Holden Lacetti - Service Manual - Repair Manual

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HOLDEN LACETTI - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual / Repair Manual, for vehicles Holden Lacetti.


CONTENTS:

SECTION 00B
 
Section: 0b General Information
- Specifications
- Technical Data
- Vehicle Dimensions And Weights
- Standard Bolt Specifications
- Maintenance And Repair
- Maintenance And Lubrication
- Owner Inspections And Services
- General Description And System Operation
- General Repair Instructions
- General Description

SECTION 01A
 
Section : 1a General Engine Information
- Diagnosis
- Compression Test
- Oil Pressure Test
- Oil Leak Diagnosis
- Knock Diagnosis
- Noise Diagnosis
- General Information
- Cleanliness And Care
- On–Engine Service

SECTION 01C01
 
Section: 1c1 1.4l/1.6l Dohc Engine Mechanical
- Specifications
- Engine Specifications
- Fastener Tightening Specifcations
- Special Tools
- Special Tools Table
- Component Locator
- Cylinder Head
- Cylinder Block
- Intake & Exhaust Manifold
- Timing Belt
- Engine Mounting
- Maintenance And Repair
- On–Vehicle Service
- Unit Repair
- General Description And System Operation
- Cylinder Head And Gasket
- Crankshaft
- Timing Belt
- Oil Pump
- Oil Pan
- Exhaust Manifold
- Intake Manifold
- Camshafts

SECTION 01C02
 
Section: 1c2 1.8l Dohc Engine Mechanical
- Specifications
- Engine Specifications
- Fastener Tightening Specifcations
- Special Tools
- Special Tools Table
- Component Locator
- Upper End
- Lower End
- Maintenance And Repair
- On–Vehicle Service
- Unit Repair
- General Description And System Operation
- Cylinder Head And Gasket
- Crankshaft
- Timing Belt
- Oil Pump
- Oil Pan
- Exhaust Manifold
- Intake Manifold
- Camshafts

SECTION 01D
 
Section : 1d Engine Cooling
- Specifications
- Capacity
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Diagnosis
- Thermostat Test
- Surge Tank Cap Test
- Cooling System Diagnosis
- Component Locator
- Radiator/Fan
- Water Pump/Thermostat (1.4l/1.6l Dohc)
- Water Pump/Thermostat (1.8l Dohc)
- Maintenance And Repair
- On–Vehicle Service
- General Description And System Operation
- General Description
- Radiator
- Surge Tank
- Water Pump
- Thermostat
- Electric Cooling Fan
- Engine Block Heater

SECTION 01E
 
Section : 1e Engine Electrical
- Specifications
- Fastener Tightening Specifications
- Starter Specifications
- Generator Specifications
- Battery Specifications
- Schematic And Routing Diagrams
- Startimg System
- Charging System
- Diagnosis
- No Crank
- Starter Motor Noise
- Battery Load Test
- Genrator Output Test
- Generator System Check
- Maintenance And Repair
- On–Vehicle Service
- Unit Repair
- General Description And System Operation
- Battery
- Ratings
- Reserve Capacity
- Cold Cranking Amperage
- Built – In Hydrometer
- Charging Procedure
- Charging Time Required
- Charging A Completely Discharged Battery (Off The Vehicle)
- Jump Starting Procedure
- Generator
- Charging System
- Starter
- Starting System

