Aprilia Atlantic 125 200 250 300 500 - Service Repair Manual - Owners Manual

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APRILIA ATLANTIC 125, 200, 250, 300, 500 - WORKSHOP, SERVICE, REPAIR MANUAL - OWNERS MANUAL

- English Service Manual / Repair Manual and Owners Manual, for motorcycles Aprilia Atlantic 125 200 250 300 500.

 
CONTENTS:
 
- APRILIA ATLANTIC 125-200 SERVICE MANUAL
- APRILIA ATLANTIC 125-200 UPDATE SERVICE MANUAL
- APRILIA ATLANTIC 125-200-250-500 SERVICE MANUAL
- APRILIA ATLANTIC 300 SERVICE MANUAL
- APRILIA ATLANTIC 500 SERVICE MANUAL
- APRILIA ATLANTIC 125-200 OWNERS MANUAL
- APRILIA ATLANTIC 125-200-250-500 OWNERS MANUAL
- APRILIA ATLANTIC 300 OWNERS MANUAL
- APRILIA ATLANTIC 500 OWNERS MANUAL


INDEX:

CHAPTER 1
- Safety warnings 1-2
- Precautions and general information  1-2
- Replacing components 1-3
- Using the manual 1-3
- Identification data  1-4
- Notes on fuel, lubricants, coolant and other items  1-4
- Fuel  1-4
- Running-in rules 1-8
- Precautions and general information  1-9
- Spare parts 1-9
- Technical data  1-10
- Lubricant chart 1-12
- Tightening torques table  1-13

CHAPTER 2
- Periodic maintenance programme 2-2
- Periodic maintenance schedule  2-3
- Lubricating points  2-4
- Battery  2-5
- Removing the battery cover  2-6
- Checking and cleaning the terminals 2-6
- Removing the battery  2-7
- Long inactivaty of the battery  2-7
- Checking the electrolyte level  2-8
- Recharcing the battery 2-8
- Installing the battery  2-9
- Spark plug  2-9
- Adjusting the throttle control  2-10
- Air filter  2-11
- Engine oil 2-12
- Checking and restoring the engine oil level 2-12
- Renewing the engine oil and  2-13
- The engine oil filter  2-13
- Checking the transmission oil level and topping up 2-14
- Topping up  2-15
- Renewing the transmission oil  2-16
- Disc brakes  2-16
- Check 2-17
- Restoring the brake fluid level  2-18
- Checking brake pad wear  2-18
- Bleeding the braking system (front side only)  2-19
- Bleeding the integral braking system  2-20
- Checking and restoring the coolant level  2-22
- Renewing the coolant  2-23
- Circuit bleeding  2-25
- Checking and adjusting the steering  2-25
- Adjusting the bearings play  2-26
- Steering damper  2-26
- Check engine pin bushings  2-26
- Checking the front suspension  2-27
- Checking the rear suspension  2-27
- Adjusting the rear suspension  2-27
- Adjustment of the rear suspension spring preload  2-28
- Wheels and tyres 2-28
- Wheels inspection  2-28
- Tyres  2-28
- Pressure tyres  2-30

CHAPTER 3
- Components that can be removed without removing the engine 3-2
- Removing the engine from the frame  3-3

CHAPTER 4
- Fuel tank and pump  4-2
- Ems fuel injection system 4-2
- Fuel supply system  4-3
- Fuel supply check 4-4
- Fuel pump removal/dismantling  4-5
- Fuel pump and fuel level feeler disassembly and checking  4-6
- Throttle body  4-6
- Throttle body removal 4-7

CHAPTER 5
- System description  5-2
- Coolant 5-2
- Radiator removal 5-3
- Electrical cooling fan removal  5-3
- Expansion tank removal  5-4
- Thermostat valve  5-5
- Coolant pump  5-5
- Coolant thermistor  5-5

