Acura Integra (MB4) - Repair, Service and Maintenance Manual

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ACURA INTEGRA (MB4) - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual, to vehicles Acura Integra (MB4).

 

CONTENTS:


GENERAL INFORMATION
- Chassis and Paint Codes
- Identifications Number Locations
- Warning/Caution Label Locations
- Lift and Safety Points
   - Lift and Safety Stands
   - Floor Jack
- Towing
SPECIFICATIONS
- Standards and Service Limits
- Design Specifications
- Body Specifications
MAINTENANCE
- Lubrification Points
- Maintenance Schedule
   - Normal Conditions
   - Severe Conditions
ENGINE ELECTRICAL
- Special Tools
- Starting System
   - Component Location Index
   - Circuit Diagram
   - Starter Test
   - Starter Selenoid Test
   - Starter Replacement
   - Starter Overhaul
   - Armature Inspection and Test
   - Brush Inspection
   - Overrunning Clutch Inspection
   - Brush Holder Test
   - Starter Reassembly
   - Performance Test
- Ignition System
   - Component Location System
   - Circuit Diagram
   - Ignition Timing Inspection and Setting
   - Distributor Replacement
   - Distributor Overhaul
   - Ignition Control Module (ICM) Input Test
   - Ignition Coil Test
   - Ignition Wire Inspection and Test
   - Spark Plug Inspection
- Charging System
   - Component Location Index
   - Circuit Diagram
   - Troubleshooting
   - Alternator Replacement
   - Alternator Overhaul
   - Rectifier Removal
   - Rectifier Test
   - Rotor Slip Ring Test
   - Alternator Brush Inspection
   - Rear Bearing Replacement
   - Alternator Reassembly
   - Alternator Belt Inspection and Adjustment
- Cruise Control
   - Component Location Index
   - Circuit Diagram
   - Control Unit Input Test
   - Main Switch Test/Replacement
   - Set/Resume Switch Test/Replacement
   - Actuator Test
   - Actuator Replacement
   - Actuator Cable Adjustment
   - Actuator Solenoid Test
   - Actuator Disassembly
ENGINE
- Engine Removal/Installation
   - Removal
   - Installation
- Cylinder Head/Valve Train
   - Special Tools
   - VTEC Control System Troubleshooting Flowchart
   - VTEC Selenoid Valve Inspection
   - VTEC Rocker Arms
   - Manual Inspection
   - Inspection Using Special Tools
   - Valve Clearance Adjustment
   - Valve Seals Replacement (Cylinder head removal nor required)
   - Crankshaft Pulley and Pulley Bolt Replacement
   - Timing Belt
   - Illustrated Index
   - Inspection
   - Tension Adjustment
   - Removal
   - Installation
   - Crankshaft Speed Fluctuation (CFK) Sensor Replacement
   - Cylinder Head
   - Illustrated Index
   - Removal
   - Rocker Arms
   - Removal
   - Disassembly/Reassembly
   - Rocker Arms and Lost Motion Assemblies Inspection
   - Rocker Arms and Shafts Clearance Inspection
   - Camshaft Inspection
   - Valves, Valve Springs and Valve Seals Removal
   - Valve Guides
   - Valve Movement
   - Replacement
   - Reaming
   - Valve Seats Reconditioning
   - Valves Installation
   - Camshaft/Rocker Arms and Camshaft Seal/Pulley Installation
- Engine Block
   - Special Tools
   - Illustrated Index
   - Flywheel and Drive Plate Replacement
   - Connecting Rod and Crankshaft End Play
   - Main Bearings
   - Clearance
   - Selection
   - Connecting Rod Bearings
   - Clearance
   - Selection
   - Pistons and Crankshaft Removal
   - Crankshaft Inspection
   - Pistons
   - Inspection
   - Installation
   - Cylinder Block
   - Inspection
   - Bore Honing
   - Piston Pins
   - Removal
   - Installation
   - Inspection
   - Connecting Rods Selection
   - Piston Rings
   - End Gap
   - Replacement
   - Ring-to-Groove Clearance
   - Alignment
   - Crankshaft Oil Seal Installation
   - Crankshaft Installation
   - Oil Pan Installation
   - Oil Seals Installation
- Engine Lubrification
   - Specials Tools
   - Illustrated Index
   - Engine Oil
   - Inspection
   - Replacement
   - Oil Filter Replacement
   - Oil Pressure Switch Testing
   - Oil Pressure Testing
   - Oil Pump Overhaul
   - Removal/Inspection/Installation
- Intake Manifold/Exhaust System
   - Intake Manifold Replacement
   - Exhaust Manifold Replacement
   - Exhaust Pipe and Muffler Replacement
- Cooling
   - Illustrated Index
   - Radiator
   - Replacement
   - Engine Coolant Refiling and Bleeding
   - Cap Testing
   - Testing
   - Thermostat
   - Replacement
   - Testing
   - Water Pump
   - Illustrated Index
   - Inspection
   - Replacement
   - Fan Control
   - Component Location Index
   - Circuit Diagram
   - Fan Motor Testing
   - Engine Coolant Temperature (ECT) Switch Testing
   - Engine Coolant Temperature (ECT) Gauge
   - Gauge Testing
   - ECT Sending Unit Testing
FUEL AND EMISSIONS
- Specials Tools
- Component Locations
   - Index
- System Description
   - Vacuum Connections
   - Electrical Connections
   - System Connectors
- Troubleshooting
   - Troubleshooting Procedures
   - Engine Control Module/Powertrain Control Module Terminal Arrangement
   - Diagnostic Trouble Code Chart
   - How to Read Flowcharts
- PGM-FI System
   - System Description
   - Troubleshooting Flowcharts
   - Engine Control Module/Powertrain Control Module
   - Manifold Absolute Pressure Sensor
   - Intake Air Temperature Sensor
   - Engine Coolant Temperature Sensor
   - Throttle Position Sensor
   - Primary Heated Oxygen Sensor (Sensor 1)
   - Secondary Heated Oxygen Sensor (Sensor 2)
   - Heated Oxygen Sensor Heater
   - Fuel Supply System
   - Misfire Detected in One Cylinder
   - Random Misfire
   - Knock Sensor
   - CKP/TDC/CYP Sensor
   - Vehicule Speed Sensor
   - Barometric Pressure Sensor
   - CKF Sensor
   - ECM/PCM Internal Circuit
   - Heated Oxygen Sensor Replacement
- Idle Control System
   - System Description
   - Troubleshooting Flowcharts
   - Idle Control System
   - Idle Air Control Valve
   - Starter Switch Signal
   - Air Conditioning Signal
   - Alternator FR Signal
   - Brake Switch Signal
   - Idle Speed Settings
- Fuel Supply System
   - Fuel Lines
   - Fule Tube/Quick-Connect Fittings
   - System Description
   - Fuel Pressure
   - Fuel Injectors
   - Fuel Pressure Regulator
   - Fuel Filter
   - Fuel Pump
   - Fuel Gauge /Fuel Gauge Sending Unit
   - Low Fuel Indicator System
   - PGM-FI Main Relay
   - Fuel Tank
- Intake Air System
   - System Description
   - Air Cleaner
   - Throttle Cable
   - Throttle Body
- Emission Control System
   - System Description
   - Tailpipe Emission
   - Three Way Catalytic Converter
   - Positive Crankcase Ventilation System
   - Evaporative Emission Controls
TRANSAXLE
- Clutch
   - Special Tools
   - Illustrated Index
   - Clutch Pedal Adjustment
   - Clutch Master Cylinder Removal/Installation
   - Slave Cylinder Removal/Installation
   - Pressure Plate Removal/Inspection
   - Clutch Disc Removal/Inspection
   - Flywheel
   - Inspection
   - Replacement
   - Clutch Disc, Pressure Plate Installation
   - Release Bearing
   - Removal/Inspection
   - Installation
- Manual Transmission
   - Special Tools
   - Maintenance
   - Transmission Oil
   - Back-Up Light Switch Replacement
   - Troubleshooting
   - Transmission Assembly
   - Removal
   - Installation
   - Illustrated Index
   - Transmission Housing
   - Removal

