Harley Davidson Softail (2018) - Repair, Service Manual and Electrical Wiring Diagrams

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HARLEY DAVIDSON SOFTAIL 2018 - WORKSHOP, SERVICE, REPAIR MANUAL - WIRING DIAGRAMS

- English Service Manual and Wiring Diagrams, to motorcycles Harley Davidson Softail (2018)
 

CONTENTS:

- Foreword
-  Foreword
-- General
-- Manual Layout
-- How to Use This Service Manual
-- Shop Practices
-- Use Genuine Replacement Parts
-- Cleaning
-- Disposal and Recycling
-- Tools and Materials
-- Product Registered Marks
-  H-D U.S.A., LLC Trademark Information
-  Contents
- Safety
-  Safety
-  Safety
- Maintenance
- FASTENER TORQUE VALUES
-  Fastener Torque Values in this Chapter
- General
- Servicing a New Motorcycle
- Secure the Motorcycle for Service
- Safe Operating Maintenance
- Shop Practices
- Disposal and Recycling
- Repair and Replacement Procedures
- Cleaning
- Tool Safety
- FUEL AND OIL
- Fuel
- Gasoline Blends
- Engine Lubrication
- Low Temperature Lubrication
- MAINTENANCE SCHEDULE
-  General -[JPN]
- ENGINE OIL AND FILTER
- Check Engine Oil Level
- Change Oil and Oil Filter
- AIR CLEANER ELEMENT
- Remove
- Clean and Inspect
- Install
- EXHAUST SYSTEM
-  Leak Check
- COOLANT
- Cooling System
- Freeze Point Test
- Drain and Fill Cooling System
- TIRES AND WHEELS
- General
- Tires
- Replace Tire
- Wheel Bearings
- Wheel Spokes
- PRIMARY CHAINCASE LUBRICANT
-  Change Primary Chaincase Lubricant
- TRANSMISSION LUBRICANT
- Check Transmission Lubricant
- Change Transmission Lubricant
- HYDRAULIC CLUTCH FLUID
- General
- Check Clutch Fluid
- Replace Clutch Fluid
- BRAKES
- Inspect Brake Fluid
- Replace Brake Fluid
- Inspect Brake Lines
- BRAKE PADS AND DISCS
- Inspect
- Replace Brake Pads
- DRIVE BELT AND SPROCKETS
- General
- Cleaning
- Inspect
- Check Drive Belt Deflection
- Adjust Belt Deflection
- REAR SPROCKET ISOLATOR
-  Inspect
- CABLE AND CHASSIS LUBRICATION
-  Chassis Lubrication
- SPARK PLUGS
- Prepare
- Remove
- Inspect
- Clean
- Install
- Complete
- STEERING HEAD BEARINGS
- Check and Adjust Swing-Back
- Inspect and Lubricate
- REAR SUSPENSION ADJUSTMENTS
-  Manual Suspension Preload
- BATTERY MAINTENANCE
- General
- Clean and Inspect
- Battery
- Voltage Test
- Charging Battery
- Battery Tender Connector
- Storage
- HEADLAMP ALIGNMENT
- Check Headlamp Alignment
- Adjust Headlamp
- Adjust Auxiliary/Fog Lamps
-- STORAGE
-  General
- Place in Storage
-  Remove from Storage
-  TROUBLESHOOTING
- General
- Engine
- Lubrication System
- Electrical System
- Transmission
- Handling
- BRAKES
- Chassis
-  FASTENER TORQUE VALUES
-  Fastener Torque Values in this Chapter
- Specifications
-  Specifications
- Vehicle Identification Number (VIN)
-  Vehicle Identification Number (VIN)
- FRONT WHEEL
-- Remove
-- Install
-- Disassemble
-- Clean and Inspect
-- Assemble
- REAR WHEEL
-- Prepare
-- Remove
-- Install
-- Complete
-- Disassemble