SECTION 01F
 
Section : 1f Engine Controls
- Specifications
- Engine Data Display Tables
- Engine Data Display Table Definitions
- Fastener Tightening Specifications
- Fuel System Specifications
- Temperature Vs Resistance
- Schematic And Routing Diagrams
- Ecm Wiring Diagram (1.4l/1.6l Dohc – 1 Of 6)
- Ecm Wiring Diagram (1.4l/1.6l Dohc – 2 Of 6)
- Ecm Wiring Diagram (1.4l/1.6l Dohc – 3 Of 6)
- Ecm Wiring Diagram (1.4l/1.6l Dohc – 4 Of 6)
- Ecm Wiring Diagram (1.4l/1.6l Dohc – 5 Of 6)
- Ecm Wiring Diagram (1.4l/1.6l Dohc – 6 Of 6)
- Ecm Wiring Diagram (1.8l Dohc – 1 Of 6)
- Ecm Wiring Diagram (1.8l Dohc – 1 Of 6)
- Ecm Wiring Diagram (1.8l Dohc – 2 Of 6)
- Ecm Wiring Diagram (1.8l Dohc – 3 Of 6)
- Ecm Wiring Diagram (1.8l Dohc – 4 Of 6)
- Ecm Wiring Diagram (1.8l Dohc – 5 Of 6)
- Ecm Wiring Diagram (1.8l Dohc – 6 Of 6)
- Connector End View
- Component Locator
- Component Locator (1.4l/1.6l Dohc)
- Component Locator (1.8l Dohc)
- Diagnosis
- System Diagnosis
- Trouble Code Diagnosis (1.4l/1.6l Dohc)
- Trouble Code Diagnosis (1.8l Dohc)
- Symptom Diagnosis
- Important Preliminary Checks
- Intermittents
- Hard Start
- Surges Or Chuggles
- Lack Of Power, Sluggishness, Or Sponginess
- Detonation/Spark Knock
- Hesitation, Sag, Stumble
- Cuts Out, Misses
- Poor Fuel Economy
- Rough, Unstable, Or Incorrect Ldle, Stalling
- Excessive Exhaust Emissions Or Odors
- Dieseling, Run–On
- Backfire
- Maintenance And Repair
- On–Vehicle Service
- General Description And System Operation
- Ignition System Operation
- Electronic Ignition System Ignition Coil
- Crankshaft Position Sensor
- Camahaft Position Sensor
- Idle Air System Operation
- Fuel Control System Operation
- Oxygen Sensor (Unleaded Fuel Only)
- Co Adjuster (Leaded Fuel Only)
- Evaporative Emission Control System Operation
- Evaporative Emission Canister
- Positive Crankcase Ventilation System Operation
- Engine Coolant Temperature Sensor
- Throttle Position Sensor
- Exhaust Gas Recirculation Valve
- Intake Air Temperature Sensor
- Idle Air Control Valve
- Manifold Absolute Pressure Sensor
- Engine Control Module
- Fuel Injector
- Knock Sensor
- Comprehensive Component Monitor Diagnostic Operation

SECTION 01G
 
Section : 1g Engine Exhaust
- Specifications
- Fastener Tightening Specifications
- Component Locator
- Exhaust System
- Maintenance And Repair
- On–Vehicle Service
- General Description And System Operation
- Exhaust System
- Muffler
- Catalytic Converters

SECTION 02A
 
Section : 2a Suspension Diagnosis
- Diagnosis
- General Diagnosis
- Torque Steer
- Tapered Roller Bearing

SECTION 02B
 
Section : 2b - Wheel Alignment
- Specifications
- Wheel Alignment Specifications
- Fastener Tightening Specifications
- Diagnosis
- Tire Diagnosis
- Radial Tire Lead/Pull
- Vibration Diagnosis
- Preliminary Inspection
- Front Toe Adjustment
- Front Camber And Caster Check
- Rear Camber Check
- Rear Toe Adjustment
- General Description And System Operation
- Four Wheel Alignment
- Toe
- Caster
- Camber
- Steering Axis Inclination
- Included Angle
- Scrub Radius
- Setback
- Turning Angle

SECTION 02C
 
Section : 2c - Front Suspension
- Specifications
- General Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Diagnosis
- Strut Dampener
- Ball Joint And Knuckle
- Excessive Friction Check
- Component Locator
- Front Suspension
- Maintenance And Repair
- On–Vehicle Service
- Unit Repair
- General Description And System Operation
- Front Suspension

SECTION 02D
 
Section : 2d - Rear Suspension
- Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Diagnosis
- Excessive Friction Check
- Strut Dampener
- Component Locator
- Rear Suspension
- Maintenance And Repair
- On–Vehicle Service
- Unit Repair
- General Description And System Operation
- Rear Suspension