CHAPTER 6
- Checking the recharging system  6-2
- Checking the recharging voltage  6-2
- Checking the alternator no-load  6-2
- Checking the alternator continuity 6-3
- Voltage regulator 6-3
- Fuel injection system  6-4
- Injection supply wire diagram  6-4
- Stand switch control  6-5
- Injection relay controls 6-5
- Ignition/injection system  6-7
- Ecu Connections  6-7
- Connections to the ecu Control unit  6-9
- Checking the hv coil 6-10
- Drop sensor check  6-11
- Rpm sensor check  6-12
- Throttle valve potentiometer (accelerator sensor) check  6-13
- Injector check 6-14
- Coolant thermistor function check  6-14
- Fuel pump check  6-15
- Air thermistor function check  6-15
- Starting and stop lights system  6-16
- Starting relay check  6-17
- Stop lights relay check  6-17
- Electric cooling fan 6-19
- Checking the electric fan  6-19
- Water thermistor check  6-20
- Fan relay check  6-20
- Coolant temperature and fuel level indicators 6-21
- Wiring diagram  6-21
- Water temperature 6-22
- Dashboard check  6-22
- Fuel level  6-22
- Dashboard check  6-22
- Fuel level sensor check  6-22
- Lights and acoustic signals system  6-23
- Wiring diagram  6-23
- Horn check  6-23
- Top case switch check  6-23
- Direction indicators and display data  6-24
- Wiring diagram  6-24
- Controls on the left side of the handlebar  6-24
- Direction indicator and speedometer  6-27
- Wiring diagram  6-27
- Dashboard check  6-28
- Sensor check  6-28
- Speedometer 6-29
- Air temperature sensor  6-30
- Switches  6-31
- Bulb replacement  6-32
- Battery  6-33
- Number plate light replacement  6-36
- Helmet compartment light replacement  6-36
- Third stop lights replacement 6-36
- Vertical beam adjustment 6-37
- Horizontal beam adjustment  6-38
- Replacing the fuses  6-38
- Electrical components layout  6-40
- Electrical components layout  6-41
- Wiring diagram 500 cc Atlantic scooter  6-42

CHAPTER 7
- Bodywork 7-2
- Passenger footrest removal  7-2
- Lower protection cover removal  7-2
- Unlocking/locking the seat  7-2
- Seat removal  7-3
- Central tunnel removal  7-3
- Left and right hand inspection cover removal 7-4
- Legshield removal 7-4
- Document compartment 7-6
- Front mudguard removal  7-6
- Passenger handle-grip removal  7-7
- Complete side panel removal  7-7
- Removal of the chromed strip from the side panels 7-8
- Side panel separation 7-8
- Foot platform removal 7-9
- Spray guard removal  7-9
- Front shield removal 7-10
- Passenger backrest removal  7-10
- Plastic backrest removal 7-10
- Rear mudguard removal 7-11
- Lower cover removal  7-12
- Tail unit removal  7-12
- Footrest support and lower spray guard removal 7-13
- Front panel removal  7-14
- Upper handlebar cover removal 7-14
- Lower handlebar cover removal  7-15
- Complete instrument panel removal  7-15
- Windshield removal  7-16
- Instrument panel removal  7-16
- Complete lighting assembly removal  7-17
- Crash helmet compartment removal  7-18
- Front wheel  7-22
- Key  7-22
- Removing the front wheel  7-23
- Replacing the bearings 7-24
- Check 7-25
- Refitting the front wheel  7-26
- Rear wheel  7-27
- Key  7-27
- Removing the rear wheel 7-28
- Removing the exhaust terminal  7-29
- Check 7-30
- Front brake 7-30
- Key  7-31
- Replacing the brake pads 7-32
- Checking the brake disc  7-33
- Removing the brake disc 7-33
- Rear brake  7-33
- Key  7-34
- Replacing the brake pads 7-35
- Checking the brake disc  7-36
- Removing the brake disc 7-36
- Steering  7-37
- Checking the bearings  7-39
- Key  7-40
- Checking the oil level  7-41
- Removing the fork assembly 7-41
- Removing the rod-wheel carrier assembly  7-42
- Wheel carrier rod disassembly  7-43
- Checking the components  7-44
- Adjusting the rear suspension  7-44
- Adjustment of the rear suspension spring preload  7-45
- Removing the shock absorber  7-45