Hyundai i30 PD 2016 to 2020 - Service Manual - Repair Manual

CLICK HERE FOR SAMPLE MANUAL

HYUNDAI i30 PD (2016-2020) - SERVICE MANUAL - REPAIR MANUAL

- English Service Manual / Repair Manual for vehicles Hyundai i30 PD 2016 to 2020.
- Valid for the Hyundai i30, third generation (PD), with N-Line 2L Theta Petrol Engine.


CONTENTS:

SERVICE MANUAL

GENERAL INFORMATION
- General Tightening Torque Table General Information
- Important Safety Notice General Information
- Identification Numbers General Information
- Warning and Caution Labels General Information
- Lift and Support Points General Information
- Towing General Information
- Basic Service Symbols General Information
- General Service Information General Information

ENGINE MECHANICAL
- Engine And Transaxle Assembly Engine Cover Repair procedures
- Engine And Transaxle Assembly Engine Room Under Cover Repair procedures
- Engine And Transaxle Assembly Engine Mounting Components and Components Location
- Engine And Transaxle Assembly Engine Mounting Repair procedures
- Engine And Transaxle Assembly Engine And Transaxle Assembly Repair procedures
- Timing System Drive Belt Repair procedures
- Timing System Drive Belt Tensioner Repair procedures
- Timing System Crankshaft Damper Pulley Repair procedures
- Timing System Front Oil Seal Repair procedures
- Timing System Timing Chain Cover Repair procedures
- Timing System Timing Chain Repair procedures
- Cylinder Head Assembly Cylinder Head Cover Components and Components Location
- Cylinder Head Assembly Cylinder Head Cover Repair procedures
- Cylinder Head Assembly CVVT & Camshaft Description and Operation
- Cylinder Head Assembly CVVT & Camshaft Repair procedures
- Cylinder Head Assembly Cylinder Head Repair procedures
- Cylinder Block Fly Wheel Repair procedures
- Cylinder Block Rear Oil Seal Repair procedures
- Cylinder Block Piston and Connecting Rod Components and Components Location
- Cylinder Block Piston and Connecting Rod Repair procedures
- Cylinder Block Crankshaft Components and Components Location
- Cylinder Block Crankshaft Repair procedures
- Cylinder Block Cylinder Block Repair procedures
- Cooling System Coolant Repair procedures
- Cooling System Cooling Fan Components and Components Location
- Cooling System Cooling Fan Repair procedures
- Cooling System Radiator Components and Components Location
- Cooling System Radiator Repair procedures
- Cooling System Reservoir Tank Components and Components Location
- Cooling System Reservoir Tank Repair procedures
- Cooling System Water Temperature Control Assembly Repair procedures
- Cooling System Thermostat Repair procedures
- Cooling System Thermostat Troubleshooting
- Cooling System Water pump Components and Components Location
- Cooling System Water pump Repair procedures
AND MORE...

ENGINE ELECTRICAL SYSTEM
- Ignition System Ignition Coil Specifications
- Ignition System Ignition Coil Description and Operation
- Ignition System Ignition Coil Schematic Diagrams
- Ignition System Ignition Coil Repair procedures
- Ignition System Spark Plug Specifications
- Ignition System Spark Plug Description and Operation
- Ignition System Spark Plug Repair procedures
- Charging System Alternator Specifications
- Charging System Alternator Description and Operation
- Charging System Alternator Components and Components Location
- Charging System Alternator Schematic Diagrams
- Charging System Alternator Repair procedures
- Charging System DC DC converter Description and Operation
- Charging System DC DC converter Components and Components Location
- Charging System DC DC converter Schematic Diagrams
- Charging System DC DC converter Repair procedures
- Charging System Battery Specifications
- Charging System Battery Description and Operation
- Charging System Battery Repair procedures
- Charging System Battery Troubleshooting
- Charging System Battery Sensor Description and Operation
- Charging System Battery Sensor Repair procedures
- Starting System Starter Specifications
- Starting System Starter Description and Operation
- Starting System Starter Components and Components Location
- Starting System Starter Schematic Diagrams
- Starting System Starter Repair procedures
- Starting System Starter Relay Repair procedures
- Cruise Control System Cruise Control Switch Components and Components Location
- Cruise Control System Cruise Control Switch Schematic Diagrams
- Cruise Control System Cruise Control Switch Repair procedures

