Yamaha MT-01 - Service Manual - Manual de Taller - Manuel de Reparation - Manuale di Officina - Reparaturanleitung

CLICK HERE FOR SAMPLE MANUAL

YAMAHA MT-01 - MULTILANGUAGE SERVICE MANUAL

- English, French, German, Italian and Spanish Service Manual, in PDF format, to motorcycles Yamaha MT-01


CONTENTS:

GENERAL INFORMATION
- IDENTIFICATION
Vehicle identification number
Model label
- CHARACTERISTICS
General description of the injection system
Fuel
fi system
Instrument functions
- IMPORTANT INFORMATION
Preparation for disassembly and disassembly
Spare parts
Gaskets, oil seals and O-rings
Lock washers/lock plates
And split pins
Bearings and oil seals
elastic rings
- CHECKING THE CONNECTIONS
- SPECIAL TOOLS

SPECIFICATIONS
- GENERAL SPECIFICATIONS
- ENGINE SPECIFICATIONS
- CHASSIS SPECIFICATIONS
- ELECTRICAL SYSTEM SPECIFICATIONS
- TIGHTENING TORQUES
General tightening torque specifications
Engine tightening torques
Chassis tightening torques
- GREASE POINTS AND TYPES OF LUBRICANT
Engine
Chassis
- TABLE AND DIAGRAMS OF THE GREASE SYSTEM
Engine lubrication chart
Greasing diagrams
- CABLE ARRANGEMENT

SPECIFICATIONS
- GENERAL SPECIFICATIONS
- ENGINE SPECIFICATIONS
- CHASSIS SPECIFICATIONS
- ELECTRICAL SYSTEM SPECIFICATIONS
- TIGHTENING TORQUES
General tightening torque specifications
Engine tightening torques
Chassis tightening torques
- GREASE POINTS AND TYPES OF LUBRICANT
Engine
Chassis
- TABLE AND DIAGRAMS OF THE GREASE SYSTEM
Engine lubrication chart
Greasing diagrams
- CABLE ARRANGEMENT

PERIODIC CHECKS AND ADJUSTMENTS
- PERIODIC MAINTENANCE
Introduction
Periodic maintenance and lubrication chart
- ENGINE
Valve clearance adjustment
Throttle body synchronization
Throttle cable slack adjustment
Checking the spark plugs
Checking the ignition timing
Compression pressure measurement
Checking the engine oil level
Engine oil change
Clutch lever adjustment
Checking the clutch fluid level
Bleeding the hydraulic clutch system
Changing the air filter element
Checking the joints of the bodies
butterfly
Checking the fuel line
Checking the breather tubes
From the cylinder head
Checking the breather tube
Oil deposit
Checking the exhaust system
Exup cables adjustment
- CHASSIS
Front disc brake adjustment
Rear disc brake adjustment
Checking the brake fluid level
Checking the front brake pads
Checking the rear brake pads
Checking the front brake pipes
Checking the rear brake pipe
Rear brake light switch adjustment
Bleeding the hydraulic brake system
Shift pedal adjustment
Drive chain slack adjustment
Drive chain lubrication
Checking and adjusting the steering column
Checking the front fork
Front fork leg adjustment
Adjusting the rear shock absorber assembly
Checking the tires
Checking the wheels
Checking and lubricating the cables
Lubricating the levers
Pedal lubrication
Side stand lubrication
Rear suspension lubrication
- ELECTRIC SYSTEM
Checking and charging the battery
Checking the fuses
Changing the headlight bulbs
Headlight beam adjustment