-- Clean and Inspect
-- Assemble
- REAR WHEEL COMPENSATOR
-- Prepare
-- Remove
-- Install
-- Disassemble
-- Clean and Inspect
-- Assemble
-- Complete
- WHEEL LACING: FRONT RIM
-  Lace Wheel: Angle Flange Hub
- WHEEL LACING: 16 INCH REAR RIM
-  Lace Wheel: 16 In. Rear Wheel
- WHEEL RUNOUT
-- Prepare
-- Inspect
-- Complete
-- Laced Wheel Rim Offset
-- True Laced Wheels
- SEALED WHEEL BEARINGS
-- Inspect
-- Remove
-- Install
- Tires
-  General
- Remove
-  Clean, Inspect and Repair
- Install
- Check Tire Runout
- Balance Wheel
- FRONT BRAKE MASTER CYLINDER
-- Prepare
-- Remove
-- Install
-- Clean and Inspect
-- Complete
-- Disassemble
-- Assemble
- FRONT BRAKE CALIPER
-- Remove
-- Install
- REAR BRAKE MASTER CYLINDER
-- General
-- Prepare
-- Remove
-- Install
-- Clean and Inspect
-- Complete
-- Disassemble
-- Assemble
- REAR BRAKE CALIPER
-- Remove
-- Install
- Brake Lines
-- Front Brake Line: Non-ABS
-- Rear Brake Line: Non-ABS
-- Brake Line: Front Master Cylinder to ABS Module
-- Brake Line: ABS Module to Front Caliper
-- Brake Line: Rear Master Cylinder to ABS Module
-- Brake Line: ABS Module to Rear Caliper
- BLEED BRAKES
-  Fill and Bleed
- ABS Module
-  Reflex™ Linked Brakes with ABS Operation
-  ABS Module
- FRONT FORK
-- Check For Oil Leak
-- Prepare
-- Remove
-- Install
-- Complete
-- Clean and Inspect
-- Disassemble
-- Assemble
- STEERING HEAD BEARINGS
-- Prepare
-- Remove
-- Install
-- Upper Fork Bracket
-- Complete
- Disassemble
-  Assemble
- Rear Suspension
-- Remove Shock Absorber
-- Clean and Inspect
-- Install Shock Absorber
-- Manual Adjust Shock Absorber Repair
- REAR FORK
-- Remove
-- Install
-- Disassemble
-- Assemble
- CLUTCH MASTER CYLINDER AND RESERVOIR
-- Remove
-- Disassemble
-- Cleaning and Inspection
-- Install
-- Assemble
- HYDRAULIC CLUTCH HAND LEVER
-- Remove
-- Install
- CLUTCH FLUID LINE
-- Prepare
-- Remove
-- Install
-- Complete
- BLEED CLUTCH CONTROL SYSTEM
-- Drain and Fill
-- Bleed Hydraulic Clutch System
- HANDLEBAR
-- Adjust
-- Remove
-- Install
-- Left Hand Grip
-- Remove Harnesses, Internally Wired Handlebar
-- Install Harnesses, Internally Wired Handlebar
-- Right Hand Grip
-- Handlebar Clamps and Rubber Mounts
-- HEATED HAND GRIPS
- Mirrors
-  All Models Except FLHX, FLHXS
-  FLHX, FLHXS
- SEAT
-- SEAT
-- Seat Retention Nut
-- Seat Bumper
- SADDLEBAGS
-- Remove
-- Install
- SADDLEBAG SERVICE
-- Repair Saddlebag
-- Saddlebag Support
-  TOUR-PAK
-  Removal and Installation
-  Tour-Pak Support
- TOUR-PAK SERVICE
- Tour-Pak
- Liner
- Tour-Pak
- Seal
-  Hinges
-  Tour-Pak Lock
- Latch Handle and Catch
- Tether
- Luggage Rack
- Ground Plate
-  TOUR-PAK BACKREST
- Passenger Backrest
- Rubber Isolators
- Passenger Backrest Flap
- FAIRING LOWERS AND ENGINE GUARD
-- Fairing Lower: Air-Cooled
-- Fairing Lower: Twin-Cooled
-- Engine Guard
- OUTER FAIRING AND WINDSHIELD: FORK MOUNTED FAIRING MODELS
-  Outer Fairing and Windshield
- DASH PANEL: FORK MOUNTED FAIRING MODELS
