Volkswagen ID.3 from 2020 - Service Manual - Repair Manual

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VOLKSWAGEN ID.3 (2020+) - SERVICE MANUAL - REPAIR MANUAL

- English Service Manual / Repair Manual for vehicles Volkswagen ID.3 from 2020.


CONTENTS:

REPAIR INFORMATION
00 – General, Technical Data
- 1 Safety Precautions
- 2 Repair Information

MAINTENANCE
1 Motor list
2 Service work
- 2.1 Information on fixed service
- 2.2 Service tables
3 General information
- 3.1 General warnings for working on high-voltage system
- 3.2 Raising vehicle with lifting platform or trolley jack
- 3.3 Entries in service schedule
- 3.4 Severe operating conditions
- 3.5 Vehicle data sticker
- 3.6 Connecting vehicle diagnostic tester
- 3.7 Countries with hot climate
- 3.8 Motor code and motor number
- 3.9 Countries with high levels of dust
- 3.10 Type plate
4 Descriptions of work
- 4.1 Removable ball head: checking and cleaning if necessary
- 4.2 Swivel joints, axle mountings, coupling rod bearings and anti-roll bar rubber mounting: inspecting for damage
- 4.3 Privacy notice sticker: attaching
- 4.4 Automatic headlight control and static cornering light: checking function
- 4.5 Battery (12V): checking battery terminal clamps for secure seating
- 4.6 Battery (12V): checking
- 4.7 Status of battery (12V): reading - sending diagnosis protocol via online connection
- 4.8 Front passenger front airbag: checking key switch and “ON/OFF function”
- 4.9 Tyres: checking condition, wear pattern, tyre pressure and tread depth
- 4.10 Brake system: changing brake fluid
- 4.11 Brake system and shock absorbers: inspecting for leaks and damage
- 4.12 Brake fluid level: Check
- 4.13 Front brake discs and rear drum brake pads: checking thickness of pads and condition of discs
- 4.14 Electric windows: checking positioning (open and close functions)
- 4.15 Fault memory of all systems: reading with vehicle diagnostic tester, correcting possible faults according to repair guidelines
- 4.16 Boots: inspecting
- 4.17 High-voltage battery: checking charge level
- 4.18 Maintenance of high-voltage battery
- 4.19 High-voltage battery: charging
- 4.20 High voltage components and high-voltage cables: inspecting for damage and correct routing and securing of lines
- 4.21 Infotainment system: installing digital manual
- 4.22 Interior and exterior body: inspecting for corrosion with doors and flaps open
- 4.23 Cooling system: checking frost protection and coolant level
- 4.24 Charging cable bag: securing in luggage compartment
- 4.25 Motor and components in motor compartment: inspecting for leaks and damage (from above and below)
- 4.26 Motor compartment cover (noise insulation) “bottom”: removing and installing
- 4.27 Road test: performing (driving behaviour, noises, air conditioner etc.)
- 4.28 Wheel securing bolts: tightening to specified torque
- 4.29 Tyre Pressure Loss Indicator: calibrating
- 4.30 Tyre repair set: Checking
- 4.31 Window wash/wipe system and headlight washer system: checking function
- 4.32 Headlight adjustment: checking LED headlights
- 4.33 Headlight adjustment: checking matrix LED headlights
- 4.34 Service interval display: Reset
- 4.35 Track rods: checking clearance, attachment and boots
- 4.36 Dust and pollen filter: cleaning housing and renewing filter element
- 4.37 Transportation mode: switching off
- 4.38 Transportation devices: removing blocking pieces
- 4.39 Clock and date: setting
- 4.40 Underbody: inspecting for damage to underbody sealant, underbody panels, routing of lines, plugs
- 4.41 Warning sticker ID.3: checking
5 Glossary
6 Change history

ELECTRIC DRIVE EBJA EBJC EBJD
00 – Technical data
- 1 Safety information
- 2 Identification
- 3 Repair instructions
- 4 Hazard classification of high-voltage system
10 – Removing and installing engine
- 1 Removing and installing rear motor
- 2 Rear assembly mountings
19 – Cooling
- 1 Cooling system/coolant
- 2 Coolant pump, regulation of cooling system
- 3 Radiator, radiator fan
93 – Electric drive systems
- 1 High-voltage components
- 2 Warning stickers
- 3 High-voltage battery unit
- 4 High-voltage battery components
- 5 Power and control electronics for electric drive
- 6 Electric drive motor
- 7 Engine control unit
- 8 De-energising high-voltage system
- 9 Re-energising high-voltage system
- 10 Potential equalisation lines
- 11 Charging socket
- 12 Charging unit for high-voltage battery
- 13 Vehicle noise/engine sound
- 14 Accelerator pedal
- 15 Voltage converter -A19-

