Honda Odyssey FL250 - Service Manual - Repair Manual

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BUGGY HONDA ODYSSEY FL250 - WORKSHOP MANUAL

- English Service Manual, Wiring Diagram and Parts Catalogue to buggy Honda Odyssey FL250


CONTENTS:


WORKSHOP MANUAL

1 . General Information
1a. Frame/Engine Number Identifications And Number Locations
1b. Lift And Support Points
2 . Technical Features
3 . Special Tools
4 . Service Data
4a. Required Maintenance Schedule
4b. Lubrication Points
5 . Technical Data
5a. Standard Tolerances And Wear Limit
5b. Torque Specifications
6 . General Data
6a. Overall Vehicle Dimensions
6b. General Specifications
7. Engine Removal/Installation
8 . Engine
9 . Frame
10. Electrical Diagram
11. '80 Addendum
12. '81  Addendum


ENGINE SERVICE MANUAL

- Maintenance Information.
- Inspection and adjustment.
- Fuel system.
- Cooling System.
- Cylinder head and valve.
- Cylinder and piston.
- Drive pulley.
- Clutch and driven pulley.
- Transmission.
- Magneto.
- Start clutch.
- Oil Pump.
- Crankcase


ENGINE PARTS MANUAL

E-1 CYLINDER HEAD COVER
Cover Comp., Cylinder Head
Gasket, Cylinder Head Cover
Shaft, Air Intake Valve, Rocker Arm
Shaft, Air Exhaust Valve, Rocker Arm
Tube,Fuel
Plug,Choke
Clamp B,Fuel Tube
Clamp, Air Tube
A.C. Cap
O-Ring
O-Ring
Pin,Dowel
Air Tube, Air Cleaner
Air Tube, Cyliner Head Cover
Air Tube, Three-Way
Clamp
Air Intake, Cylinder Head Cover
Bracket, Air Cleaner
Pressure Plate, Air Tube
Screw, Panhead
Bolt, Flange
Bolt, Flange
Bolt, Flange
Bolt, Flange
Bolt, Flange
Washer, Copper
Washer, Copper
Washer, Copper
Bolt C, Oil Pass
Bolt B, Oil Pass
Bolt A, Oil Pass
Spring, Cylinder Head Cover Air Tube
Bolt, Flange

E-2 CYLINDER HEAD
O-Ring
Screw, Panhead
Pin, Dowel
Stopper, Water
Bolt, Flange
Bolt, Socket-Head
Bolt, Flange
Bolt, Flange
Manifold Assy. , Air Intake
Washer,Aluminium
Clamp
Stud Bolt, Air Exhaust Pipe
Stud Bolt, Air Intake Manifold

E-3 CYLINDER COMP
Cylinder Comp.
Gasket, Cylinder
Adjustor, Chain
Gasket, Chain Adjustor
Rubber Pipe, Water Inlet
Clamp
Washer,Aluminium
Pin, Dowel
Bolt, Flange
Bolt, Flange
Spring, Water Inlet Rubber Pipe

E-4 CAMSHAFT/ VALVE
Oil Seal, Valve Stem
Camshaft
Rocker Arm, Valve
Valve,Air Intake
Valve, Air Exhaust
Spring, Valve, Outer
Spring, Valve ,Inner
Retainer, Valve Spring
Seat, Valve Spring
Cotter, Valve

E-5 CAM CHAIN/ TENSIONER
Chain, Cam
Tensioner, Cam Chain
Bolt, Flange
Guide Bar,Chain

E-6 WATER PUMP
Washer ,Copper
Impeller, Water Pump
Water Seal ,Mechanical
Cover, Water Pump
Gasket, Water Pump Cover
Shaft, Water Pump
Rubber Pipe, Water Outlet
Clamp
Washer,Steel
Bearing
Oil Seal
Pin, Dowel
Circlip, Hole
Bolt, Flange
Bolt, Flange

