Ducati Multistrada 1000 - Service Manual - Reparation - Officina - Reparaturanleitung - Wiring

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DUCATI MULTISTRADA 1000 - WORKSHOP MANUAL - MANUALE D'OFFICINA - MANUEL REPARATION

- Multilanguage (English, Italiano, Français, Deutsch) Service Manual and Wiring Information to motorcycles Ducati Multistrada 1000.



FILES INCLUDED:

- Ducati Multistrada 1000 - Workshop Manual (English, Italiano, Francais, Deutsch).pdf
- Ducati Multistrada 1000 - Parts Manual (English, Italiano, Francais, Deutsch, Español).pdf
- Ducati Multistrada 1000 - Owner's Manual (English).pdf



INDEX SERVICE MANUAL:


SECTION A

DESCRIPTION 0

1 - HOW TO USE THE MANUAL 3
- Manual layout 4

2 - SYMBOLS - ABBREVIATIONS - REFERENCES 5
- Product specifications 8

3 - DANGEROUS PRODUCTS - WARNINGS 10
- General safety rules 10
- General maintenance indications 12

Section B

MODEL-SPECIFICI NFORMATION0
1 - IDENTIFICATION DATA 3

SECTION C

SPECIFICATIONS 0

1.1 -TECHNICAL DATA 10
- Description 10
- Colours 11
- Transmission 11
- Timing/valves 11
- Lubrication system 12
- Cylinder / piston 12
- Gearbox 13
- Cooling system 13
- Front wheel 13
- Front suspension 13
- Rear wheel 14
- Rear suspension 14
- Hydraulic brakes 14
- Charging system / generator 15
- Ignition system 15
- Control unit 15
- Lights / instrument panel 15

1.2 -OVERALL DIMENSIONS 16

2 - FUELS AND LUBRICANTS 17

3 - TORQUE SETTINGS 27
- Frame torque settings 27
- Engine torque settings 32

4 - SERVICE TOOLS 42
- Engine special tools 42
- Frame specific tools 47

SECTION D

USE AND MAINTENANCE

OPERATIONS 0

1 - PRELIMINARY CHECKS 3
- Running-in precautions 3
- Pre-ride checks 4

2 - STARTING - ENGINE WARM-UP 6
- Starting the engine 6

3 - ROUTINE MAINTENANCE TABLE 9

4 - MAINTENANCE OPERATIONS 11
- Turning off the "Service" warning on the instrument panel 11
- Checking the engine oil level 12
- Changing the engine oil and filter cartridge 13
- Checking valve clearances 15
- Changing the fuel filter 17
- Changing and cleaning the air filter 18
- Changing the brake fluid 19
- Draining the brake circuits 21
- Filling the braking circuits 22
- Changing the clutch fluid 24
- Draining the clutch circuit 25
- Filling the clutch circuit 26
- Adjusting steering bearings play 28
- Adjusting the clutch lever and the front brake lever 29
- Chain adjustment 30
- Checking brake pad wear. Changing brake pads 32
- Adjusting the throttle cables 34
- Adjusting the position of the gear change and rear brake
- pedals 36
- Adjusting the rear shock absorber 37
- Adjusting the front fork 38
- Changing motorcycle track alignment 39

5 - TESTERS 40
- Mathesis tester description 41
- Tester connection to the bike 42
- Checking and adjusting timing belt tension 44
- Adjusting the throttle body 48
- Checking engine oil pressure 52
- Checking cylinder compression 54

SECTION E

FAIRING 0

1 - HEADLIGHT FAIRING - REAR-VIEW MIRRORS 3
- Removing the rear-view mirrors 4
- Refitting the rear-view mirrors 4
- Removing the mobile headlight fairing 5
- Refitting the mobile headlight fairing 5
- Removing the fixed headlight fairing 6
- Refitting the fixed headlight fairing 7