SECTION 02E
 
Section : 2e - Tires And Wheels
- Specifications
- Tire Size And Pressure Specifications
- Inflation Pressure Conversion Specifications
- Fastener Tightening Specifications
- Diagnosis
- Wheel Runout
- Maintenance And Repair
- On–Vehicle Service
- Unit Repair
- General Description And System Operation
- Tire And Wheel Balancing
- Tire Chain Usage
- Replacement Tires
- All Season Tires
- Passenger Metric Sized Tires
- Tire Label
- Spare Tire
- Wheels
- Inflation Of Tires

SECTION 03A
 
Section : 3a - Automatic Transaxle Drive Axle
- Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Component Locator
- Front Drive Axle
- Maintenance And Repair
- On–Vehicle Service
- Unit Repair
- General Description And System Operation
- Front Drive Axle

SECTION 03B
 
Section : 3b - Manual Transaxle Drive Axle
- Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Component Locator
- Front Drive Axle
- Maintenance And Repair
- On–Vehicle Service
- Unit Repair
- General Description And System Operation
- Front Drive Axle

SECTION 04A
 
Section : 4a - Hydraulic Brakes
- Specifications
- General Specifcations
- Fastener Tightening Specifications
- Component Locator
- Brake System (Abs)
- Brake System (Non–Abs)
- Diagnosis
- Brake System Testing
- Brake Hose Inspection
- Warning Lamp Operation
- Stop Lamp Warning Circuit Diagnosis
- Maintenance And Repair
- On–Vehicle Service
- General Description And System Operation
- Warning Lamp Operation

SECTION 04B
 
Section : 4b -Master Cylinder
- Specifications
- Fastener Tightening Specifications
- Diagnosis
- Checking Brake Proportioning Valve
- Maintenance And Repair
- On–Vehicle Service
- Unit Repair
- General Description And System Operation
- Master Cylinder
- Fluid Level Sensor

SECTION 04C
 
Section : 4c - Power Booster
- Specifications
- Fasrener Tightening Specifications
- Diagnosis
- Power Booster Functional Check
- Maintenance And Repair
- On–Vehicle Service
- General Description And System Operation
- Power Booster

SECTION 04D
 
Section : 4d - Front Disc Brakes
- Specifications
- Fastener Tightening Specirications
- Diagnosis
- Lining Inspection
- Rotor Inspection
- Maintenance And Repair
- On–Vehicle Service
- Unit Repair
- General Description And System Operation
- Disc Brake Caliper Assembly

SECTION 04E01
 
Section : 4e1 - Rear Disc Brakes
- Specifications
- Fastener Tightening Specifications
- Diagnosis
- Lining Inspection
- Rotor Inspection
- Maintenance And Repair
- On–Vehicle Service
- Unit Repair
- General Description And System Operation
- Disc Brake Caliper Assembly

SECTION 04E02
 
Section : 4e2 -Rear Drum Brakes
- Specifications
- Fastener Tightening Specifications
- Diagnosis
- Lining Inspection
- Drums
- Maintenance And Repair
- On–Vehicle Service
- Unit Repair
- General Description And System Operation
- Drum Brakes