EMISSION CONTROL SYSTEM
- Crankcase Positive Crankcase Ventilation (PCV) Valve Description and Operation
- Crankcase Positive Crankcase Ventilation (PCV) Valve Repair procedures
- Evaporative Canister Repair procedures
- Evaporative Fuel Filler Cap Description and Operation
- Evaporative Fuel Tank Air Filter Repair procedures
- Exhaust Catalytic Converter Description and Operation
- Exhaust CVVT (Continuously Variable Valve Timing) System Description and Operation
- Exhaust GPF (Gasoline Particulate Filter) Description and Operation
- Exhaust GPF (Gasoline Particulate Filter) Schematic Diagrams
- Exhaust GPF (Gasoline Particulate Filter) Repair procedures

ENGINE CONTROL FUEL SYSTEM
- Engine Control Module (ECM) Schematic Diagrams
- Engine Control Module (ECM) Repair procedures
- ETC (Electronic Throttle Control) System Description and Operation
- ETC (Electronic Throttle Control) System Specifications
- ETC (Electronic Throttle Control) System Troubleshooting
- ETC (Electronic Throttle Control) System Schematic Diagrams
- ETC (Electronic Throttle Control) System Repair procedures
- Manifold Absolute Pressure Sensor (MAPS) Description and Operation
- Manifold Absolute Pressure Sensor (MAPS) Specifications
- Manifold Absolute Pressure Sensor (MAPS) Schematic Diagrams
- Manifold Absolute Pressure Sensor (MAPS) Repair procedures
- Intake Air Temperature Sensor (IATS) Description and Operation
- Intake Air Temperature Sensor (IATS) Specifications
- Intake Air Temperature Sensor (IATS) Schematic Diagrams
- Intake Air Temperature Sensor (IATS) Repair procedures
- Ambient Temperature Sensor (ATS) Description and Operation
- Ambient Temperature Sensor (ATS) Specifications
- Ambient Temperature Sensor (ATS) Schematic Diagrams
- Ambient Temperature Sensor (ATS) Repair procedures
- Engine Coolant Temperature Sensor (ECTS) Description and Operation
- Engine Coolant Temperature Sensor (ECTS) Specifications
- Engine Coolant Temperature Sensor (ECTS) Schematic Diagrams
- Engine Coolant Temperature Sensor (ECTS) Repair procedures
- Crankshaft Position Sensor (CKPS) Description and Operation
- Crankshaft Position Sensor (CKPS) Troubleshooting
- Crankshaft Position Sensor (CKPS) Schematic Diagrams
- Crankshaft Position Sensor (CKPS) Repair procedures
- Camshaft Position Sensor (CMPS) Description and Operation
- Camshaft Position Sensor (CMPS) Troubleshooting
- Camshaft Position Sensor (CMPS) Schematic Diagrams
- Camshaft Position Sensor (CMPS) Repair procedures
- Knock Sensor (KS) Description and Operation
- Knock Sensor (KS) Specifications
- Knock Sensor (KS) Schematic Diagrams
AND MORE...

CLUTCH AND MANUAL TRANSMISSION
- Clutch Cover And Disc Components and Components Location
- Clutch Cover And Disc Repair procedures
- Ignition Lock Switch Specifications
- Ignition Lock Switch Description and Operation
- Ignition Lock Switch Repair procedures
- Clutch Switch Specifications
- Clutch Switch Description and Operation
- Clutch Switch Repair procedures
- Clutch Pedal Components and Components Location
- Clutch Pedal Repair procedures
- Clutch Tube Components and Components Location
- Clutch Tube Repair procedures
- Clutch Regulator Components and Components Location
- Clutch Regulator Repair procedures
- Clutch Master Cylinder Components and Components Location
- Clutch Master Cylinder Repair procedures
- Concentric Slave Cylinder Assembly Components and Components Location
- Concentric Slave Cylinder Assembly Repair procedures
- Manual Transaxle Fluid General Information
- Manual Transaxle Fluid Repair procedures
- Manual Transaxle Repair procedures
- Back-up Lamp Switch Description and Operation
- Back-up Lamp Switch Specifications
- Back-up Lamp Switch Repair procedures
- Neutral Switch Description and Operation
- Neutral Switch Specifications
- Neutral Switch Repair procedures
- Vehicle Speed Sensor Repair procedures
- Manual Transaxle Control System Shift Lever Components and Components Location
- Manual Transaxle Control System Shift Lever Repair procedures
- Manual Transaxle Control System Control Cable Components and Components Location
- Manual Transaxle Control System Control Cable Repair procedures
- Manual Transaxle Control System Control Shaft Complete Description and Operation
- Manual Transaxle Control System Control Shaft Complete Repair procedures

