Case 580SR-590SR-695SM-695SR - Service Manual - Manuel de Reparation - Reparaturanleitung

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CASE 580SR-590SR-695SM-695SR - WORKSHOP MANUAL - MANUEL DE REPARATION - REPARATURANLEITUNG

- English, French, Spanish and German Service Manual, in PDF format, to Backhoe Loader Case 580SR-590SR-695SM-695SR.

 
CONTENTS:

- SECTION 00 - HEALTH, SAFETY, MAINTENANCE
- CHAPTER 1 - General
- Description Page
- General Specifications. 1
- SECTION 10 - ENGINE
- CHAPTER 1 - Injection pump
- Description Page
- Special tools. 1
- Removal. 2
- Installation 7
- SECTION 17 - TORQUE CONVERTOR
- CHAPTER 1 - With Powershuttle Transmission
- Description Page
- General Specifications. 1
- Overhaul  4
- CHAPTER 2 - With Powershift Transmission
- Description Page
- General Specifications. 1
- Overhaul  4
- SECTION 21 - TRANSMISSIONS
- CHAPTER 1 - 4x4 Compact Shuttle
- Description Page
- General Specifications. 1
- Description and Operation . 5
- Overhaul  28
- CHAPTER 2 - Powershift Introduction
- Description Page
- General Specifications. 1
- Description and Operation . 2
- Removal. 35
- CHAPTER 3 - Powershift Operating Lever
- Description Page
- General Specifications. 1
- Fault Finding  14
- 2 CONTENTS
- 01/2005
- CHAPTER 4 - Powershift Overhaul (includes 4 Wheel Steer)
- Description Page
- General Specifications. 1
- Fault Finding  5
- Overhaul  8
- SECTION 25 - FRONT AXLES
- CHAPTER 1 - Front Axle for 2 and 4 Wheel Drive Only
- Description Page
- General Specifications. 1
- Overhaul  10
- CHAPTER 2 - Front Axle for 4 Wheel Steer Only
- Description Page
- General Specifications. 1
- Overhaul  3
- CHAPTER 3 - Front Axle
- Description Page
- Identification. 1
- Overhaul  4
- CHAPTER 7 - Front Axle
- Description Page
- Identification. 1
- Overhaul  4
- CHAPTER 10 - Front Axle
- Description Page
- Identification. 1
- SECTION 27 - REAR AXLES
- CHAPTER 1 - Rear Axle with Foot Operated Diff Lock for 2 and 4 Wheel Drive Only
- Description Page
- General Specifications. 1
- Overhaul  6
- CHAPTER 2 - Rear Axle with Electrically Operated Diff Lock for 2 and 4 Wheel Drive
- Only
- Description Page
- General Specifications. 1
- Overhaul  8
- CHAPTER 3 -             
- Description Page
- General Specifications. 1
- Overhaul  2
- CONTENTS 3
- 01/2005
- CHAPTER 4 - Rear Axle
- Description Page
- Identification. 1
- Overhaul  4
- SECTION 33 - BRAKE SYSTEMS
- CHAPTER 1 - Brakes for 2 and 4 Wheel Drive Only
- Description Page
- General Specifications. 1
- Overhaul  8
- CHAPTER 2 - Brakes for 4 Wheel Steer Only
- Description Page
- General Specifications. 1
- Overhaul  5
- SECTION 35 - HYDRAULIC SYSTEMS
- CHAPTER 1 - Hydraulic Circuits and Components for HUSCO Only
- Description Page
- General Specifications. 2
- Hydraulic Valve Spool Seals . 15
- Stabliliser and Extendible Dipper Control Valves 21
- Loader Control Valve . 33
- Backhoe Control Valve. 49
- CHAPTER 2 - Fault Finding, Pressure and Flow Testing for HUSCO Only
- Description Page
- General Specifications. 2
- Fault Finding  6
- Pressure Testing  11
- Flow Testing (Pump Performance Test)  21
- CHAPTER 3 - Hydraulic Circuits and Components for REXROTH
- Description Page
- General Specifications. 1
- Description and Operation . 5
- Hydraulic Circuits . 10
- CHAPTER 4 - Fault Finding, Pressure and Flow Testing for REXROTH Only
- Description Page
- Preliminary Checks  2
- Fault Finding Charts. 3
- Pressure Testing  7
- Flow Testing (Pump Performance Test)  10
- CHAPTER 5 - Control Valves for REXROTH with Mechanical or Hydraulic Control
- Description Page
- General Specifications. 1
- Overhaul  2
- Disassembly. 4
- 4 CONTENTS
- 01/2005
- CHAPTER 6 - Swing System and Hydraulic Cylinders
- Description Page
- General Specifications. 1
- Swing System Description and Operation  3