ELECTRIC DRIVE EBJC EBJA EBRA EBJD
00 – Technical data
- 1 Identification
- 2 Electrical components
- 3 Hazard classification of high-voltage system
10 – Removing and installing engine
- 1 Safety information and repair notes
- 2 Removing and installing front motor
- 3 Removing and installing rear motor
- 4 Front assembly mountings
- 5 Rear assembly mountings
19 – Cooling
- 1 Safety information and repair notes
- 2 Cooling system/coolant
- 3 Coolant pump/coolant regulation
- 4 Radiator, radiator fan
93 – Electric drive systems
- 1 Safety information and repair notes
- 2 High-voltage components
- 3 Warning stickers
- 4 High-voltage battery unit
- 5 High-voltage battery components
- 6 Power and control electronics for electric drive
- 7 Electric drive motor
- 8 Motor control unit
- 9 De-energising high-voltage system
- 10 Re-energise high-voltage system
- 11 Potential equalisation lines
- 12 Charging socket
- 13 Charging unit for high-voltage battery
- 14 Vehicle noise/engine sound
- 15 Accelerator pedal
- 16 Voltage converter
- 17 High-voltage cables

1 SPEED GEARBOX 0MH
00 – Technical data
- 1 Identification
- 2 Repair notes
- 3 Technical data
34 – Controls, housing
- 1 Removing and installing gearbox
- 2 Gearbox housing, clutch housing
- 3 Gear oil
39 – Final drive - differential
- 1 Oil seals

1 SPEED GEARBOX 0MH REAR
00 – Technical data
- 1 Identification
- 2 Technical data
34 – Controls, housing
- 1 Safety information and repair notes
- 2 Removing and installing gearbox
- 3 Gearbox housing, clutch housing
- 4 Gear oil
39 – Final drive - differential
- 1 Safety information and repair notes
- 2 Seals

RUNNING GEAR STEERING
00 – Technical data
- 1 Safety information
- 2 Repair instructions
- 3 Evaluating accident vehicles
- 4 Waste disposal
40 – Front suspension
- 1 Front axle
- 2 Subframe
- 3 Suspension strut, upper suspension link
- 4 Lower suspension link, swivel joint
- 5 Wheel bearing
42 – Rear suspension
- 1 Rear axle
- 2 Subframe
- 3 Anti-roll bar
- 4 Suspension link, track rod
- 5 Suspension strut, shock absorber, spring
- 6 Wheel bearing assembly, trailing arm
- 7 Drive shaft
43 – Self-levelling suspension
- 1 Electronically controlled damping system
- 2 Vehicle level sender
44 – Wheels, tyres, vehicle geometry
- 1 Wheel alignment
48 – Steering
- 1 Steering wheel
- 2 Steering column
- 3 Steering rack

BRAKE SYSTEM
00 – Technical data
- 1 Safety information
- 2 Identification
- 3 Technical data
- 4 Brake test
45 – Anti-lock brake system
- 1 General information
- 2 Overview of fitting locations
- 3 Control unit and hydraulic unit
- 4 Sensors
46 – Brakes - mechanism
- 1 Front brake
- 2 Rear brake
- 3 Parking brake
- 4 Brake pedal
47 – Brakes - hydraulics
- 1 Front brake caliper
- 2 Brake servo and brake master cylinder
- 3 Brake lines
- 4 Hydraulic system

WHEELS AND TYRES
44 – Wheels, tyres, vehicle geometry
- 1 General information
- 2 Version key (D2)
- 3 Wheels, tyres
- 4 Wheel and tyre combinations
- 5 Wheel allocation
- 6 Recommended summer tyres
- 7 Recommended all-season tyres
- 8 Recommended winter tyres

