Skoda Yeti 2009 to 2013 - Service Manual - Repair Manual

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SKODA YETI (2009-2013) - WORKSHOP, SERVICE, REPAIR MANUAL

- English Service Manual / Repair Manual, for vehicles Skoda Yeti 2009 to 2013.
 

CONTENTS:

1,6 MPI Engine
00 – Technical data
- 1 Identification
- 1.1 Engine number
- 1.2 Engine characteristics
- 2 Safety instructions
- 2.1 Safety precautions when working on fuel supply system
- 2.2 Rules of cleanliness to observe when working on the fuel supply system
- 2.3 General notes on the injection system
- 2.4 General notes on the ignition system
- 2.5 Safety measures to apply when working on the fuel injection and ignition system
- 2.6 Safety precautions when working on vehicles with a start/stop system
- 2.7 Safety precautions during road tests in which testing and measuring equipment is used
- 2.8 Safety precautions when working on cooling system
- 2.9 Additional instructions when undertaking assembly work on the air-conditioning system
- 3 Repair instructions
- 3.1 Rules of cleanliness
- 3.2 Foreign bodies in the engine
- 3.3 Contact corrosion
- 3.4 Cable routing and securing
- 3.5 Assembly of radiators and capacitors
10 – Removing and installing engine
- 1 Removing and installing engine
- 1.1 Remove - (Octavia III)
- 1.2 Removing - (Yeti)
- 1.3 Securing the engine to the assembly stand
- 1.4 Installing - (Octavia III)
- 1.5 Installing - (Yeti)
- 2 Assembly bracket
- 2.1 Assembly bracket - Summary of components (Octavia III)
- 2.2 Assembly bracket - Summary of components (Yeti)
- 2.3 Removing and installing engine bracket - (Octavia IlI)
- 2.4 Removing and installing engine bracket - (Yeti)
- 2.5 Removing and installing gearbox mount
- 2.6 Checking the assembly bracket
- 2.7 Adjusting the unit mounting
13 – Crankshaft group
- 1 Cylinder block on belt pulley side
- 1.1 V-ribbed belt - Summary of components
- 1.1.1 Summary of components - Vehicles without air conditioning
- 1.1.2 Summary of components - Vehicles with air conditioning
- 1.2 Removing and installing V-ribbed belt
- 1.2.1 Removing and installing V-ribbed belt - Vehicles without air conditioning
- 1.2.2 Removing and installing V-ribbed belt - Vehicles with air conditioning
- 1.3 Removing and installing tensioning device for V-ribbed belt
- 1.4 Removing and installing ribbed belt pulley
- 1.5 Removing and installing engine support
- 1.6 Replacing crankshaft seal on belt pulley side
- 2 Cylinder block, gearbox end
- 2.1 Gearbox side cylinder block - Summary of components
- 2.2 Removing and installing flywheel
- 2.3 Removing and installing the sealing flange on the gearbox side
- 3 Crankshaft
- 3.1 Measuring axial play of crankshaft
- 3.2 Replace needle bearing for crankshaft
- 4 Pistons and conrods
- 4.1 Piston and conrod - Summary of components
- 4.2 Removing and installing the piston
- 4.3 Checking piston and cylinder bore
15 – Cylinder head, valve gear
- 1 Cylinder head
- 1.1 Cylinder head - summary of components
- 1.2 Camshaft housing - Summary of components
- 1.3 Removing and installing camshaft housing
- 1.4 Removing and installing the cylinder head
- 1.5 Testing the compression
- 2 Toothed belt drive
- 2.1 Summary of components - toothed belt guard
- 2.2 Timing belt - Summary of components
- 2.3 Test timing
- 2.4 Remove the toothed belt from the camshafts
- 2.5 Removing and installing toothed belt
- 3 Valve gear
- 3.1 Valve gear - Summary of components
- 3.2 Measuring axial play of camshaft
- 3.3 Removing and installing camshaft control
- 3.4 Removing and installing gasket rings for camshafts
- 3.4.1 Removing and installing the inlet camshaft on the belt pulley side
- 3.4.2 Removing and installing the exhaust camshaft on the belt pulley side
- 3.4.3 Removing and installing the exhaust camshaft on the gearbox side
- 3.5 Removing and installing -N205- the camshaft adjustment valve 1
- 3.6 Removing and installing valve stem seal
- 3.6.1 Removing and installing valve stem seal with cylinder head installed
- 3.6.2 Removing and installing valve stem seal with cylinder head removed
- 4 Inlet and exhaust valves
- 4.1 Inspect valve guides
- 4.2 Testing valves
- 4.3 Valve dimensions
17 – Lubrication
- 1 Lubrication system
- 1.1 Oil sump and oil pump - Summary of components
- 1.2 Removing and installing oil sump bottom part
- 1.3 Removing and installing oil sump top part
- 1.4 Removing and installing oil pump