2 - FAIRING 8
- Removing the left fairing 9
- Refitting the left fairing 9
- Removing the front conveyor 10
- Refitting the front conveyor 10
- Removing the upper left fairing 11
- Refitting the upper left fairing 11
- Removing the upper right fairing 12
- Refitting the right fairing 14

3 - FUEL TANK-AND-SEAT ASSEMBLY, SIDE PANELS AND FRONT MUDGUARD 15
- Removing the passenger seat 17
- Refitting the passenger seat 17
- Removing the rear side panels 18
- Notes on rear side panel installation 18
- Removing the fuel tank-and-seat assembly 19
- Refitting the fuel tank-and-seat assembly 21

4 - FRONT MUDGUARD 23
- Removing the front mudguard 23
- Refitting the front mudguard 23

SECTION F

CONTROLS - DEVICES 0

1 - THROTTLE CONTROL - STARTER 3
- Removing the throttle control 4
- Refitting the throttle control 4

2 - CLUTCH HYDRAULIC CONTROL 6
- Removing the clutch cylinder assembly 7
- Fitting the clutch cylinder assembly 7
- Removing the clutch transmission unit 8
- Refitting the clutch transmission unit 9

3 - FRONT BRAKE CONTROL 11
- Removing the front brake master cylinder 12
- Refitting the front brake master cylinder 13

4 - REAR BRAKE CONTROL 14
- Removing the rear brake master cylinder 15
- Refitting the rear brake master cylinder 17

5 - GEAR CHANGE CONTROL 21
- Removing the gear change control 22
- Disassembling the gear change control 22
- Refitting the gear change control 22

6 - RELEASING MECHANISMS 23
- Removing the passenger seat releasing mechanism 24
- Removing the glove compartment releasing mechanism 24

SECTION G

WHEELS - SUSPENSIONS - BRAKES 0

1 - FRONT WHEEL 3
- Removing the front wheel 4
- Overhauling the front wheel 5
- Refitting the front wheel 7

2 - FRONT FORK 8
- Removing the front fork 9
- Overhauling the front fork 10
- Fitting the front fork 18

3 - FRONT BRAKE 19
- Braking system maintenance 20
- Removing the front brake system 20
- Overhauling the front brake components 21
- Refitting the front brake system 22

4 - REAR WHEEL 24
- Removing the rear wheel 25
- Overhauling the rear wheel 26
- Refitting the rear wheel 27

5 - REAR SWINGARM 28
- Removing the rear eccentric hub 30
- Refitting the rear eccentric hub 31
- Removing the rear swingarm 32
- Checking the swingarm pivot 33
- Overhauling the rear swingarm 34
- Refitting the rear swingarm 36

6 - REAR BRAKE 38
- Removing the rear brake system 39
- Refitting the rear brake system 41

7 - REAR SUSPENSION 42
- Rear suspension unit 43
- Removing the monoshock absorber 44
- Overhauling the monoshock absorber 44
- Removing the rear suspension rocker arm 45
- Overhauling the rear suspension rocker arm 46
- Removing and overhauling the shock absorber linkage 47
- Refitting the rear suspension 48

8 - FINAL DRIVE 50
- Inspecting the final drive 51
- Removing the chain front sprocket 52
- Changing the gearbox secondary shaft seal 53
- Removing the rear sprocket 54
- Washing the chain 55
- Lubricating the chain 55

SECTION H

FRAME 0

1 - HANDLEBAR 3
- Removing the handlebar 4
- Refitting the handlebars 5

2 - STEERING 6
- Adjusting steering bearing play 7
- Adjusting the steering angle 7
- Disassembling the headstock parts 8
- Reassembling the headstock parts 9

4 - FOOTPEG SUPPORTS 12
- Removing the footpegs 13
- Refitting the footpegs 15

5 - STANDS 18
- Removing the side stand 19
- Refitting the side stand 20

6 - FRAME INSPECTION 21
- Removing the frame and related components 22
- Removing the front subframe 22
- Removing the rear grab handle 22
- Checking the frame 22
- Refitting the rear grab handle 25
- Refitting the front subframe 25

