-11 fuse/fuse block
8w-15 ground distribution
8w-20 charging system
8w-21 starting system
8w-30 fuel/ignition systems
8w-31 transmission control system
8w-35 anti-lock brakes
8w-40 instrument cluster
8w-41 horn/cigar lighter/power outlet
8w-42 air conditioning-heater
8w-43 airbag system
8w-44 interior lighting
8w-47 audio system
8w-48 rear window defogger
8w-50 front lighting
8w-51 rear lighting
8w-52 turn signals
8w-53 wipers
8w-70 splice information
8w-80 connector pin-outs
8w-90 connector/ground locations
8w-95 splice locations
Etj_09
Engine
Standard service information
Engine diagnosis
2.5l engine
4.0l engine
Etj_11
Exhaust system
General information
Diagnosis and testing
Removal and installation
Specifications
Etj_13
Frame and bumpers
Bumpers
Frame
Etj_13a
Frame and bumpers
Bumpers
Etj_14
Fuel system
Fuel delivery system
Fuel injection system
Etj_14a
Fuel system
General information
Etj_19
Steering
Power steering
Power steering pump
Power steering gear
Steering linkage
Steering column
Etj_21
Transmission and transfer case
Ax5 manual transmission
Ax15 manual transmission
Automatic transmission-30/32rh
Nv231 transfer case
Etj_22
Tires and wheels
Tires
Wheels
Etj_23
Body
General service information
Paint
Stationary glass
Seats
Body component service
Etj_24
Heating and air conditioning
General information
Description and operation
Diagnosis and testing
Service procedures
Removal and installation
Etj_25
Emission control systems
On-board diagnostics
Evaporative emission controls
Etj_25a
Emission control systems
On-board diagnostics
Evaporative emission controls


JEEP WRANGLER - SERVICE MANUAL (2003)


