Renault G9U 2.5L Engine - Service Manual - Repair Manual

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RENAULT G9U 2.5L ENGINE - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual / Repair Manual, for Renault G9U 2.5L Engine.
 

CONTENTS:


Preface

- Cleanliness - Safety 10A-2
- Engine identification 10A-10
- Tightening torques (in daNm or degrees) 10A-13


Specifications

- Cylinder head 10A-17
- Pistons 10A-26
- Con rods 10A-29
- Crankshaft 10A-31
- Bearing shells 10A-32
- Piston base cooling jets 10A-33
- Preparing the engine to be mounted on the support 10A-34
- Consumables 10A-38
- Precaution 10A-38
- Parts to be replaced after removal 10A-38
- Standard replacement 10A-39
- Special tooling required 10A-40
- Equipment required 10A-45


Overhauling the engine

- Removing the upper engine 10A-47
- Adjusting the timing 10A-50
- Removing the injector holders 10A-61
- Dismantling the cylinder head 10A-64
- Cleaning 10A-66
- Checking the gasket face 10A-66
- Checking the camshaft longitudinal clearance 10A-67
- Reassembling the cylinder head 10A-68
- Removing the peripherals 10A-72
- Extracting the gudgeon pins 10A-75
- Fitting con rod bearing shells 10A-75
- Refitting the peripherals 10A-79
- Con rods/piston assembly 10A-88
- Fitting the piston rings 10A-95
- Replacing the oil pump drive pin oil deflector 10A-96
- Fitting the flywheel end crankshaft seal 10A-96
- Special notes concerning engines equipped with balance shafts 10A-100
- Special notes concerning engines not equipped with balance shafts 10A-107
- Fitting the intermediate shaft roll pins 10A-111
- Replacing the play compensation sprockets 10A-114
- Method for replacing the high pressure pump sprocket 10A-116
- Fitting intermediate shaft No. 2 seal and the timing end crankshaft seal 10A-119
- Fitting the flywheel end crankshaft seal 10A-123
- Refitting the upper engine 10A-123
- Inlet rocker shaft 10A-124
- Exhaust rocker shaft 10A-124
- Fitting the camshaft seals 10A-138
- Timing adjustment method 10A-147
- Timing belt tension 10A-149
- Checking the tension and timing 10A-151