-  Dash Panel
- INNER FAIRING: FORK MOUNTED FAIRING MODELS
-- Rotate Inner Fairing
-- Remove and Install Inner Fairing Assembly
-- Replace Inner Fairing Shell
-- Fairing Vent
-- Upper Support Bracket
-- Media Compartment
- INSTRUMENT BEZEL: FRAME MOUNTED FAIRING MODELS
-  Instrument Bezel
- INSTRUMENT NACELLE: FRAME MOUNTED FAIRING MODELS
-  Instrument Nacelle
- OUTER FAIRING AND WINDSHIELD: FRAME MOUNTED FAIRING MODELS
-- WINDSHIELD
-- Top Air Duct
-- Outer Fairing
- INNER FAIRING: FRAME MOUNTED FAIRING MODELS
-- Removal
-- Installation
-- Fairing Air Duct
-- Inner Fairing Shell Replacement
-- Radio Support Bracket
- STORAGE COMPARTMENTS: FRAME MOUNTED FAIRING MODELS
-  Storage Compartment, Door and Hinge
- Air Deflectors
-  Fairing Air Deflectors
-  Mid-Frame Air Deflectors
-  WINDSHIELD: ROAD KING MODELS
- WINDSHIELD
- Windshield Window
- HEADLAMP NACELLE: ROAD KING MODELS
-- Removal
-- Installation
- Front Fender
-  Removal
- Installation
- REAR FENDER
-- Removal
-- Fender Repair
-- Installation
- REAR FASCIA
-- Removal
-- Installation
-- Stud Plate
-- Rear Fascia Lamp
- Rear Frame
-  Rear Frame
- FOOTBOARDS AND FOOTRESTS
-- Rider Footboards
-- Passenger Footboard
-- Passenger Footrest: FLHX, FLHXS, FLTRX, FLTRXS
-- Passenger Footrest: Low Models
- Jiffy Stand
-- Remove Leg
-- Install Leg
-- Jiffy Stand Bracket
-- Jiffy Stand Interlock Sensor
- FRONT ENGINE MOUNT
-- Prepare
-- Remove
-- Installation
-- Stabilizer Link
-- Complete
-  MEDALLIONS, BADGES AND TANK EMBLEMS
- Removal
- Installation
- Engine
-  FASTENER TORQUE VALUES
-  Fastener Torque Values in this Chapter
- Specifications
-  Specifications
- SERVICE WEAR LIMITS
-  Specifications
- ENGINE OIL FLOW
-  Oil Flow
- Oil Pump Operation
-- General
-- Operation
- BREATHER OPERATION
-  Crankcase Ventilation
- Oil Pressure
-- Oil Pressure Indicator Lamp
-- Oil Pressure Check
- Troubleshooting
-- Compression Test
-- Cylinder Leakdown Test
-- Diagnose Valve Train Noise
-- Diagnosing Smoking Engine or High Oil Consumption
- OIL COOLER AND DOWNTUBE
-  Prepare
- Remove
-  Install
- Complete
- Disassemble Fan from Oil Cooler
- Assemble Fan to Oil Cooler
- Oil Check Valve
- OIL COOLANT LINES
-- Prepare
-- Remove
-- Install
-- Complete
- HOW TO USE THIS SECTION
-- Top End Repair
-- Bottom End Repair
-- Typical Symptoms
- PREPARE MOTORCYCLE FOR SERVICE
-  Engine in Chassis
- ASSEMBLE MOTORCYCLE AFTER SERVICE
-  Engine in Chassis
- TOP END SERVICE
-- Engine in Chassis
-- Engine Removed from Chassis
- CAM COMPARTMENT SERVICE
-  Replace Camshaft
- BOTTOM END SERVICE
-  Engine Removed from Chassis
- REMOVE ENGINE
-  Remove
- INSTALL ENGINE
-  Install
- UPPER ROCKER COVERS
-- Prepare
-- Remove
-- Install
-- Complete
- LOWER ROCKER COVERS
-- Prepare
-- Remove
-- Install
-- Complete
- BREATHERS
-- Prepare
-- Remove
-- Install
-- Complete
- Rocker Arms
-- Prepare
-- Remove
-- Install
-- Complete
-- Clean and Inspect
