Harley Davidson FLT Models (2000) - Service Manual / Repair Manual - Wiring Diagrams

HARLEY DAVIDSON FLT MODELS (2000) - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual and Wiring Diagrams, to motorcycles Harley Davidson FLT Models (2000).


MODELS COVERED:

- Harley-Davidson Touring FLHT Model
- Harley-Davidson Touring FLHTC Shrine Model
- Harley-Davidson Touring FLHTC Model
- Harley-Davidson Touring FLHR-I Model
- Harley-Davidson Touring FLHTCU-I Model
- Harley-Davidson Touring FLHR Model
- Harley-Davidson Touring FLHTC-I Model
- Harley-Davidson Touring FLHTCU-I W/SC Model
- Harley-Davidson Touring FLHP-I Model
- Harley-Davidson Touring FLHP Model
- Harley-Davidson Touring FLHTCU-I Shrine Model
- Harley-Davidson Touring FLHTP-I Model
- Harley-Davidson Touring FLHPE (Japan) Model
- Harley-Davidson Touring FLTR Model
- Harley-Davidson Touring FLHRC-I Model
- Harley-Davidson Touring FLTR-I Model
- Harley-Davidson Touring FLHPE-I (California) Model
 

CONTENTS:

SECTIONS
FOREWORD
Table of Contents
- Suite... 1
- Suite... 2
- Suite... 3
- Suite... 4
- Suite... 5
- Suite... 6
- Suite... 7
MAINTENANCE
- 1. Service Intervals
- 2. Storage
- 3. Fluid Requirements
- 4. Fastener Torque Values
- 5. Metric Conversion Table
- 6. Troubleshooting
- 7. Shop Practices
- 8. Tool Safety
- 9. Tools
- 10. Scheduled Maintenance Table
- 11. Scheduled Maintenance Procedure
CHASSIS
- 1. Specifications
- 2. Vehicle Identification Number (VIN)
- 3. Front Wheel
- 4. Rear Wheel
- 5. Checking Cast Rim Runout
- 6. Wheel Lacing - 16 Inch Rim
- 7. Truing Lacing Wheel
- 8. Tires and Tubes
- 9. Vehicle Alignment
- 10. Front Brake Master Cylinder
- 11. Rear Brake Master Cylinder
- 12. Front Brake Caliper
- 13. Rear Brake Caliper
- 14. Bleeding Hydraulic Brake System
- 15. Front Forks
- 16. Fork Stem and Bracket Assembly
- 17. Front/Rear Air Suspension
- 18. Rear Shcok Absorbers
- 19. Rear Swing Arm
- 20. Throttle Cables (Non-Ultra)
- 21. Clutch Cables
- 22. Seat
- 23. Saddlebags
- 24. Tour-Pak
- 25. Tour-Pak Lights/Backrest/Fairing Cap (FLHT/C/U)
- 26. Lower Fairing/Glove Boxes (FLHTCU)
- 27. Upper Fairing/Windshield/Fairing Cap (FLHT/C/U)
- 28. Upper Fairing/Windshield/Instruments Nacelle (FLHR/C)
- 29. Windshield/Headlamp Nacelle (FLHR/C)
- 30. Front Fender
- 31. Rear Fender
- 32. Jiffy Stand
- 33. Exhaust System
ENGINE
- 1. Specifications
- 2. Serviced Wear Limits
- 3. General Information
- 4. How to Use this Section
- 5. Stripping Motorcycle for Service
- 6. Assembling Motorcycle After Stripping
- 7. Removing Engine From Chassis
- 8. Installing Engine in Chassis
- 9. Special Tools (for Servicing of the Twin Cam 88 Engine)
- 10. Top End Overhaul
- Disassembly
- Assembly
- 11. Bottom End Overhaul
- Disassembly
- Assembly
- 12. Subassembly Service and Repair
- Top End
- Breather Assembly
- Rocker Arm Assembly
- Push Rods/Lifters/Covers
- Cylinder Head
- Valve Guide Replacement
- Valve and Seat Refacing
- Cylinder