Tj service manual
Foreword
Group tab locator
Intro-introduction
Vehicle safety certification label
Vehicle identification number
Vehicle emission control information (veci) label
Body code plate
International symbols
Fastener identification
Fastener usage
Metric system
Torque references
0-lubrication & maintenance
International symbols
Parts & lubricant recommendation
Fluid types
Fluid capacities
Maintenance schedules
Hoisting
Towing
Jump starting
Emergency tow hooks
2-suspension
Wheel alignment
Front
Rear
3-differential & driveline
Propeller shaft
Front axle - 181fbi
Front axle - 216fbi
Rear axle - 194rbi
Rear axle - 216rbi
5-brakes
Brakes - base
Brakes - abs
6-clutch
Clutch
Clutch disc
Clutch release bearing
Flywheel
Pilot bearing
Linkage
Master cylinder
Clutch pedal
Clutch pedal position switch
7-cooling
Cooling
Accessory drive
Engine
Transmission
8a-audio
Audio
Amplified subwoofer
Antenna body & cable
Radio
Radio noise suppression ground strap
Speaker
8b-chime/buzzer
Chime warning system
8e-electronic control modules
Communication
Controller antilock brake
Data link connector
Powertrain control module
Sentry key immobilizer module
Transmission control module
8f-engine systems
Battery system
Charging
Starting
8g-heated systems
Window defogger
Rear window defogger grid
Rear window defogger relay
Rear window defogger switch
8h-horn
Horn system
Horn
Horn relay
Horn switch
8i-ignition control
Ignition control
Auto shut down relay
Camshaft position sensor - 2.4l
Camshaft position sensor - 4.0l
Coil rail - 4.0l
Ignition coil - 2.4l
Spark plug
Spark plug cable
8j-instrument cluster
Instrument cluster
Abs indicator
Airbag indicator
Brake/park brake indicator
Check gauges indicator
Cruise indicator
Engine temperature gauge
Fog lamp indicator
Front lock indicator
Fuel gauge
High beam indicator
Low fuel indicator
Malfunction indicator lamp (mil)
Odometer
Oil pressure gauge
Rear lock indicator
Seatbelt indicator
Shift indicator (transfer case)
Skis indicator
Speedometer
Tachometer
Turn signal indicator
Upshift indicator
Voltage gauge
8l-lamps
Lamps/lighting - exterior
Lamps/lighting - interior
8n-power systems
Automatic day / night mirror
8o-restraints
Restraints
Airbag control module
Child restraint anchor
Clockspring
Driver airbag
Front seat belt & retractor
Front seat belt buckle
Passenger airbag
Passenger airbag door
Passenger airbag on/off switch
Rear seat belt & retractor
Rear seat belt buckle
Seat belt switch
Seat belt turning loop adjuster
8p-speed control
Speed control
Cable
Servo
Switch
Vacuum reservoir
8q-vehicle theft security
Vehicle theft security
Skis indicator
Transponder key
8r-wipers/washers
Front wipers/washers
Rear wipers/washers
8w-wiring
8w-01 wiring diagram information
8w-02 component index
8w-10 power distribution
8w-11 fuse block
8w-15 ground distribution
8w-18 bus communication
8w-20 charging system
8w-21 starting system
8w-30 fuel/ignition system
8w-31 transmission control system
8w-33 vehicle speed control
8w-35 antilock brakes
8w-39 vehicle theft security system
8w-40 instrument cluster
8w-41 horn/cigar lighter/power outlet
8w-42 air conditioning-heater
8w-43 airbag system
8w-44 interior lighting
8w-47 audio system
8w-48 rear window defogger
8w-50 front lighting
8w-51 rear lighting
8w-52 turn signals
8w-53 wipers
8w-70 splice information
8w-80 connector pin-outs
8w-91 connector/ground/splice location
8w-97 power distribution
9-engine
Engine 2.4l
Engine 4.0l
11-exhaust system
Exhaust system
Catalytic converter
Exhaust pipe
Heat shields
Muffler
Tailpipe
13-frame & bumpers
Frame & bumpers
Front extension
Front bumper
Rear extension
Rear bumper
Frame
Transfer case skid plate
Fuel tank skid plate
Front tow hook
Rear tow hook
Transmission skid plate
14-fuel system
Fuel delivery
Fuel injection
19-steering
Steering
Column
Gear
Linkage
Pump
21-transmission and transfer case
Manual - nv1500
Manual - nv3550
Automatic transmission - 42rle
Transfer case - nv231
Transfer case - nv241
22-tires/wheels
Tires/wheels
Tires
Spare tire
Spare tire carrier
Wheels
Studs
23-body
Body
Tailgate
Full door
Half door
Exterior
Hood
Instrument panel
Interior
Paint
Removeable top
Seats
Stationary glass
Weatherstrip/seals
Body structure
24-heating & air conditioning
Heating & air conditioning
Controls
Distribution
Plumbing
25-emissions control
Emissions control
Evaporative emissions
Index
Comments


JEEP WRANGLER - SERVICE MANUAL (2004)