- 2 Engine oil cooler
- 2.1 Engine oil cooler - Summary of components
- 2.2 Removing and installing engine oil cooler
- 3 Crankcase ventilation
- 3.1 Crankcase ventilation - Summary of components
- 3.2 Removing and installing oil separator
- 4 Oil filter, oil pressure switch
- 4.1 Summary of components - oil filter/oil pressure switch
- 4.2 Removing and installing oil pressure switch -F1-
- 4.3 Testing oil pressure and oil pressure switch -F1-
- 4.4 Removing and installing oil filter housing
19 – Cooling
- 1 Cooling system, coolant
- 1.1 Connection diagram for coolant hoses
- 1.2 Draining and filling up coolant
- 1.3 Checking the coolant system for leaktightness
- 1.3.1 Checking with the cooling system testing device -V.A.G 1274-
- 1.3.2 Checking with the cooling system testing device -V.A.G 1274 B-
- 2 Coolant pump, regulation of cooling system
- 2.1 Summary of components - coolant pump/coolant thermostat
- 2.2 Coolant temperature sender - Summary of components
- 2.3 Removing and installing coolant pump
- 2.4 Removing and installing toothed belt pulley for coolant pump drive
- 2.5 Removing and installing coolant regulator
- 2.5.1 Removing and installing thermostat for small coolant circuit
- 2.5.2 Removing and installing thermostat for large coolant circuit
- 2.6 Removing and installing coolant temperature sender -G62-
- 2.7 Removing and installing coolant temperature sender at radiator outlet -G83-
- 3 Parts of cooling system engine side
- 3.1 Cooling system attached to engine - Summary of components
- 3.2 Removing and installing coolant pipes
- 4 Radiator and radiator fan
- 4.1 Radiator- Summary of components (Octavia III)
- 4.2 Radiator - Summary of components (Yeti)
- 4.3 Fan shroud with a radiator fan - Summary of components
- 4.4 Fan shroud with two radiator fans - Summary of components
- 4.5 Remove and install radiator (Octavia IlI)
- 4.6 Removing and installing radiator (Yeti)
- 4.7 Removing and installing radiator cowl for radiator fan (Octavia III)
- 4.8 Removing and installing fan shroud for radiator fan (Yeti)
- 4.9 Removing and installing radiator fan -V7-
- 4.10 Removing and installing radiator fan 2 -V177-
20 – Fuel supply system
- 1 Fuel tank and fuel delivery unit
- 1.1 Fuel tank- Summary of components (Octavia III)
- 1.2 Fuel tank - Summary of components (Yeti)
- 1.3 Fuel filter - Summary of components (Yeti)
- 1.4 Removing and installing fuel filter (Yeti)
- 1.5 Extract fuel from the fuel tank
- 1.5.1 Emptying fuel tank when fuel pump is intact
- 1.5.2 Emptying fuel tank when the fuel pump is damaged when more than 3/4 full - (Octavia III)
- 1.5.3 Emptying fuel tank when the fuel pump is damaged when more than 3/4 full - (Yeti)
- 1.5.4 Emptying fuel tank when the fuel pump is damaged when less than 3/4 full
- 1.6 Removing and installing fuel tank- (Octavia IlI)
- 1.7 Removing and installing fuel tank - (Yeti)
- 1.8 Fuel delivery unit and sender for fuel gauge display - Summary of components
- 1.9 Removing and installing fuel delivery unit
- 1.10 Removing and installing the sender for fuel gauge display -G-
- 1.11 Check fuel pump - (Octavia IlI)
- 1.11.1 Checking fuel pressure
- 1.11.2 Testing holding pressure
- 1.11.3 Checking fuel delivery rate
- 1.12 Check fuel pump - (Yeti)
- 1.12.1 Checking fuel pressure
- 1.12.2 Testing holding pressure
- 1.12.3 Checking fuel delivery rate
- 2 Quick couplings
- 2.1 Separating quick couplings
- 3 Accelerator pedal
- 3.1 Accelerator pedal module- Summary of components (Octavia III)
- 3.2 Summary of components - Accelerator pedal module (Yeti)
- 3.3 Removing and installing accelerator pedal module (Octavia IlI)
- 3.3.1 Remove and fit on connector for accelerator pedal module (Octavia III)
- 3.4 Removing and installing accelerator pedal module (Yeti)
- 3.4.1 Remove and fit on connector for accelerator pedal module (Yeti)
- 4 Activated charcoal container system
- 4.1 Activated charcoal filter- Summary of components (Octavia III)
- 4.2 Activated charcoal filter - Summary of components (Yeti)
- 4.3 Removing and installing parts of the activated charcoal filter system - (Octavia III)
24 – Mixture preparation - injection
- 1 Injection system
- 1.1 Injection system - Fitting location of the injection system
- 1.1.1 Engine compartment - Overview of fitting locations (Octavia III)
- 1.1.2 Engine compartment - Overview of fitting locations (Yeti)