- Hydraulic Cylinders Description and Operation  6
- Backhoe and Loader Cylinders - Removal and Installation  9
- Backhoe and Loader Cylinder Overhaul . 18
- Swing Cylinder Removal and Overhaul  22
- CHAPTER 7 - Hydraulic Pump
- Description Page
- General Specifications. 1
- Tightening torques . 1
- Description and Operation . 2
- Pump Overhaul  6
- CHAPTER 8 - Rexroth Control Blocks
- Description Page
- General Specifications. 1
- Tightening torques . 1
- Exploded Wiew of the Lever  2
- Overhaul of the Control Block . 5
- SECTION 39 - VEHICLE CHASSIS
- CHAPTER 1 - CHASSIS COMPONENTS
- Description Page
- General Specifications. 1
- Overhaul  6
- SECTION 41 - STEERING SYSTEMS
- CHAPTER 1 - Steering for 2 and 4 Wheel Drive Only
- Description Page
- General Specifications. 1
- Fault Finding  7
- Overhaul  8
- CHAPTER 2 - Steering for 4 Wheel Steer Only
- Description Page
- General Specifications. 1
- Fault Finding  7
- Overhaul  10
- SECTION 50 - CAB HEATING AND AIR CONDITIONING
- CHAPTER 1 - Cab Heating
- Description Page
- General Specifications. 1
- Fault Finding  7
- Overhaul  8
- CONTENTS 5
- 01/2005
- CHAPTER 2 - Cab Air Conditioning
- Description Page
- General Specifications. 1
- Description & operation 5
- Fault Finding  16
- Overhaul  38
- SECTION 55 - ELECTRICAL SYSTEM
- CHAPTER 1 - System General
- Description Page
- General Specifications. 1
- Tempory wiring harness repair. 2
- Electrical System General Fault Finding. 3
- CHAPTER 2.1 - Powershuttle Wiring Diagrams (N/A and Europeen Model)
- Description Page
- Fuses and Relays  2
- Components. 3
- Connectors. 4
- Wiring Diagrams (N/A and Europeen Model) 6
- Connectors (Details)  18
- CHAPTER 2.2 - Powershift Wiring Diagrams (N/A and Europeen Model)
- Description Page
- Fuses and Relays  2
- Components. 3
- Connectors. 4
- Wiring Diagrams (N/A and Europeen Model) 6
- Connectors (Details)  18
- CHAPTER 2.3 - Powershift 4 WS Wiring Diagrams (N/A and Europeen Model)
- Description Page
- Fuses and Relays  2
- Components. 3
- Connectors. 4
- Wiring Diagrams (N/A and Europeen Model) 6
- Connectors (Details)  18
- CHAPTER 2.4 - ROPS Wiring Diagrams (N/A and Europeen Model)
- Description Page
- Fuses and Relays  2
- Components. 3
- Connectors. 4
- Wiring Diagrams (N/A and Europeen Model) 6
- Connectors (Details)  19
- CHAPTER 3 - Starter Motor 2.7kW
- Description Page
- General Specifications. 1
- Fault Finding  3
- Exploded Wiew of the Starter . 6
- 6 CONTENTS
- 01/2005
- CHAPTER 4 - Alternator 90A
- Description Page
- General Specifications. 1
- Fault Finding  4
- Exploded Wiew of the Alternator 10
- CHAPTER 5 - Battery
- Description Page
- General Specifications. 1
- Removal and Installation 2
- Battery Maintenance and Tests 3
- CHAPTER 6 - Service Diagnostics, Calibration and Immobiliser
- Description Page
- Service Indicators  1
- Alarms and Diagnostics Signalling. 2
- Calibration of speedometer 4
- Immobiliser circuit  5
- CHAPTER 7 - Component Testing
- Description Page
- General Introduction  2
- Component Testing 3
- Component Earth Points 4
- Key start and stop switch. 7
- Starter motor - starter relay 8
- Safety start relais . 9
- Alternator . 10
- Transmissions 11
- Cab  16
- Steering control unit . 26
- Loader 31
- Backhoe. 34
- SECTION 82 - LOADER
- CHAPTER 1 - Loader Frame, Controls and Buckets for 2 and 4 Wheel Drive Only
- Description Page
- General Specifications. 2
- Overhaul  6
- CHAPTER 2 - Loader Frame, Controls and Buckets for 4 Wheel Steer Only
- Description Page
- General Specifications. 2
- Overhaul  5
- CONTENTS 7
- 01/2005
- SECTION 84 - BACKHOE
- CHAPTER 1 - Backhoe, Boom and Dipperstick assembly
- Description Page
- General Specifications. 1
- Backhoe Control Linkage Overhaul  15
- Component Removal . 18
- Dipperstick . 21
- Extendible Dipperstick Overhaul 27