2004-tj-sm
Main welcome page
Instructions
Tj powertrain
Tj body
Tj chassis
Tj transmission
Tj service manual
Foreword
Group tab locator
In-introduction
0-lubrication & maintenance
2-suspension
3-differential & driveline
5-brakes
6-clutch
7-cooling
8a-audio/video
8b-chime/buzzer
8e-electronic control modules
8f-engine systems
8g-heated systems
8h-horn
8i-ignition control
8j-instrument cluster
8l-lamps
8n-power systems
8o-restraints
8p-speed control
8q-vehicle theft security
8r-wipers/washers
8w-wiring
9-engine
11-exhaust system
13-frame & bumpers
14-fuel system
19-steering
21-transmission and transfer case
22-tires/wheels
23-body
24-heating & air conditioning
25-emissions control
Index
Comments
2004-tj-body
Main welcome page
Instructions
Tj service manual
Tj powertrain
Tj chassis
Tj transmission
Tj body
Table of contents
1.0 introduction
2.0 identification of system
3.0 system description and functional operation
4.0 disclaimers, safety, warning
5.0 required tools and equipment
6.0 glossary of terms
7.0 diagnostic information and procedures
8.0 system component locations
9.0 connector pinouts
10.0 schematic diagrams
Comments
2004-tj-chassis
Main welcome page
Instructions
Tj service manual
Tj powertrain
Tj body
Tj transmission
Tj chassis
Table of contents
1.0 introduction
2.0 identification of system
3.0 system description and functional operation
4.0 disclaimers, safety warnings
5.0 required tools and equipment
6.0 glossary of terms
7.0 diagnostic information and procedures
8.0 component locations
9.0 connector pinouts
10.0 schematic diagrams
Comments
2004-tj-powertrain
Main welcome page
Instructions
Tj service manual
Tj body
Tj chassis
Tj transmission
Tj powertrain
Table of contents
1.0 introduction
2.0 identification of system
3.0 system description and functional operation
4.0 disclaimers, safety, warnings
5.0 required tools and equipment
6.0 acronyms
7.0 diagnostic information and procedures
8.0 component locations
9.0 connector pinouts
10.0 schematic diagrams
11.0 charts and graphs
Comments
2004-tj-transmission
Main welcome page
Instructions
Tj service manual
Tj powertrain
Tj body
Tj chassis
Tj transmission
Table of contents
1.0 introduction
2.0 identification of system
3.0 system description and functional operation
4.0 disclaimers, safety, and warnings
5.0 required tools and equipment
6.0 glossary of terms
7.0 diagnostic information and procedures
8.0 component locations
9.0 connector pinouts
10.0 schematic diagrams
11.0 charts and graphs
Comments
2004 technical service bulletins
080022dc812a67f0
080022dc812a67f4
080022dc812e141a
080022dc812e1489
080022dc8141dbe2
080022dc8142d5f0
080022dc81465952
080022dc81515cdd
080022dc8158b282
080022dc815934b8
080022dc815a65d0
080022dc815b7981
080022dc815c5c3e
080022dc81604dde
080022dc81618b61
080022dc816276ca
080022dc8162b0b1


JEEP WRANGLER - SERVICE MANUAL (2005)


2005-tj-sm
Main welcome page
Instructions
Tj powertrain
Tj body
Tj chassis
Tj service manual
Foreword
Group tab locator
In-introduction
0-lubrication & maintenance
2-suspension
3-differential & driveline
5-brakes
6-clutch
7-cooling
8a-audio/video
8b-chime/buzzer
8e-electronic control modules
8f-engine systems
8g-heated systems
8h-horn
8i-ignition control
8j-instrument cluster
8l-lamps
8n-power systems
8o-restraints
8p-speed control
8q-vehicle theft security
8r-wipers/washers
8w-wiring
9-engine
11-exhaust system
13-frame & bumpers
14-fuel system
19-steering
21-transmission and transfer case
22-tires/wheels
23-body
24-heating & air conditioning
25-emissions control
Index
Comments
2005-tj-body
Main welcome page
Instructions
Tj service manual
Tj powertrain
Tj chassis
Tj body
Table of contents
1.0 introduction
2.0 identification of system
3.0 system description and functional operation
4.0 disclaimers, safety, warning
5.0 required tools and equipment
6.0 glossary of terms
7.0 diagnostic information and procedures
8.0 component locations
9.0 connector pinouts
10.0 schematic diagrams
Comments

2005-tj-chassis
Main welcome page
Instructions
Tj service manual
Tj powertrain
Tj body
Tj chassis
Table of contents
1.0 introduction
2.0 identification of system
3.0 system description and functional operation
4.0 disclaimers, safety warnings
5.0 required tools and equipment
6.0 glossary of terms
7.0 diagnostic information and procedures
8.0 component locations
9.0 connector pinouts
10.0 schematic diagrams
Comments
2005-tj-powertrain
Main welcome page
Instructions
Tj service manual
Tj body
Tj chassis
Tj powertrain
Table of contents
1.0 introduction
2.0 identification of system
3.0 system description and functional operation
4.0 disclaimers, safety, warnings
5.0 required tools and equipment
6.0 acronyms
7.0 diagnostic information and procedures
8.0 component locations
9.0 connector pinouts
10.0 schematic diagrams
11.0 charts and graphs
Comments
2005 technical service bulletins