E-7 RIGHT CRANKCASE COVER
Cover, Right Crankcase
Gasket, Right Crankcase Cover
Cover, Oil Filter Scrren
Screen, Oil Filter
Spring, Oil Filter Screen
Gauge, Oil Level
Ac Cap
O-Ring
O-Ring
O-Ring
Pin, Dowe
Bolt, Flange
Bolt, Flange
Bolt, Flange
Bolt, Flange
Air Tube,Right Crankcase Cover
Clamp
Gauge Assy., Oil Level
Washer, Copper
Bolt , Oil Drain
Air Vent ,Right Crankcase Cover
Water Outlet, Right Crankcase Cover
Spring, Right Crankcase Cover Air Tube

E-8 GENERATOR
Relary,Starting
Bolt, Flange
Clip, Generator Wire
Wire Comp., Pulse
Generator Assy.
Flywheel Comp.
Stator Comp.
Bolt, Socket-Head
Nut, Flange
Washer, Steel
Bolt, Hex
Clip, Starter Gear
Bolt, Flange

E-9 OIL PUMP
Pump Assy., Oil
Separator, Oil Pump,Lower
Separator, Oil Pump,Upper
Circlip ,Shaft
Sprocket, Oil Pump
Chain, Oil Pump
Bolt, Flange
Bolt, Flange

E-10 STARTING MOTOR
Gear, Starter Reduction
Shaft, Starter Reduction Gear
Harness,Minor Wire
Motor, Starting
Starting Motor Assy.
Bolt, Flange

E-11 LEFT CRANKCASE COVER
Cover, Left Crankcase
Gasket, Left Crankcase Cover
Pin, Dowel
Screw Set, Special
Screw , Special
Rubber, Insulating
Seat, Insulating Rubber
Plate, Left Crankcase Cover
Screw, Panhead
Plug, Rubber

E-12 DRIVE PULLEY
Drive Sprocket Assy.
Rollor,Counterweight
Nut, Flange
Washer,Stop

E-13 DRIVEN PULLEY
Pulley Assy.,Driven
Belt, Drive
Nut, Hex

E-14 TRANSMISSION
Cover, Gearbox
Gasket, Gearbox Cover
Bearing
Bearing,Needle
Bearing
Oil Seal
Air Tubr, Gearbox
Shaft, Drive
Gear, Counter Shaft
Shaft, Counter
Gear, Final Shaft
Shaft, Final
Cirlip,Shaft
Washer,Stop
Washer,Stop
Pin , Dowel
Bolt, Flange
Bolt, Hex
Bolt, Hex
Bolt, Flange
Washer, Copper
Washer, Aluminium

E-15 CRANKCASE
Crankcase Assy., Right
Bolt, Stud
Bolt,Stud
Gasket, Left/ Right Crankcase
Tube Comp., Fuel
Tube,Fuel
Sleeve Comp., Front Shock Absorber
Plate, Insulating
Oil Seal ,Fuel Tube
Bearing
Bearing,Needle
Bearing
Oil Seal
O-Ring
Crankcase Assy., Left
O-Ring
Bolt, Flange
Pin, Dowel
Bolt, Flange
Bolt, Flange
Bolt, Flange
Dowel Pin, Brake
Lock Nut,Flange
O-Ring

E-16 CRANKSHAFT/ PISTON
Crankshaft Comp.
Key, Woodruff
Pin, Piston
Piston
Ring Set, Piston
Circlip, Piston Pin
Oil Through
Spring, Oil Through
Pin

E-17 CARBURETOR
Carburetor Assy.
Jet, Main
Jet, Main
Jet, Main
Jet,Idle

E-18 EXHAUST SYSTEM
Muffler
Gasket ,2nd-Time Air Inlet
Clamp
Rubber Pipe ?, 2nd-Time Air Inlet
Valve,2nd-Time Air Inlet
Clamp
Rubber Pipe ?, 2nd-Time Air Inlet
Bolt, Hex
Lock Nut, Flange