KTM 250 SX Engines - Repair, Service and Maintenance Manual

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KTM 250 SX ENGINE - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual / Repair Manual, for KTM 250 SX Engines.
 

CONTENTS:

Service-Informations
General Information
- Operating Ranges Of The Carburetor
- Carburetor Adjustment
- Checking Of The Setting Of The Tvc System
- Bleeding Of The Hydraulic Clutch
- Special Tools
- Cleaning
- Storage
Disassembling Engine
- Removing Of Kickstarter
- Draining Gear Oil
- Dismounting Of Sprocket And Shift Lever
- Dismounting Of Zylinder Head, Cylinder And Piston
- Dismounting Of Clutch Cover
- Dismounting Of Pressure Cap And Clutch Discs
- Dismounting Of The Primary Drive
- Dismounting Of Kickstarter
- Dismounting Of The Shift Lock
- Dismounting Of Ignition Cover
- Dismounting Of The Ignition
- Dismounting Of Intake Flange And Reed Valve Housing
- Parting Of Engine Housing Halves
- Dismounting Of Gearshift Mechanism And Transmission
- Dismounting Of The Crankshaft
Servicing Individual Components
- Working On The Right-Hand Housing Half
- Working On The Left-Hand Housing Half
- Crankshaft
- Piston
- Piston Ring End Gap
- Checking Cylinder For Wear
- Recoated Cylinder
- Nikasil Coating Of Cylinder
- Cylinder Exhaust Control System
- Cylinder Preassembly
- Exhaust Control, Clutch Cover
- Preassembly Of Clutch Cover
- Reed Valve Housing, Intake Flange
- Clutch
- Replace Outer Clutch Hub
- Shift Mechanism
- Preassembly Of Shift Shaft
- Ignition
- Check Stator And Pulse Generator
- Assembly Mainshaft
- Assembly Countershaft
- Kickstarter
- Assemble Of Kickstarter Shaft
Assembling Engine
- Crankshaft
- Transmission
- Assembling The Engine Housing
- Mounting Shift Mechanism
- Mounting Kickstarter
- Mount Primary Drive And Clutch
- Mounting Clutch Discs And Pressure Cap
- Mounting Clutch Cover
- Mounting Piston And Cylinder
- Adjusting Dimension „X“
- Adjusting Control Flap (Dimension „Z“)
- Mounting Steering Covers
- Mounting Cylinder Head
- Mounting Reed Valve Housing And Intake Flange
- Mounting Engine Sprocket
- Mounting The Ignition
- Mounting Ignition Cover
- Mounting Starting Lever And Shift Lever
- Fill In Transmission Oil
- Check Transmission Oil Level
Electrical
- Static Ignition Values
- Ignition Coil
- Cdi Unit
- Wiring Diagram
Trouble Shooting
- Trouble Shooting 250 Sx
Technical Specifications
- Engine
- Carburetor
- Chassis
- Standard Adjustment Shock Absorber / Fork
- Tolerances And Fitting Clearances
- Tightening Torques Engine
- Tightening Torques Chassis
- Carburetor Setting
Periodic Maintenance Schedule
- Lubrication And Maintenance Schedule 250 Sx
Wiring Diagram
- Wiring Diagram 250 Sx 2003