-  Pushrods, Lifters and Covers
- Prepare
- Remove
- Clean and Inspect
- Inspect Lifters
-  Assemble Pushrod Cover
- Install
- Complete
- CYLINDER HEAD
-- Prepare
-- Remove
-- Cleaning
-- Install
-- Complete
-- Disassemble
-- Inspect
-- Assemble
-- Valve and Seat Repair
- CYLINDERS
-- Prepare
-- Remove
-- Clean and Inspect
-- Deglaze Cylinder
-- Install
-- Complete
- PISTONS
-- Prepare
-- Remove
-- Install
-- Complete
-- Disassemble
-- Cleaning
-- Inspect
-- Check Piston Ring Gap
-- Assemble
- CAM COMPARTMENT AND COMPONENTS
-- Prepare
-- Remove
-- Cam Component Inspection
-- Install
-- Complete
-- Camshaft Needle Bearings
- Oil Pump
-- Prepare
-- Remove
-- Disassemble and Inspect
-- Assemble
-- Install
-- Complete
- Crankcase
-- Prepare
-- Disassemble
-- Assemble
-- Sprocket Shaft Bearing Inner Race
-- Complete
-- Cylinder Studs
-- Repair Right Crankcase Half
-- Cleaning and Inspection
-- Repair Left Crankcase Half
- Plugs and Oil Fittings
- FLYWHEEL AND CONNECTING RODS
-- Symptoms
-- Inspection
-- Measuring Crankshaft Runout
- OIL PAN
-- Prepare
-- Remove
-- Install
-- Complete
- Fuel System
-  FASTENER TORQUE VALUES
-  Fastener Torque Values in this Chapter
-  SPECIFICATIONS: FUEL SYSTEM
-  Specifications
- Fuel Pressure Test
-- Prepare
-- Test
-- Complete
- Intake Leak Test
-- Leak Tester
-- Procedure
- AIR CLEANER ASSEMBLY
-- Remove
-- Install
- FUEL TANK
-- Console
-- Removal
-- Fuel Door
-- Installation
-- Vent Tube: Models Without EVAP System
-- Fuel Supply Check Valve/Tube
- FUEL TANK TOP PLATE
-- Removal
-- Installation
- Fuel Filter
-- Removal
-- Installation
- FUEL PRESSURE REGULATOR
-- Removal
-- Installation
- FUEL LEVEL SENDER
-- Removal
-- Installation
- TWIST GRIP SENSOR (TGS)
-- Remove
-- Install
-- Mechanical Diagnosis
- INDUCTION MODULE
-- Prepare
-- Remove
-- Install
-- Complete
-- Disassemble
-- Assemble
- TEMPERATURE MANIFOLD ABSOLUTE PRESSURE SENSOR (TMAP)
- Prepare
- Remove
- Install
- Complete
- HEATED OXYGEN SENSORS (HO2)
-- Remove
-- Install
- Fuel Injectors
-- Prepare
-- Remove
-- Install
-- Complete
- FUEL PUMP
-- General
-- Removal
-- Fuel Pump and Fuel Level Sender Wire Harness
-- Installation
- EXHAUST SYSTEM
-- Mufflers
-- Prepare
-- Remove Exhaust System
-- Install Exhaust System
-- Complete
- EVAPORATIVE EMISSIONS CONTROL SYSTEM
-- General
-- Vapor Valve
-- Fuel Vapor Vent Tube
-  Canister-to-Solenoid Tube
- Charcoal Canister
- Purge Solenoid
-  Solenoid-to-Induction Module Tube
- Cooling System
-  FASTENER TORQUE VALUES
-  Fastener Torque Values in this Chapter
-  SPECIFICATIONS: COOLING SYSTEM
-  General
- COOLING SYSTEM OPERATION
-  Operation
- TESTING AND DIAGNOSTICS
- Troubleshooting
- Pressure Cap Test
- System Pressure Test
- Leak Detection Dye Test
- COOLING SYSTEM REPAIR
- Crimp Clamps
- Coolant Bottle
- Remove Upper Coolant Lines
- Install Upper Coolant Lines
- Coolant Downtubes
- Horizontal Coolant Tube
- Radiator
- Coolant Pump