DRIVESHAFT AXLE SUSPENSION
- Driveshaft and axle Front Axle Assembly Front Hub Knuckle Components and Components Location
- Driveshaft and axle Front Axle Assembly Front Hub Knuckle Repair procedures
- Driveshaft and axle Driveshaft Assembly Front Driveshaft Components and Components Location
- Driveshaft and axle Driveshaft Assembly Front Driveshaft Repair procedures
- Driveshaft and axle Driveshaft Assembly TJ Joint Components and Components Location
- Driveshaft and axle Driveshaft Assembly TJ Joint Repair procedures
- Driveshaft and axle Driveshaft Assembly BJ Boot Components and Components Location
- Driveshaft and axle Driveshaft Assembly BJ Boot Repair procedures
- Driveshaft and axle Rear Axle Assembly Rear Hub - Carrier Components and Components Location
- Driveshaft and axle Rear Axle Assembly Rear Hub - Carrier Repair procedures
- Suspension System Front Suspension System Front Strut Assembly Components and Components Location
- Suspension System Front Suspension System Front Strut Assembly Repair procedures
- Suspension System Front Suspension System Front Lower Arm Repair procedures
- Suspension System Front Suspension System Front Stabilizer Bar Repair procedures
- Suspension System Front Suspension System Sub Frame Repair procedures
- Suspension System Rear Suspension System Rear Shock Absorber Components and Components Location
- Suspension System Rear Suspension System Rear Shock Absorber Repair procedures
- Suspension System Rear Suspension System Rear Upper Arm Repair procedures
- Suspension System Rear Suspension System Rear Lower Arm Repair procedures
- Suspension System Rear Suspension System Rear Stabilizer Bar Repair procedures
- Suspension System Rear Suspension System Rear Assist Arm Repair procedures
- Suspension System Rear Suspension System Trailing Arm Repair procedures
- Suspension System Rear Suspension System Rear Coil Spring Repair procedures
- Suspension System Rear Suspension System Rear Cross Member Repair procedures
- Suspension System ECS(Electronic Control Suspension) System ECS Control Unit Repair procedures
- Suspension System ECS(Electronic Control Suspension) System ECS-G Sensor Repair procedures
- Suspension System Tires Wheels Tire Repair procedures
- Suspension System Tires Wheels Wheel Repair procedures
- Suspension System Tires Wheels Alignment Repair procedures
- Suspension System Tire Pressure Monitoring System TPMS Sensor Description and Operation
- Suspension System Tire Pressure Monitoring System TPMS Sensor Repair procedures
- Suspension System Tire Pressure Monitoring System TPMS Receiver Description and Operation
- Suspension System Tire Pressure Monitoring System TPMS Receiver Repair procedures

STEERING
- Steering wheel Heated Steering wheel Components and Components Location
- Steering wheel Heated Steering wheel Description and Operation
- Steering wheel Heated Steering wheel Specifications
- Steering wheel Heated Steering wheel Schematic Diagrams
- Steering wheel Heated Steering wheel Repair procedures
- Motor Driven Power Steering Steering Column and Shaft Repair procedures
- Motor Driven Power Steering Steering Gear box Components and Components Location
- Motor Driven Power Steering Steering Gear box Repair procedures