7 - TAIL LIGHT AND NUMBER PLATE
HOLDER 26
- Removing the tail light number plate holder 27
- Refitting the number plate holder and tail light 28

8 - ACCESSORIES: CENTER STAND 29
- Installing the center stand 30
- Removing the center stand 34
- Refitting the center stand 34

SECTION L

FUEL SYSTEM / EXHAUST
SYSTEM 0
1 - DESCRIPTION OF FUEL SYSTEM 3

2 - FUEL TANK ASSEMBLY 5
- Removing and refitting the fuel tank assembly 6
- Replacing the breather valve and the fluid recovery reservoir 7
- Replacing the fuel tank flange and the fuel sensor 9
- Replacing the fuel filler plug assembly 12

6 - THROTTLE BODY 15
- Removing the throttle body 16
- Refitting the throttle body 18

7 - AIR INTAKE 20
- Removing the air box 21
- Refitting the airbox 23

8 - EXHAUST SYSTEM 26
- Catalytic converter operating principle 27
- Removing the exhaust system 29
- Refitting the exhaust system 32

10 -CANISTER FILTER 36
- Canister filter system (USA versions only) 37
- Removing the canister filter 38
- Refitting the canister filter 38

SECTION M

IGNITION - INJECTION SYSTEM0

1 - DESCRIPTION OF THE FUEL INJECTION-IGNITION SYSTEM 3
- General information on the fuel injection-ignition system 3
- Fuel circuit 6
- Intake air circuit 7
- Operating stages 8

2 - SYSTEM DIAGRAM 9
- Fuel injection-ignition system diagram 9

3 - FUEL INJECTION-IGNITION SYSTEM COMPONENTS 12
- Electronic control unit 12
- Electric injector 15
- Stepper motor 16
- Throttle position sensor 17
- Rpm/timing sensor 17
- Air pressure sensor 17
- Air temperature sensor 18
- Spark plug 19
- Coil 20
- Injection relay 21
- CAN line 22

4 - INSTRUMENTS 23
- Instrument panel system 23
- Display Functions 26
- Instrument Panel Functions 37

SECTION N

ENGINE 0

1 - REMOVING - REASSEMBLING THE COMPLETE ENGINE 4
- Removing the engine 6
- Reassembling the engine 7

2.1 -LUBRICATION SYSTEM: OIL PUMP 8
- Lubrication system diagram 9
- Removing the oil pump 12
- Disassembling the oil pump 12
- Overhauling the oil pump 13
- Reassembling the oil pump 13
- Refitting the oil pump 14

2.2 -LUBRICATION SYSTEM: OIL COOLER 15
- Removing the oil cooler 16
- Checking the oil cooler 16
- Refitting the oil cooler 17

2.3 -LUBRICATION SYSTEM: OIL BREATHER 20
- Removing the oil breather 21
- Refitting the oil breather 21

4.1 -HEAD UNIT: CHECKS AND ADJUSTMENTS 23
- Checking and adjusting valve clearance 24
- Checking engine timing 28

4.2 -HEAD UNIT: SIDE COVERS / TIMING SYSTEM 30

- Removing the timing side covers 31
- Timing system disassembly 32
- Disassembling the mobile tensioner 34
- Disassembling the belt rollers 34
- Reassembling the timing system 35
- Refitting the timing side covers 41

4.3 -HEAD UNIT : CAMSHAFTS 42
- Removing the engine oil temperature sensor 44
- Refitting the engine oil temperature sensor 44
- Disassembling the intake manifold 45
- Refitting the intake manifolds 45
- Removing the side caps 46
- Removing the valve covers 47
- Refitting the valve covers 47
- Removing the camshafts 48
- Checking camshafts 49
- Checking the oil seals 49
- Refitting the camshaft 50
- Refitting the cam covers 51

4.4 -HEAD UNIT: VALVES – ROCKER ARMS 52
- Disassembling the engine heads 53
- Overhauling the head parts 57
- Reassembling the head 62