- COOLING FAN
- Drive
- FASTENER TORQUE VALUES
-  Fastener Torque Values in this Chapter
-  SPECIFICATIONS: DRIVE
-  Specifications
- PRIMARY CHAINCASE COVER
-- Prepare
-- Remove
-- Install
-- Complete
- DRIVE COMPONENTS
-- Prepare
-- Remove
-- Install
-- Complete
- PRIMARY CHAINCASE HOUSING
-- Prepare
-- Remove
-- Inspect
-- Mainshaft Bearing and Seal
-- Install
-- Mainshaft Bearing Inner Race
-- Complete
-- Shifter Shaft Bushing
-  CLUTCH: ASSIST AND SLIP
- Removal and Installation
- Clutch Pack Only
- Complete Clutch Disassembly
- HYDRAULIC CLUTCH RELEASE BEARING AND PUSHROD
-- Prepare
-- Remove
-- Install
-- Complete
-- Disassemble
-- Assemble
- TRANSMISSION SPROCKET
-- Prepare
-- Remove
-- Clean and Inspect
-- Install
-- Complete
- Drive Belt
-- Remove
-- Install
-- Fastener Torque Values in this Chapter
- Transmission FASTENER TORQUE VALUES
-  SPECIFICATIONS: TRANSMISSION
- Specifications
- SERVICE WEAR LIMITS
- TRANSMISSION OPERATION
-  Power Flow
- SHIFTER LINKAGE
-  Shifter Rod
-  Heel-Toe Shift Levers
-  Shifter Rod Lever, Front
- TRANSMISSION SIDE COVERS
- Prepare
- Remove
- Install
- Complete
- SECONDARY CLUTCH ACTUATOR
-- Prepare
-- Remove
-- Install
-- Complete
- Transmission
-- Prepare
-- Remove
-- Install
-- Complete
-- Disassemble
-- Cleaning and Inspection
-- Assemble
- MAIN DRIVE GEAR AND BEARING
-- Prepare
-- Remove
-- Clean and Inspect
-- Install
-- Replace Mainshaft Seal
-- Complete
-- Replace Needle Bearings
- TRANSMISSION CASE
-- Prepare
-- Remove
-- Install
-- Disassemble
-- Complete
-- Clean and Inspect
-- Assemble
- Electrical
-  FASTENER TORQUE VALUES
-  Fastener Torque Values in this Chapter
-  SPECIFICATIONS: ELECTRICAL
-  Specifications
- System Fuses and Relays
-- Main Fuse
-- System Fuses and Relays
-- Fuse Blocks
- ELECTRONIC CONTROL MODULE (ECM)
-  ECM
- BODY CONTROL MODULE (BCM)
-- Removal
-- Installation
- ELECTRICAL CADDIES
-- Fairing and Steering Head Caddies
-- Top Caddy
-- Left Side Caddy
-- Right Side Caddy
-- Battery Tray
-- Lower Backbone Caddy
- IGNITION COIL AND SPARK PLUG CABLES
- Removal
- Install
- SPARK PLUG CABLES
- Inspect Spark Plug Cables
- STARTER
-- Removal
-- Install
- HEADLAMP
--  All But FLTR Models
--  FLTR Models
- Rear Lighting
-- Replace Tail Lamp Bulb
-- Tail Lamp Base
-- Rear Fascia Lamp
- FENDER TIP LAMPS
-- Front Fender Tip Lamp
-- Rear Fender Tip Lamp
-  TOUR-PAK LIGHTS
- Tour-Pak
- Side Lamps/Trim Strips
- Tour-Pak
- Lights Harness
-  Wrap-Around Lamp (if equipped)
- Turn Signal Lamps
-- Turn Signal Bulb Replacement: Bullet Style
-- Turn Signal Bulb Replacement: Flat Lens Style
-- Front Turn Signal Lamp
-- Rear Turn Signal Lamp
-- Rear Turn Signal Lamps Bracket
- Ignition Switch and Fork Lock
-- Fairing Models
-- Road King Models
- ACCESSORY SWITCHES
-  Fork-Mounted Fairing Models
-  Frame-Mounted Fairing Models
-  Nacelle Switches
- CRANKSHAFT POSITION SENSOR (CKP)
-- Remove
-- Installation
- KNOCK SENSOR (KS)