BRAKE SYSTEM
- Brake Booster Components and Components Location
- Brake Booster Repair procedures
- Vacuum Pump Specifications
- Vacuum Pump Components and Components Location
- Vacuum Pump Schematic Diagrams
- Vacuum Pump Repair procedures
- Master Cylinder Components and Components Location
- Master Cylinder Repair procedures
- Brake Line Components and Components Location
- Brake Line Repair procedures
- Brake oil Specifications
- Brake oil Repair procedures
- Brake Pedal Components and Components Location
- Brake Pedal Repair procedures
- Front Disc Brake Components and Components Location
- Front Disc Brake Repair procedures
- Rear Disc Brake Components and Components Location
- Rear Disc Brake Repair procedures
- Stop Lamp Switch Components and Components Location
- Stop Lamp Switch Schematic Diagrams
- Stop Lamp Switch Repair procedures
- Stop Lamp Switch Troubleshooting
- Parking Parking Brake Lever Repair procedures
- Parking Parking Brake Switch Repair procedures
- Parking Parking Brake Cable Repair procedures
- ESP (Electronic Stability Program) System ESP Control Unit Components and Components Location
- ESP (Electronic Stability Program) System ESP Control Unit Repair procedures
- ESP (Electronic Stability Program) System ESP OFF Switch Description and Operation
- ESP (Electronic Stability Program) System ESP OFF Switch Repair procedures
- ESP (Electronic Stability Program) System Emergency Signal System Description and Operation
- ESP (Electronic Stability Program) System Front Wheel Speed Sensor Components and Components Location
- ESP (Electronic Stability Program) System Front Wheel Speed Sensor Repair procedures
- ESP (Electronic Stability Program) System Rear Wheel Speed Sensor Components and Components Location
- ESP (Electronic Stability Program) System Rear Wheel Speed Sensor Repair procedures
- Autonomous Emergency Braking (AEB) System AEB Camera Repair procedures

BODY INTERIOR AND EXTERIOR
- Fender Components and Components Location
- Fender Repair procedures
- Hood Hood Assembly Components and Components Location
- Hood Hood Assembly Repair procedures
- Hood Hood Insulator Pad Repair procedures
- Hood Hood Weatherstrip Repair procedures
- Hood Hood Latch Release Handle Components and Components Location
- Hood Hood Latch Release Handle Repair procedures
- Hood Hood Latch Components and Components Location
- Hood Hood Latch Repair procedures
- Tail Gate Tail Gate Assembly Components and Components Location
- Tail Gate Tail Gate Assembly Repair procedures
- Tail Gate Tail Gate Trim Components and Components Location
- Tail Gate Tail Gate Trim Repair procedures
- Tail Gate Tail Gate Latch Components and Components Location
- Tail Gate Tail Gate Latch Repair procedures
- Tail Gate Tail Gate Lift Repair procedures
- Tail Gate Liftgate Weatherstrip Repair procedures
- Fuel Filler Door Components and Components Location
- Fuel Filler Door Repair procedures
- Front Door Front Door Trim Components and Components Location
- Front Door Front Door Trim Repair procedures
- Front Door Front Door Inside Handle Repair procedures
- Front Door Front Door Window Glass Components and Components Location
- Front Door Front Door Window Glass Repair procedures
- Front Door Front Door Module Components and Components Location
- Front Door Front Door Module Repair procedures
- Front Door Front Door Outside Handle Components and Components Location
- Front Door Front Door Outside Handle Repair procedures
- Front Door Front Door Latch Components and Components Location
- Front Door Front Door Latch Repair procedures
- Front Door Front Door Belt Outside Weatherstrip Repair procedures
- Front Door Front Door Belt Inside Weatherstrip Repair procedures
- Front Door Front Door Side Weatherstrip Repair procedures
AND MORE...