- Piston
- Upper Connecting Rod
- Upper Connecting Rod Bushing
- Reaming Upper Rod Bushing
- Honing Upper Rod Bushing
- Bottom End
- Cam Support Plate
- Crankshaft Bushing
- Reaming Crankshaft Bushing
- Camshafts/Camshaft Bearings
- Cam Chain Tensioners
- Oil Pressure Relief Valve
- Cam Needle Bearings
- Oil Pump
- Crankcase
- Crankshaft (Roller) Bearing
- Piston Jets
- Sprocket Shaft (Timken) Bearing
- Cylinder Studs
- Pipe Plug and Oil Fittings
- Flywheel/Connectiong Rod Assembly
FUEL SYSTEM
- 1. Specifications
- 2. Carburetor
- 3. Air Cleaner (Carbureted Models)
- 4. Vacuum Operated Fule Valve (Carbureted Models)
- 5. Fuel Tank
- 6. Evaporative Emissions Control System - California Models Only
ELECTRIC STARTER
- 1. Specifications
- 2. Starter System
- 3. Starting System Diagnosis (FLow Chart)
- 4. Diagnostics/Troubleshooting
- Starting Activation Circuits
- 5. Starter Relay
- 6. Starter
- 7. Starter Solenoid
- 8. Starter Jackshaft
DRIVE
- 1. Specifications
- 2. Primary Chain and Sprockets
- 3. Clutch
- 4. Secondary Drive Belt and Sprockets
- 5. Primary Chaincase
TRANSMISSION
- Transmission Power Flow Diagram
- 1. Specifications
- 2. Shifter Linkage
- 3. Shifter Cam Assembly/Shifter Forks
- 4. Clutch Release Cover
- 5. Mainshaft/Countershaft
- 6. Main Drive Gear
- 7. Transmission Case/Oil Pan
ELECTRICAL
- 1. Specifications
- 2. Bulb Chart
- 3. Ignition System (Carbureted)
- Checking for Trouble Codes
- Diagnostic Check
- 4. Ignition Module
- 5. Engine Sensors
- 6. Spark Plugs/Spark Plug Cables
- 7. Ignition Coil
- 8. Charging System
- 9. Alternator/Stator
- 10. Voltage Regulator
- 11. Battery
- 12. Headlamp (FLHR/C, FLHT/C/U)
- 13. Headlamp (FLTR)
- 14. Passing Lamps
- 15. Tail Lamp Asssembly
- 16. Fender Tip Lamps
- 17. Turn Signal Lamps
- 18. Turn Signal Module
- 19. Ignition/Light Key Switch and Fork Lock
- 20. Fairing Cap Switches (FLHTC/U)
- 21. Instrument Nacelle Switches (FLTR)
- 22. Handlebar Switches
- 23. Stoplight Switches
- 24. Neutral Switch
- 25. Horn
- 26. Cigarette Lighter (FLHTCU, FLTR)
- 27. Gauges/Instruments
- 28. Electronic Speedometer Diagnostics
- 29. Electronic Speedometer Performance Check
- 30. Fuel Level Sender (Carbureted)
- 31. Cruise Control (FLHTC/U,FLTR)
- Premium Sound System (FLHTC/U, FLTR)
- 32. Wiring Harnesses and Cables (FLHT/C/U)
FUEL INJECTION
- SECTION 9A : INTRODUCTION
- Sequential Port Fuel Injection System
- General Information
- Component Descriptions
- EFI Component Schematic
- EFI Pictorial Schematic
- SECTION 9B : SYSTEM DIAGNOSTICS
- Introdcution
- 9B-1 Checking for Trouble Codes
- 9B-2 Retrieving Troubles Codes
- 9B-3 Tools
- 9B-4 Diagnosing System Problems
- Diagnostic Check
- Chart A-1, No Check Engine Lamp at Key ON
- Chart A-2, Check Engine Lamp ON Continuously
- Chart A-3, Engine Cranks but will Not Start
- Chart A-4, No ECM Power
- Chart B-1, Fuel System Electrical Test
- Chart B-2, Fuel Pressure Test
- Chart C-1, Idle Speed Control