-- Prepare
-- Remove
-- Install
-- Complete
- ENGINE TEMPERATURE SENSOR (ET)
-- Prepare
-- Remove
-- Install
-- Complete
- ENGINE COOLANT TEMPERATURE SENSOR (ECT)
-  Coolant Temperature Sensor
- Automatic Compression Release (ACR)
-- Prepare
-- Remove
-- Install
-- Complete
- Vehicle Speed Sensor (VSS)
-  VSS
- WHEEL SPEED SENSORS
-- Front Wheel Speed Sensor (WSS)
-- Rear Wheel Speed Sensor
- NEUTRAL SWITCH
-- Removal
-- Installation
- Oil Pressure Switch
-- Removal
-- Install
- STOP LAMP SWITCHES
-- Front Stop Lamp Switch
-- Rear Stop Lamp Switch
- VOLTAGE REGULATOR
-- Prepare
-- Remove
-- Install
-- Complete
- ALTERNATOR
-- Prepare
-- Remove
-- Cleaning and Inspection
-- Install
-- Complete
- HORN
-- Removal
-- Installation
- FAIRING POWER OUTLET
-- Removal
-- Installation
- GAUGES AND INSTRUMENTS: FAIRING MODELS
-  Ambient Air Temperature Sensor
-  2-Inch Diameter Gauges
--  Instrument Cluster: Fork-Mounted Fairing
--  Instrument Cluster: Frame Mounted Fairing
- GAUGES AND INSTRUMENTS: ROAD KING MODELS
-- Fuel Gauge
-- SPEEDOMETER
- INDICATOR LAMPS: ROAD KING MODELS
-  INDICATOR LAMPS
-  Boom! Box Infotainment System
-  Radio Face Protective Film
-  Radio: Fork-Mounted Fairing
- CB Module: Fork Mounted Fairing
- GPS Antenna
- Front Fairing Speakers: Fork Mounted Fairing
-  Radio: Frame Mounted Fairing
- Front Fairing Speaker and Enclosure: Frame-Mounted Fairing
- Rear Speaker Enclosures
- Passenger Audio Controls
- Rider Headset Connector
-  ANTENNA CABLES
- Removal
- Installation
- WIRE TROUGH
- Remove
- Install
- MAIN WIRING HARNESS
--  All Models (Part 1)
--  Road King Models (Part 2)
--  Fork Mounted Fairing Models (Part 2)
--  Frame Mounted Fairing Models (Part 2)
--  All Models (Part 3)
--  All Models (Part 1)
--  Road King Models (Part 2)
--  Fork-Mounted Fairing Models (Part 2)
--  Frame-Mounted Fairing Models (Part 2)
--  All Models (Part 3)
- FAIRING HARNESS
-- Harness Service: Fork-Mounted Fairing
-- Harness Service: Frame Mounted Fairing
- HANDLEBAR SWITCH PACKS
-- Removal
-- Install
-- Switch Pack Harness
-- Handlebar Switch Caps
- Security System Maintenance
-- Fob Battery
-- Smart Siren (If Equipped)
-- Security System Antenna
- SECURITY SYSTEM ACTUATION
-- Sidecar Configuration
-- Activation
-- Fob Assignment
-  AUXILIARY/FOG LAMPS AND BRACKETS
-  Replace Auxiliary/Fog Lamp Bulb
-  Auxiliary/Fog Lamp Housing
- Turn Signal/Auxiliary/Fog Lamp Bracket
- Adjustment
- SECURITY SIREN
-- Removal
-- Installation
- Personal Identification Number (PIN)
-- General
-- Changing the PIN
- Wiring
-- WIRING DIAGRAMS
-- WIRE HARNESS CONNECTORS
-  General Wiring Diagrams
-  General
- Reference
- GLOSSARY
-  Acronyms and Abbreviations
- METRIC CONVERSION
-  Conversion Table
- FLUID CONVERSION
-- United States System
-- Metric System
- British Imperial System
-  TORQUE CONVERSION
- United States System
- Metric System
- Backmatter
-  Backmatter 
- Backmatter
- Backmatter