   - Reverse Shift Holder
   - Clearance Inspection
   - Reverse Idler Gear Removal
   - Mainshaft, Countershaft, Shift Fork Disassembly
   - Mainshaft Assembly
   - Index
   - Clearance Inspection
   - Disassembly
   - Inspection
   - Reassembly
   - Countershaft Assembly
   - Index
   - Clearance Inspection
   - Disassembly
   - Inspection
   - Reassembly
   - Shift Fork Assembly
   - Index
   - Clearance Inspection
   - MBS Shift Piece Inspection
   - Synchro Sleeve, Synchro Hub
   - Inspection/Installation
   - Synchro Ring, Gear Inspection
   - Shift Rod Removal
   - Differential
   - Index
   - Backlash Inspection
   - Bearing Replacement
   - Final Driven Gear Replacement
   - Thrust Shim Adjustment
   - Clutch Housing Bearing Replacement
   - Mainshaft Thrust Shim Adjustment
   - Transmission Reassembly
   - Oil Seals Replacement
   - Gearshift Mechanism Overhaul
- Automatic Transmission
   - Special Tools
   - Description
   - Power Flow
   - Electronic Control System
   - Hydraulic Control
   - Hydraulic Flow
   - Lock-up System
   - Electrical System Component Locations
   - PCM Circuit Diagram (A/T Control System)
   - PCM Terminal Voltage/Measuraing Conditions A/T Control System
   - Troubleshooting Procedures
   - Symptom-to-Component Chart Electrical System
   - Electrical Troubleshooting Flowcharts
   - Lock-up Control Solenoid Valve A/B Assembly
   - Test
   - Replacement
   - Shift Control Solenoid Valve A/B Assembly
   - Test
   - Replacement
   - Linear Solenoid Assembly
   - Test
   - Replacement
   - Mainshaft/Countershaft Speed Sensors Replacement
   - A/T Gear Position Switch
   - Test
   - Replacement
   - Adjustment
   - A/T Gear Position Indicator
   - Input Test
   - Interlock System
   - Hydraulic System
   - Road Test
   - Stall Speed Test
   - Fluid Level
   - Pressure Testing
   - Transmission Removal
   - Transmission Right Side Cover
   - Removal
   - Transmission Housing
   - Removal
   - Torque Converter Housing/Valve Body
   - Removal
   - Valve Caps
   - Valve Body Repair
   - Valve Assembly
   - ATF Pump Inspection
   - Main Valve Body
   - Secondary Valve Body
   - Regulator Valve Body
   - Servo Body
   - Lock-up Valve Body
   - Mainshaft
   - Sealing Rings
   - Countershaft
   - One-way Clutch
   - Clutch
   - Disassembly
   - Reassembly
   - Differential
   - Torque Converter Housing Bearing
   - Transmission Housing Bearings
   - Reverse Idler Gear Installation
   - Parking Brake Stop
   - Transmission Reassembly
   - Torque Converter/Drive Plate
   - Transmission Installation
   - Cooler Flushing