SECTION 04F
 
Section : 4f - Antilock Brake System
- Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Schematic And Routing Diagrams
- Abs System Circuit (I)
- Abs System Circuit (Ii)
- Ebcm Connector Face View
- Component Locator
- Abs/Ebd System Drive
- Diagnosis
- Diagnostic Circuit Check
- Abs Indicator Lamp Inoperative
- Power Supply To Control Module, No Dtcs Stored
- Abs Indicator Lamp Illuminated Continuously, No Dtcs Stored
- Electronic Brake–Force Distribution (Ebd) System Indicator Lamp Inoperative
- Self–Diagnostics
- Displaying Dtcs
- Clearing Dtcs
- Intermittents And Poor Connections
- Dtc C0035 Left Front Wheel Speed Sensor Circuit Malfunction
- Dtc C0040 Right Front Wheel Speed Sensor Circuit Malfunction
- Dtc C0045 Left Rear Wheel Speed Sensor Circuit Malfunction
- Dtc C0050 Right Rear Wheel Speed Sensor Circuit Malfunctiion
- Dtc C0060/C0065 Left Front Inlet And Outlet Valve Solenoid Fault
- Dtc C0070/C0075 Right Front Inlet And Outlet Valve Solenoid Fault
- Dtc C0080/C0085 Left Rear Inlet And Outlet Valve Solenoid Fault
- Dtc C0090/C0095 Right Rear Inlet And Outlet Valve Solenoid Fault
- Dtc C0110 Pump Motor Circuit Malfunction
- Dtc C0121 Valve Relay Circuit Malfunction
- Dtc C0161 Abs Brake Switch Circuit Malfunction
- Dtc C0245 Wheel Speed Sensor Frequency Error
- Dtc C0550 Abs Control Module Internal Fault
- Dtc C0800 Low Voltage Fault
- Dtc C0931 Overheated
- Maintenance And Repair
- On–Vehicle Service
- General Description And System Operation
- Basic Knowledge Required
- Abs System Components
- Base Braking Mode
- Antilock Braking Mode
- Ebd System
- Electronic Brake–Force Distribution (Ebd) Failure Matrix
- Tires And Abs/Ebd
- Front Wheel Speed Sensor
- Front Wheel Speed Sensor Rings
- Rear Wheel Speed Sensor And Rings
- Value Relay And Pump Motor Relay
- Wiring Harness
- Indicators

SECTION 04G
 
Section : 4g - Parking Brake
- Specifications
- Fastener Tightening Specifications
- Maintenance And Repair
- On–Vehicle Service
- General Description And System Operation
- Parking Brake