CHASSIS
- CHASSIS, GENERAL
Checking the filter housing valve
Of air
- FRONT WHEEL
Front wheel removal
Disassembly of the front wheel
Checking the front wheel
Front wheel assembly
Static front wheel balancing
Checking the front brake discs
Installing the front wheel (brake discs
Forward)
- REAR WHEEL
Rear wheel removal
Rear wheel disassembly
Checking the rear wheel
Checking the rear wheel drive hub
Checking and replacing the wheel sprocket
Rear
Rear wheel assembly
Static rear wheel balancing
Checking the rear brake disc
Installing the rear wheel (brake disc
Rear)
- FRONT BRAKE
Introduction
Checking the front brake discs
Changing the front brake pads
Disassembling the front brake calipers
Disassembling the front brake calipers
Checking the front brake calipers
Assembling the front brake calipers
Installing the front brake calipers
Disassembly of the front brake master cylinder
Checking the front brake master cylinder
Assembling the front brake master cylinder
Installing the front brake master cylinder
- BACK BRAKE
Introduction
Checking the rear brake disc
Changing the rear brake pads
Disassembling the rear brake caliper
Rear brake caliper disassembly
Checking the rear brake caliper
Rear brake caliper assembly
Installing the rear brake caliper
Disassembly of the rear brake master cylinder
Checking the rear brake master cylinder
Rear brake master cylinder assembly
Installing the rear brake master cylinder
- HANDLEBAR
Handlebar disassembly
Checking the handlebar
Handlebar installation
- FRONT FORK
Disassembly of the front fork bars
Disassembly of the front fork bars
Checking the fork legs
Lead
Assembling the front fork bars
Installing the front fork legs
- STEERING COLUMN
Bottom Bracket Disassembly
Checking the steering column
Steering column installation
- REAR SHOCK ABSORBER ASSEMBLY
Rear shock absorber manipulation
Dispose of a rear shock absorber
Disassembly of the rear shock absorber assembly
Checking the set of
Rear shock absorber
Checking the connecting arm and
The connecting bar
Installing the tie arm and tie bar
Installing the rear shock absorber assembly
- SWING
Swingarm disassembly
Checking the swingarm
Swingarm assembly
- CHAIN ​​TRANSMISSION
Transmission chain disassembly
Checking the drive chain
Checking the motor sprocket
Checking the rear wheel sprocket
Checking the rear wheel drive hub
Drive chain assembly

ENGINE
- ENGINE DISASSEMBLY
Checking the oil pipes
Checking the oil cleaner
Oil tank assembly
Removing the end cap
The silencers
Muffler End Cap Assembly
Engine disassembly
Engine mounting
- CAMSHAFTS
Disassembly of rocker arms, push rods
and tappets
Disassembly of the camshafts
Checking the camshafts
Checking the rocker arms and shafts
The rockers
Checking the rocker arm bases
Checking the push rods
Checking tappets and tappet boxes
Checking the push rod cap
Checking the decompression system
Checking the oil supply pipe
Installing the camshafts
Bleeding a tappet
Installing the tappets
Installing rocker arms and pushrods
Installing the cylinder head covers
- HEADS
Disassembly of the cylinder heads
Checking the cylinder heads
Checking the oil pipe
Cylinder head assembly
- VALVES AND VALVE SPRINGS
Valve disassembly
Checking valves and valve guides
Checking valve seats
Checking the valve springs
Valve assembly
- CYLINDERS AND PISTONS
Piston disassembly
Checking cylinders and pistons
Checking the piston rings
Checking the piston pins
Installation of pistons and cylinders