   - Shift Cable
   - Shift Lever
   - Shift Indicator Panel Adjustment
   - ATF Cooler Hoses Connection
- Differential
- Driveshafts
   - Special Tools
   - Inspection
   - Removal
   - Disassembly
   - Reassembly
   - Installation
STEERING
- Special Tools
- Component Locations Index
- Troubleshooting
- Inspection and Adjustment
- Steering Wheel
- Steering Column
- Power Steering Hoses, Lines
- Power Steering Pump
- Power Steering Gearbox
   - Ball Joint Boot Replacement
- Untitled
- Untitled
- Untitled
- Untitled
- Untitled
SUSPENSION
- Special Tools
- Component Locations Index
- Wheel Alignment
- Wheel/Hub Inspection
- Front Suspension
- Front Damper
- Rear Suspension
- Rear Damper
BRAKES
- Conventional Brakes
   - Special Tools
   - Component Locations Index
   - Brake System Rubber Parts and Brake Booster
   - Front Brake Pads
   - Front Brake Discs
   - Front Brake Calipers
   - Master Cylinder/Brake Booster
   - Rear Drum Brake
   - Brake Hoses/Lines
   - Parking Brake Cable
- Anti-lock Brake System (ABS)
   - Special Tools
   - Component Locations Index
   - ABS
   - Circuit Diagram
   - ABS Control Unit Terminal
   - Troubleshooting Precautions
   - Diagnostic Trouble Code
   - Troubleshooting
   - Modulator Unit
   - ABS Control Unit
   - Pulsers/Wheel Sensors
BODY
- Doors
- Emblems
- Exterior Component Locations Index
- Frame Repair Chart
- Interior Component Locations Index
- Mirrors
- Moonroof
- Opener Cable/Opener and Latch Wiper and Washer Component Locations Index
- Seats
- Sub-frame
- Windshield/Rear Window Index
HEATER AND AIR CONDITIONING
- Heater
   - Illustrated Index
   - Circuit Diagram
   - Troubleshooting
   - Blower Unit
   - Heater Unit
   - Temperature Control
   - Heater Control Panel
   - Mode Control Motor
   - Recirculation Control Motor
   - Relay
   - Heater Fan Switch
   - Mode Control Switch
- Air Conditioning
   - Special Tools
   - Illustrated Index
   - Wiring
   - Description
   - Circuit Diagram
   - Troubleshooting
   - A/C Thermostat
   - Relay
   - Tips and Precautions
   - System Torque
   - A/C System Service
   - Evaporator
   - Compressor
   - Compressor Belt
   - Condenser
BODY ELECTRICAL
- Special Tools
- Troubleshooting
- Relay and Control Unit Locations
- Accessory Power Socket
- Battery
- Connector Identification and Wire Harness Routing
- Clock
- Dash Lightsbrightness Controller
- Fuses
- Gauges Circuit Diagram
- Ground Distribution
- Horns
- Ignition Switch
- Integrated Control Unit
- Keyless Entry System
- Lighting System
- Lights, Exterior
   - Back-up
   - Brake
   - Daytime Running
   - Front Turn Signal
   - Headlights/Front Parking
   - High Mount Brake
   - License Plate
   - Taillights
- Lights, Interior
- Moonroof
- Power Distribution
- Mirrors
- Relays
- Windows
- Rear Defogger
- Security Alarm System
- Speedometer
- Stereo
- Turn Signal/Hazard Flasher
- Under Dash Fuse
- Vehicule Speed Sensor
- Wiper/Washer
RESTRAINTS
- Seat Belts
- Supplemental Restraint System
   - Special Tools
   - Component Locations Index
   - Description
   - Circuit Diagram
   - Precautions/Procedures
   - Troubleshooting
   - Driver's Airbag
   - Front Passenger's Airbag
   - Cable Reel
   - SRS Unit
- Seat Belts Component Location Index
- Front Seat Belt
- Rear Seat Belt
- Inspection
- Child Seat Anchor Plate