SECTION 05A01
 
Section : 5a1 - Zf 4 Hp 16 Automatic Transaxle
- Introduction
- Zf 4hp 16 Automatic Transaxle
- Transaxle Components
- Specifications
- General Specifications
- Transaxle Gear Ratio
- Fluid Capacity
- Fastener Tightening Specifications
- Shift Speed Chart
- Line Pressure
- Special Tools
- Special Tools Table
- Schematic And Routing Diagrams
- Transaxle Control Module (1 Of 2)
- Transaxle Control Module (2 Of 2)
- Shift Mode Diagram
- Power Flow Diagram
- Component Locator
- Transaxle Identification Information
- Torque Converter
- Transaxle Housing
- Oil Pump
- Rear Cover & Oil Pan Cover
- Parking Lever
- Input Shaft & Shift Gear
- Valve Body
- Gear Shift Control
- Diagnostic Information And Procedures Diagnosis
- Basic Knowledge Required
- Functional Check Procedure
- Line Pressure Check Procedure
- Clutch Plate Diagnosis
- Cooler Flushing And Flow Test
- Transaxle Fluid Level Service Procedure
- Electrical/Garage Shift Test
- Road Test Procedure
- Torque Converter Lock–Up Clutch(Tcc) Diagnosis
- Tcm Initialization Procedure
- Shift Speed Chart
- Internal Wiring Harness Check
- Transaxle Wiring Harness Connector
- Symptom Diagnosis
- Diagnostic Trouble Code Diagnosis
- Diagnostic Trouble Code (Dtc) Identification
- Dtc P0218 Transmission Over Temperature Condition
- Dtc P0562 System Voltage Low
- Dtc P0563 System Voltage High
- Dtc P0601 Internal Control Module Memory Checksum Error
- Dtc P0603 Internal Control Module Keep Alive Memory(Kam) Error
- Dtc P0604 Tcm Random Access Memory(Ram) Error
- Dtc P0606 Transaxle Control Module Processor Fault (Failure Of External Watchdog)
- Dtc P0703 Brake Switch Circuit Malfunction
- Dtc P0706 Transmission Range Sensor Circuit Malfunction (Prndl Input)
- Dtc P0716 Input Speed Sensor(Iss) Circuit Fault
- Dtc P0721 Output Speed Sensor(Oss) Circuit Fault
- Dtc P0726 Engine Speed Input Circuit Fault
- Dtc P0731 Gear 1 Incorrect Ratio
- Dtc P0732 Gear 2 Incorrect Ratio
- Dtc P0733 Gear 3 Incorrect Ratio
- Dtc P0734 Gear 4 Incorrect Ratio
- Dtc P0781 1–2 Shift Malfunction
- Dtc P0782 2–3 Shift Malfunction
- Dtc P0783 3–4 Shift Malfunction
- Dtc P1606 Transaxle Control Module Processor Fault (Reset Counter Error)
- Dtc P1799 Engine Torque Input Signal Malfunction
- Dtc P1791 Throttle Position Input Signal Circuit Malfunction
- Dtc P1839 Eds 3 Output Shorted To Ground
- Dtc P1840 Eds 3 Output Shorted To Power
- Dtc P1841 Eds 3 Output Open
- Dtc P1850 Solenoid 1 Output Shorted To Ground
- Dtc P1851 Solenoid 1 Output Shorted To Power
- Dtc P1852 Solenoid 1 Output Open
- Dtc P1853 Solenoid 2 Output Shorted To Ground
- Dtc P1854 Solenoid 2 Output Shorted To Power
- Dtc P1855 Solenoid 2 Output Open
- Dtc P1861 Eds 4 Output Shorted To Ground
- Dtc P1862 Eds 4 Output Shorted To Power
- Dtc P1863 Eds 4 Output Open
- Dtc P1864 Eds 5 Output Shorted To Ground
- Dtc P1865 Eds 5 Output Shorted To Power
- Dtc P1866 Eds 5 Output Open
- Dtc P1867 Eds 6 Output Shorted To Ground
- Dtc P1868 Eds 6 Output Shorted To Power
- Dtc P1869 Eds 6 Output Open
- Dtc P1871 Eds Valve Power Supply Circuit Shorted To Power
- Dtc P1874 Solenoid Valve Power Supply Circuit Shorted To Power
- Dtc P1881 2–1 Shift Malfunction
- Dtc P1883 3–2 Shift Malfunction
- Dtc P1884 4–3 Shift Malfunction
- Dtc P1885 3–1 Shift Malfunction
- Dtc P1886 4–2 Shift Malfunction
- Dtc U2105 Can Failure
- Maintenance And Repair
- On–Vehicle Service
- Unit Repair
- General Description And System Operation
- Mechanical Components
- Electronical Componets
- Tcm Inputs That Affect The 4hp 16 Transaxle