5 - CYLINDER / PISTON ASSEMBLY 69
- Removing cylinder / piston assy 70
- Overhauling the cylinder / piston assy 72
- Refitting cylinder / piston assy 76

6.1 -CLUTCH ASSEMBLY: CLUTCH 78
- Clutch unit 79
- Disassembling the clutch 81
- Checking and overhauling the clutch components 85
- Reassembling the clutch 86

6.2 -CLUTCH ASSEMBLY: CLUTCH COVER 89
- Removing the clutch cover 90
- Disassembling the clutch cover 91
- Reassembling the clutch cover 92
- Refitting the clutch cover 93

6.3 -CLUTCH ASSEMBLY: PRIMARY DRIVE GEARS 94
- Disassembling the primary drive gears 95
- Fitting the primary drive gear and checking meshing play 97

7.1 -GEARBOX: LEVER ASSEMBLY 99
- Removing the gear selector levers 100
- Removing the gear stopper and ratchet 101
- Reassembling gear stopper and ratchet 101
- Reassembling the gear selector lever 102

7.2 -GEARBOX ASSEMBLY: GEARBOX SHAFTS 103
- Removing the gearbox 105
- Disassembling the gearbox shafts 106
- Overhauling the gearbox 110
- Inspecting the gear selector forks 112
- Inspecting the fork selector drum 112
- Reassembling the gearbox shafts 113
- Reassembling the gearbox 114

8 - FLYWHEEL - GENERATOR 116
- Removing the generator cover 118
- Disassembling the generator cover 119
- Removing the flywheel - generator assembly 120
- Checking the flywheel - generator assembly 121
- Refitting flywheel / generator assembly 123
- Reassembling generator cover 124
- Checking the engine sensor air gap 125

9.1 -CASING UNIT: OUTER COMPONENTS 126
- Removing outer components 127
- Reassembling the outer parts 128
- Removing the timing lay gear 130
- Reassembling the timing lay gear 130
- Removing the starter motor driven gear 131
- Reassembling the starter motor driven gear 131

9.2 -CASING UNIT: CRANKCASES 132
- Opening the casings 133
- Overhauling the casings 134
- Main bearings 136
- Reassembling the casings 137
- Shimming the shafts 139
- Closing the casings 147

9.3 -CASING UNIT: CONNECTING RODS 149
- Removing the connecting rods 150
- Disassembling the connecting rods 150
- Overhauling the connecting rods 151
- Reassembling the connecting rods 155
- Refitting the connecting rod unit 156

SECTION P

ELECTRIC SYSTEM 0

1 - WIRING DIAGRAM 4
- Electric system key 6
- Fuse key 6
- Wire color coding - wiring diagram 7
- Arrangement of wiring on frame 7
- Diagram A 10
- Diagram AA 11
- Diagram AB 11
- Diagram AC 12
- Diagram AD 12
- Diagram AE 13
- Diagram B 14
- Diagram C 15
- Diagram D 16
- Diagram E 17
- Diagram F 18
- Diagram G 19
- Diagram H 20
- Diagram I 21
- Diagram J 22
- Diagram K 23
- Diagram L 23
- Diagram M 24
- Diagram N 24
- Diagram O 25
- Diagram P 25
- Diagram Q 26
- Diagram R 27
- Diagram S 28
- Diagram T 29
- Diagram U 30
- Diagram V 31
- Diagram W 32
- Diagram X 32
- Diagram Y 33
- Diagram Z 34

2 - CHARGING SYSTEM - BATTERY 35
- Checking the charging system 35
- Charging methods 35
- Battery 37
- Battery mount 39
- Generator 40
- Rectifier - regulator 41

3 - ELECTRIC STARTING 43
- Electric starting system 44
- Starter motor 46
- Starter contactor 48

4 - LIGHTING DEVICES 49
- Removing the instrument panel 49
- Changing light bulbs 50
- High beam relay 53
- Beam setting 54

5 - INDICATORS AND LIGHTING SYSTEM 55
- Checking the indicators and lighting system components 55
- Changing bulbs 60