ENGINE
- ENGINE DISASSEMBLY
Checking the oil pipes
Checking the oil cleaner
Oil tank assembly
Removing the end cap
The silencers
Muffler End Cap Assembly
Engine disassembly
Engine mounting
- CAMSHAFTS
Disassembly of rocker arms, push rods
and tappets
Disassembly of the camshafts
Checking the camshafts
Checking the rocker arms and shafts
The rockers
Checking the rocker arm bases
Checking the push rods
Checking tappets and tappet boxes
Checking the push rod cap
Checking the decompression system
Checking the oil supply pipe
Installing the camshafts
Bleeding a tappet
Installing the tappets
Installing rocker arms and pushrods
Installing the cylinder head covers
- HEADS
Disassembly of the cylinder heads
Checking the cylinder heads
Checking the oil pipe
Cylinder head assembly
- VALVES AND VALVE SPRINGS
Valve disassembly
Checking valves and valve guides
Checking valve seats
Checking the valve springs
Valve assembly
- CYLINDERS AND PISTONS
Piston disassembly
Checking cylinders and pistons
Checking the piston rings
Checking the piston pins
Installation of pistons and cylinders
- CLUTCH
Clutch disassembly
Drive Gear Disassembly
Primary
Checking the friction discs
Checking the clutch discs
Checking the clutch spring support
Checking the clutch box
Checking the clutch shoulder
Checking the pressure disc
Checking the push rods
Of the clutch
Checking the drive gear
Primary
Checking the primary driven gear
Crankshaft position sensor assembly
Primary Drive Gear Assembly
Clutch assembly
Clutch pump disassembly
Checking the clutch pump
Clutch pump assembly
Clutch pump assembly
Disassembly of the release cylinder
Checking the release cylinder
Assembling the release cylinder
Release cylinder assembly
- CHANGE AXIS
Checking the gear shaft
Checking the stop lever
Shift shaft assembly
- ALTERNATOR AND STARTER CLUTCH
Disassembly of the alternator
Checking the starter clutch
Alternator assembly
- ELECTRICAL START
Checking the starter motor
Assembling the starter motor
- CRANKCASE
Crankcase disassembly
Checking the crankcase
Checking the bearings and gasket
Oil
Checking the oil pipe
Checking the pump drive
Oil
Installing the bearing retainer
Crankcase assembly
- OIL PUMP
Checking the oil pump
Checking the safety valve
Checking the oil cleaner
Assembling the oil pump
Oil pump assembly
- CRANKSHAFT
Disassembly of the connecting rods
Checking the crankshaft and connecting rods
Assembling the connecting rods
Crankshaft assembly assembly
- GEARBOX
Checking the shift forks
Checking the shift drum assembly
Checking the gearbox
Assembling the main axle and rear axle
Assembling the forks and drum assembly
Exchange

FUEL SYSTEM
- FUEL TANK
Disassembly of the fuel tank
Disassembly of the fuel pump
Checking the pump body
Fuel
Checking the operation of the pump
Fuel
Fuel pump assembly
Fuel tank assembly
- BUTTERFLY BODIES
Checking the injectors
Checking the throttle bodies
Checking the anti-tip valves
Checking the pressure regulator
Checking the operation of the
Pressure regulator
Throttle position sensor adjustment
Fuel line installation
- ISC UNIT (IDLE CONTROL)
Checking the isc unit (idle control)

ELECTRIC SYSTEM
- IGNITION SYSTEM
Electric diagram
Troubleshooting
- ELECTRICAL STARTING SYSTEM
Electric diagram
Operation of the cutting system
starting circuit
Troubleshooting
- CHARGING SYSTEM
Electric diagram
Troubleshooting
- LIGHTING SYSTEM
Electric diagram
Troubleshooting
- SIGNALING SYSTEM
Electric diagram
Troubleshooting
- FUEL INJECTION SYSTEM
Electric diagram
ECU self-diagnosis function
Self-diagnosis function chart
Troubleshooting method
Diagnostic function
Troubleshooting details
- FUEL PUMP SYSTEM
Electric diagram
Troubleshooting
- MUFFLER COOLING SYSTEM
Electric diagram
Troubleshooting
- IMMOBILIZER SYSTEM
Electric diagram
General information
Replacement of parts and requirements for
Key code registration
Troubleshooting
Indication of fault codes
Auto diagnosis
- ELECTRIC COMPONENTS
Checking the switches
Checking bulbs and sockets
Checking the fuses
Checking and charging the battery
Checking the relays
Checking the turn signal/headlight relay
Emergency
Checking the relay unit (diode)
Checking the spark plug caps
Checking the ignition coils
Checking the distance between electrodes
The spark plugs
Checking the crankshaft position sensor
Checking the cut-off switch
By inclination angle
Checking the stator coil
Checking the rectifier/regulator
Checking the horn
Checking the temperature sensor
The motor
Checking the fuel gauge
Checking the speed sensor
Checking the position sensor
Of the accelerator
Checking the fuel pump
Checking the exup servomotor
Checking the decompression solenoid
Checking air pressure sensors
Of admission
Checking the air temperature sensor
Checking the intake solenoid
Checking the fan motor
of the silencer
Checking the temperature sensor
muffler fan

TROUBLESHOOTING
- TROUBLESHOOTING
General information
Startup failures
Incorrect engine idle
Low performance at medium and high regimes
Anomalies when changing gears
The shift pedal does not move
The marches jump
Clutch anomalies
Overheating
Poor brake performance
Damaged front fork bars
Unstable driving
Faulty lighting or signaling system

MT(T) -01 ELECTRICAL DIAGRAM