SECTION 05A02
 
Section : 5a2 - Aisin Automatic Transaxle
- Specifications
- General Specifications
- Transaxle Gear Ratio
- Fluid Capacity
- Line Pressure Specification
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Schematic Diagrams
- Transmission Control Module (1 Of 4)
- Transmission Control Module (2 Of 4)
- Transmission Control Module (3 Of 4)
- Transmission Control Module (4 Of 4)
- Shift Mode Diagram
- Component Locator
- Shift Select Control
- Automatic Transaxle Components
- Bearing And Races Installation Position And Direction
- Diagnosis
- Electric Connector View
- Wiring Harness And Connector Inspection
- Road Test
- Function Check
- Unit Inspection
- On–Vehicle Repair (Matrix Chart)
- Diagnostic Trouble Code Diagnosis
- Diagnostic Trouble Code Chart
- Dtc P0562 System Voltage Low
- Dtc P0563 System Voltage High
- Dtc P0601 Internal Control Module Memory Checksum Error
- Dtc P0604 Internal Transmission Control Module (Tcm) Random Access Memory (Ram) Error
- Dtc P0705 Transmission Range (Tr) Switch Circuit Malfunction
- Dtc P0712 Transmission Fluid Temperature (Tft) Sensor Circuit Low Input
- Dtc P0713 Transmission Fluid Temperature (Tft) Sensor Circuit High Input
- Dtc P0717 Input Shaft Speed (Iss) Sensor Circuit No Signal
- Dtc P0722 Ouput Shaft Speed (Oss) Sensor Circuit No Signal
- Dtc P0727 Engine Speed Input Circuit No Signal
- Dtc P0741 Torque Converter Clutch (Tcc) Citcuit Stuck Off
- Dtc P0742 Torque Converter Clutch (Tcc) Citcuit Stuck On
- Dtc P0743 Torque Converter Clutch (Tcc) Electrical
- Dtc P0748 Pressure Control Solenoid (Pcs) Electrical
- Dtc P0751 Shift Solenoid 1 (Ss1) Stuck Off
- Dtc P0753 Shift Solenoid 1 (Ss1) Electrical
- Dtc P0756 Shift Solenoid 2 (Ss2) Stuck Off
- Dtc P0758 Shift Solenoid 2 (Ss2) Electrical
- Dtc P0785 Timing Solenoid (St) Electrical
- Dtc P1781 Engine Torque Signal Error
- Dtc P1791 Throttle Position Signal Error
- Dtc P1792 Engine Coolant Temperature (Ect) Signal Error
- Dtc U2105 Can Error
- Maintenance And Repair
- On–Vehicle Service
- Unit Repair
- General Description And System Operation
- Transaxle Description
- Electronical Components
- Hydraulic Control System
- Automatic Transaxle System

SECTION 05B
 
Section : 5b - Five-Speed Manual Transaxle
- Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Diagnosis
- Isolate Noise
- Symptom Diagnosis
- Component Locators
- Gears And Case
- Bearing Plate
- Differential Gear
- Shift Linkage
- Maintenance And Repair
- On–Vehicle Service
- Unit Repair
- General Description And System Operation
- Five–Speed Manual Transaxle

SECTION 05C
 
Section : 5c - Clutch
- Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Diagnosis
- Clutch Operation
- Component Locator
- Clutch Components
- Maintenance And Repair
- On–Vehicle Service
- General Description And System Operation
- Driving Members
- Driven Members
- Operating Members

SECTION 06A
 
Section : 6a - Power Steering System
- Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Diagnosis
- Power Steering System Pressure Test
- Power Steering System Leak Test
- Maintenance And Repair
- On–Vehicle Service
- General Description And System Operation
- Power Steering System

SECTION 06B
 
Section : 6b - Power Steering Pump
- Specifications
- General Specifications
- Fastener Tightening Specifications
- Diagnosis
- Power Steering Pump Diagnosis
- Maintenance And Repair
- On–Vehicle Service
- Unit Repair
- General Description And System Operation
- Power Steering Pump

SECTION 06C
 
Section : 6c - Power Steering Gear
- Specifications
- General Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Diagnosis
- Power Rack And Pinion Steering Gear
- Power Rack And Pinion Steering Gear Bench Testing
- Speed Sensitive Power Steering System
- Speed Sensitive Power Steering System Operating With Full Assist At All Times
- Speed Sensitive Power Steering System Operating With Decreased Assist At All Times
- Diagnostic System Check Variable Effort Steering
- Diagnostic Trouble Code(Dtc) 01
- Diagnostic Trouble Code(Dtc) 02
- Diagnostic Trouble Code(Dtc) 03
- Diagnostic Trouble Code(Dtc) 04
- Diagnostic Trouble Code(Dtc) 05
- Diagnostic Trouble Code(Dtc) 06
- Diagnostic Trouble Code(Dtc) 07
- Diagnostic Trouble Code(Dtc) 08
- Maintenance And Repair
- On–Vehicle Service
- Unit Repair
- General Description And System Operation
- Power Rack And Pinion
- Speed Sensitive Power Steering System

SECTION 06E
 
Section : 6e - Steering Wheel And Column
- Specifications
- Fastener Tightening Specifications
- Special Tools
- Special Tools Table
- Diagnosis
- Steering Column Diagnosis
- Maintenance And Repair
- On–Vehicle Service

AND MORE....