6 - PROTECTION AND SAFETY DEVICES 61
- Checking protection and safety devices components 61
- Fuses check 63

8 - IMMOBILIZER AND TRANSPONDER 64

9 - TESTERS 72
- How to use the multimeter to check electric systems 72



INDEX PARTS MANUAL:


- Workshop special tools
- Workshop special tools
- Diagnosis tester mathesis
- Workshop special tools
- Gearchange
- Gear-box
- Clutch
- Clutch cover
- Crankshaft
- Cylinders - pistons
- Timing
- Filters and oil pump
- Half crankcases
- Alternator cover
- Electric starter and ignition
- Head : timing
- Vertical head
- Horizontal head
- Inlet dict
- Exhaust system
- Stands
- Electric system
- Front wiring
- Battery box mount
- Front head-light and instrument panel
- Plate holder - rear light
- Front fork
- Front and rear wheels
- Rear wheel pin
- Handlebar and controls
- Clutch control
- Front brake
- Rear brake
- Frame
- R.h. Foot rests
- L.h. Foot rests
- Rear fork
- Rear suspension
- Air inductio and oil vent
- Oil cooler
- Fuel tank
- Fuel system
- Seat
- Headlight fairing
- Fairing



INDEX OWNER’S MANUAL:


GENERAL
 
- Warranty 6
- Symbols 6
- Useful information for safe riding 7
- Carrying the maximum load allowed 8
- Identification data 9

CONTROLS
 
- Position of motorcycle controls 10
- Instrument panel 11
- LCD unit functions 12
- LCD - Parameter setting/display 14
- Backlighting function 21
- Pilot lights brightness function 21
- Auto-off headlight function 21
- The immobilizer system 21
- Keys 22
- Code card 23
- Procedure to disable immobilizer engine block through
- throttle twistgrip 24
- Duplicate keys 25
- Ignition switch and steering lock 26
- Left switch 27
- Clutch lever 28
- Right switch 29
- Throttle twistgrip 29
- Front brake lever 30
- Rear brake pedal 31
- Gear change pedal 31
- Setting the gear change and rear brake pedals 32

MAIN COMPONENTS AND DEVICES
 
- Location 34
- Tank filler plug 35
- Passenger seat catch and helmet hook 36
- Glove compartment lock 37
- Side stand 38
- Front fork adjusters 39
- Rear shock absorber adjusters 41
- Rear-view mirrors adjustment 42
- Motorcycle trim adjustment 43

DIRECTIONS FOR USE
 
- Running-in recommendations 44
- Pre-ride checks 46
- Starting the engine 47
- Moving off 49
- Braking 49
- Stopping the motorcycle 50
- Parking 50
- Refuelling 51
- Tool kit and accessories 52

MAIN MAINTENANCE OPERATIONS
 
- Removing the fairing 53
- Checking brake and clutch fluid level 58
- Checking brake pads for wear 60
- Lubricating joints 61
- Throttle cable free play adjustment 62
- Charging the battery 63
- Checking the drive chain tension 64
- Chain lubrication 65
- Replacing headlamp bulbs 66
- Changing the front direction indicators bulbs 70
- Changing the rear direction indicators bulbs 71

- Changing the number plate and stop light bulbs 72
- Beam setting 74
- Tubeless tyre pressure 75
- Checking engine oil level 77
- Cleaning and replacing the spark plugs 78
- Cleaning the motorcycle 79
- Storing the bike away 79
- Important notes 79

TECHNICAL DATA
 
- Overall dimensions 80
- Weights 80
- Engine 82
- Timing system 82
- Performance data 83
- Spark plugs 83
- Exhaust system 83
- Transmission 84
- Brakes 85
- Frame 86
- Wheels 86
- Tyres 86
- Suspensions 87
- Available in the following colors: 87
- Electric system 88

FOR UNITED STATES OF AMERICA VERSION ONLY
ROUTINE MAINTENANCE RECORD