ELECTRICAL SYSTEM
00 – Technical data
- 1 Safety information
- 2 Repair instructions
- 3 Battery
- 4 Hazard classification for the high-voltage system
27 – Starter, current supply, CCS
- 1 Battery
90 – Gauges, instruments
- 1 Dash panel insert
- 2 Horn
92 – Windscreen wash/wipe system
- 1 Windscreen wiper system
- 2 Windscreen washer system
- 3 Rear window wiper system
- 4 Rear window washer system
- 5 Washer fluid lines
94 – Lights, bulbs, switches - exterior
- 1 Headlights
- 2 Lights in exterior mirror
- 3 Lights in exterior door handle
- 4 Tail lights
- 5 Charging flap unit
- 6 High-level brake light
- 7 Number plate light
- 8 Entry and start authorisation system
- 9 Steering column switch module
- 10 Automatic headlight range control
- 11 Towing bracket
96 – Lights, bulbs, switches - interior
- 1 Lights
- 2 Controls
- 3 Anti-theft alarm
- 4 Cigarette lighter, socket
97 – Wiring
- 1 Relay carriers, fuse holders, electronics boxes
- 2 Select Control units
- 3 Connectors
- 4 Releasing and dismantling connector housings
- 5 Repairing aerial wires
- 6 Fibre optic cables
- 7 Vehicle diagnosis, testing and information systems

HIGH VOLTAGE SYSTEM
00 – Technical data
- 1 Safety information
- 2 Repair instructions
93 – Electric drive systems
- 1 Hazard classification for the high-voltage system
- 2 Identification features of high-voltage vehicles
- 3 Working on high-voltage vehicles
- 4 Quarantine arrangements
- 5 Assessing accident-damaged vehicles
- 6 High-voltage battery

COMMUNICATION
00 – Technical data
- 1 Safety information
- 2 Repair notes
91 – Communication
- 1 Infotainment system
- 2 Sound system
- 3 Aerial systems
- 4 Telephone system
- 5 Multifunction steering wheel
- 6 Connection for external multimedia devices
- 7 Car-Net

BODY REPAIRS EXTERIOR
00 – Technical data
- 1 Safety information
- 2 Repair notes
50 – Body - front
- 1 Lock carrier
- 2 Wings
- 3 Bulkhead
55 – Bonnet, rear lid
- 1 Bonnet
- 2 Rear lid
- 3 Charging flap unit
57 – Front doors, door components, central locking
- 1 Door
- 2 Door components
- 3 Central locking
58 – Rear doors, door components
- 1 Door
- 2 Door components
60 – Sunroof
- 1 Panoramic sliding sunroof
- 2 Water drain hoses
63 – Bumpers
- 1 Bumper, front
- 2 Bumper, rear
64 – Glazing
- 1 Repair notes
- 2 Windscreen
- 3 Rear windscreen
- 4 Side windows
- 5 Door windows
66 – Exterior equipment
- 1 Spoiler
- 2 Mouldings, trims, extensions
- 3 Underbody cladding
- 4 Roof moulding and roof railing
- 5 Trim film and protective film
- 6 Exterior mirror
- 7 Wheel housing liner
- 8 Lettering and emblems
- 9 Bicycle carrier

BODY REPAIRS INTERIOR
00 – Technical data
- 1 Safety information
- 2 Repair notes
68 – Interior equipment
- 1 Compartments/covers
- 2 Equipment
- 3 Centre console
- 4 Front centre armrest
- 5 On inside
69 – Passenger protection
- 1 Seat belts
- 2 Child seat anchors
- 3 Airbag system
- 4 Airbag control unit
- 5 Driver's airbag
- 6 Front passenger side airbag
- 7 Side airbags
- 8 Curtain airbags
- 9 Airbag crash sensors
- 10 Seat occupied recognition
70 – Trim, insulation
- 1 Front door trims
- 2 Rear door trims
- 3 Dash panel
- 4 Central tube for dash panel
- 5 Interior trims
- 6 Luggage compartment trims
- 7 Roof trims
72 – Seat frames
- 1 Front seats
- 2 Rear seats
74 – Seat - padding, covers
- 1 Front seat covers and padding
- 2 Rear seat covers and padding

HEATING AIR CONDITIONER
00 – Technical data
- 1 Safety information
- 2 General information
- 3 Repair notes
- 4 Technical data
80 – Heating
- 1 Heating
87 – Air conditioning system
- 1 Overview of fitting locations - air conditioning system
- 2 Refrigerant circuit
- 3 Valve unit of heat pump
- 4 Air conditioner compressor
- 5 Control motors
- 6 Front heater and air conditioning unit
- 7 Air duct
- 8 Coolant circuit
- 9 Operating and display unit
- 10 Other controlling and regulating components