- Chart C-2, Misfire at Idle or Under Load
- Trouble Code 11, Throttle Position Sensor
- Trouble Code 12, barometric Pressure Sensor
- Trouble Code 14, Engine Temerature Sensor
- Trouble Code 15, Intake Air Temperature Sensor
- Trouble Code 16, Battery Voltage
- Trouble Codes 23 and 32, Fuel Injector
- Trouble Code 24 and 25, Ignition Coil
- Trouble Code 33, Fuel Pump Relay
- Trouble Code 35, Tachometer - Except FLHR/C-I
- Trouble Code 41, Crankshaft Position Sensor
- Trouble Code 42, Camshaft Position Sensor
- Trouble Code 44, Bank Angle Sensor
- Trouble Codes 52, 53, 54 and 55, ECM Failure
- Trouble Code 56, Crank Position Sensor and Cam Position Sensor Timing
- SECTION 9C : REMOVAL/REPLACEMENT
- 9C-1 Electrical Bracket Assembly
- Side Cover
- Data Link Connector
- Electrical Relays
- Fuses
- Electronic Control Module (ECM)
- Barometric Pressure Sensor
- EFI Wire Harness
- EFI Wire Harness Connector Terminal Repair
- 9C-2 Sensors
- Barometric Pressure Sensor
- Throttle Position Sensor
- Intake Air Temperature Sensor
- Camshaft Position Sensor
- Crankshaft Position Sensor
- Engine Temperature Sensor
- Bank Angle Sensor
- 9C-3 Fuel Tank Assembly
- Fuel tank, Complete Removal
- FLHTC/U-I, FLTR-I
- FLHR/C-I
- Fuel Tank, Partial Removal
- FLHTC/U-I, FLTR-I
- FLHR/C-I
- Console Pod/Canopy, FLHTC/U-I, FLTR-I
- Instrument Console/Canopy, FLHR/C-I
- Fuel Filter Canister
- Fuel Pump
- Fuel Pump Wiring
- Fuel Level Sender
- Canopy Connector/O-Ring Seal
- Fuel Supply/Return Check Valves
- 9C-4 Air Cleaner Assembly
- Air Cleaner
- Warm-Slow Idle Speed Adjustment
- Cold Idle Speed Adjustment
- Charcoal Canister (California Models Only)
- 9C-5 Induction Module Assembly
- Induction Module
- Fuel Supply/Return Lines
- Fuel Injectors
- Fuel Pressure Regulator
- Intake Air Temperature Sensor
- Throttle Position sensor
- Idle Speed Control Actuator
- Idle Speed Control Actuator - Adjustment
- Cam Lever Assembly
- 9C-6 Ignition System
- Igniton Coil
ELECTRICAL CONNECTOR
- A. Electrical Connector Service and Repair
- Deutsch Electrical Connectors
- AMP Multilock Electrical Connectors
- Packard Electrical Connectors
- Sealed Butt Splice Connectors
- Amp Electrical Connectors
- B. Electrical Connector Locations
- FLHT, FLHTC, FLHTC-I, FLHTCU-I
- FLHR, FLHRC-I
- FLTR, FLTR-I
- C. 2000 Wiring Diagrams
- Main Harness
- Interconnect Harness
- Ignition Harness, Engine Sensor Harness and Engine MAnagement Circuitry
- Ignition Switch, Tail Lamps, Fender Tip Lamps and Tour-Pak Lights
- Starting and Charging
- Handlebar Controls, Speedometer, Tachometer, Indicator Lamps and Dash Panel Switches
- Radio, CB/Intercom, Rear Speakers and Cruise
- Main Harness
- Ignition Harness, Engine Sensor Harness and Engine Management Circuitry
- Starting and Charging
- Handlebar Controls, Indocator Lamps, Tail Lamp, Passing Lamps and Directional Lamps
- Chassis and Audio Harness
INDEX
- A to E
- F to M
- N to T
- T to W