BODY ELECTRICAL SYSTEM
- Horn Components and Components Location
- Horn Repair procedures
- Multifunction Switch Specifications
- Multifunction Switch Components and Components Location
- Multifunction Switch Repair procedures
- Audio Audio Unit Components and Components Location
- Audio Audio Unit Repair procedures
- Audio Speakers Repair procedures
- Audio Antenna Components and Components Location
- Audio Antenna Repair procedures
- Audio Audio Remote Control Components and Components Location
- Audio Audio Remote Control Schematic Diagrams
- Audio Audio Remote Control Repair procedures
- Audio Multimedia Jack Schematic Diagrams
- Audio Multimedia Jack Description and Operation
- Audio Multimedia Jack Repair procedures
- AVN System AVN(Audio Video Navigation) head unit Components and Components Location
- AVN System AVN(Audio Video Navigation) head unit Repair procedures
- AVN System Speaker Repair procedures
- AVN System AVN Antenna Components and Components Location
- AVN System AVN Antenna Repair procedures
- AVN System AVN Remote Controller Components and Components Location
- AVN System AVN Remote Controller Schematic Diagrams
- AVN System AVN Remote Controller Repair procedures
- AVN System Multimedia Jack Schematic Diagrams
- AVN System Multimedia Jack Description and Operation
- AVN System Multimedia Jack Repair procedures
- AVN System Mic Repair procedures
- Emergency Call System Emergency Call (eCall) Unit Components and Components Location
- Emergency Call System Emergency Call (eCall) Unit Repair procedures
- Emergency Call System Emergency Call (eCall) Button Components and Components Location
- Emergency Call System Emergency Call (eCall) Button Repair procedures
- Emergency Call System Emergency Call (eCall) Antenna Schematic Diagrams
- Emergency Call System Emergency Call (eCall) Antenna Repair procedures
- Smart Key System Smart Key Repair procedures
AND MORE...

HVAC
- Compressor oil Repair procedures
- Refrigerant Line Components and Components Location
- Refrigerant Line Repair procedures
- Compressor Description and Operation
- Compressor Components and Components Location
- Compressor Repair procedures
- Condenser Components and Components Location
- Condenser Repair procedures
- Receiver-Drier Repair procedures
- A C Pressure Transducer Description and Operation
- A C Pressure Transducer Repair procedures
- Evaporator Temperature Sensor Description and Operation
- Evaporator Temperature Sensor Repair procedures
- In-car Sensor Description and Operation
- In-car Sensor Repair procedures
- Photo Sensor Description and Operation
- Photo Sensor Repair procedures
- Ambient Temperature Sensor Description and Operation
- Ambient Temperature Sensor Repair procedures
- Auto Defogging Sensor Description and Operation
- Auto Defogging Sensor Repair procedures
- Cluster Ionizer Components and Components Location
- Cluster Ionizer Description and Operation
- Cluster Ionizer Repair procedures
- Duct Sensor Components and Components Location
- Duct Sensor Repair procedures
- Heater Heater Unit Components and Components Location
- Heater Heater Unit Repair procedures
- Heater Heater Core Repair procedures
- Heater PTC Heater Description and Operation
- Heater PTC Heater Repair procedures
- Heater Evaporator Core Repair procedures
- Heater Temperature Control Actuator Components and Components Location
- Heater Temperature Control Actuator Description and Operation
- Heater Temperature Control Actuator Repair procedures
AND MORE...

ELECTRONIC LIMITED SLIP DIFFERENTIAL SYSTEM
- Electronic Limited Slip Differential Assembly Electronic Limited Slip Differential Fluid Repair procedures
- Electronic Limited Slip Differential Assembly Electronic Limited Slip Differential(E-LSD) Description and Operation
- Electronic Limited Slip Differential Assembly Electronic Limited Slip Differential(E-LSD) Components and Components Location
- Electronic Limited Slip Differential Assembly Electronic Limited Slip Differential(E-LSD) Repair procedures
- Electronic Limited Slip Differential Assembly Extension Wire Repair procedures
- Electronic Limited Slip Differential Assembly Motor Assembly Repair procedures
- Electronic Limited Slip Differential Assembly Relief Valve Repair procedures
- Electronic Limited Slip Differential Assembly Oil Pressure Sensor Repair procedures
- Electronic Limited Slip Differential Assembly Air Breather Repair procedures
- Electronic Limited Slip Differential Assembly Vent Plug Repair procedures
- Electronic Limited Slip Differential Control System Electronic Limited Slip Differential(E-LSD) ECU Repair procedures