- 1.1.3 Installation location overview - engine from front
- 1.1.4 Installation location overview - engine from rear
- 2 Air filter
- 2.1 Air filter housing- Summary of components (Octavia III)
- 2.2 Summary of components - Air filter housing (Yeti)
- 2.3 Removing and installing air filter housing
- 3 Intake manifold
- 3.1 Intake manifold - Summary of components
- 3.2 Removing and installing intake manifold
- 3.3 Removing and installing the throttle valve control unit -J338-
- 3.4 Clean throttle valve control unit -J338-
- 4 Injectors
- 4.1 Fuel rail with injection valves - Summary of components
- 4.2 Removing and installing the fuel distributor
- 4.3 Removing and installing injection valves
- 4.4 Checking injectors
- 4.5 Clean injection valves
- 5 Senders and sensors
- 5.1 Removing and installing intake air temperature sender -G42-/manifold pressure sender -G71-
- 6 Lambda probe
- 6.1 Lambda probe - Summary of components
- 6.2 Removing and installing lambda probe -G39-/-G130-
- 7 Engine control unit
- 7.1 Installing and removing engine control unit -J623- without protective housing - (Octavia III)
- 7.2 Removing and installing engine control unit -J623-, engine control unit with protective housing - (Octavia III)
- 7.3 Installing and removing engine control unit -J623- without protective housing - (Yeti)
- 7.4 Removing and installing engine control unit -J623-, engine control unit with protective housing - (Yeti)
26 – Exhaust system
- 1 Removing and installing exhaust system
- 1.1 Pre-exhaust pipe with catalytic converter - Summary of components
- 1.2 Middle or rear part of the exhaust system - Summary of components (Octavia III)
- 1.3 Middle or rear part of the exhaust system - Summary of components (Yeti)
- 1.4 Removing and installing pre-exhaust pipe with catalytic converter
- 1.5 Removing and installing or replacing the middle and rear silencer - (Octavia III)
- 1.6 Removing and installing or replacing the middle and rear silencer - (Yeti)
- 1.7 Aligning exhaust system
- 1.7.1 Aligning exhaust system free of stress
- 1.7.2 Align exhaust tailpipe
- 1.8 Inspecting the exhaust system for leaktightness
28 – Ignition system
- 1 Ignition system
- 1.1 Ignition system - Summary of components
- 1.2 Removing and installing ignition coils with output stage
- 1.3 Removing and installing knock sensor 1 -G61-
- 1.4 Removing and installing Hall sender -G40-
- 1.5 Removing and installing engine speed sender -G28-
Axles and Steering
00 – Technical data
- 1 Safety instructions
- 1.1 Safety precautions when working on vehicles with start-stop system
- 1.2 Safety precautions during road tests in which testing and measuring equipment is used
- 1.3 Safety precautions when working on the assembly carrier
- 2 Accident vehicle assessment
- 2.1 Checklist for assessing the chassis of accident vehicles
- 3 Repair instructions
- 3.1 Steering gear
- 3.2 Seals and sealing rings
- 3.3 Bolts, nuts
- 3.4 Electrical components
- 3.5 Lift the wheel bearing in the unladen weight position
40 – Front suspension
- 1 Front axle
- 1.1 Overview - front axle
- 2 Front axle with aluminium assembly carrier
- 2.1 Assembly overview - subframe, aluminium subframe
- 2.1.1 Assembly overview - subframe, aluminium subframe, left-hand drive
- 2.1.2 Assembly overview - subframe, aluminium subframe, right hand drive
- 2.2 Fixing the assembly carrier and the console, aluminium assembly carrier
- 2.3 Lower the assembly carrier in the service position, aluminium assembly carrier
- 2.4 Removing and installing assembly carrier without steering gear, aluminium assembly carrier
- 2.5 Removing and installing assembly carrier with steering gear, aluminium assembly carrier
- 2.5.1 Removing and installing assembly carrier with steering gear - aluminium assembly carrier, left-hand drive
- 2.5.2 Removing and installing assembly carrier with steering gear - aluminium assembly carrier right-hand drive
- 2.6 Replacing rubber-metal bearing for pendulum support, aluminium assembly carrier
- 2.7 Removing and installing anti-roll bar, aluminium assembly carrier
- 2.7.1 Removing and installing anti-roll bars, aluminium assembly carrier, left-hand drive
- 2.7.2 Removing and installing anti-roll bars, aluminium assembly carrier, right-hand drive
- 2.8 Removing and installing coupling rods from anti-roll bars, aluminium assembly carrier
- 2.9 Removing and installing track control arm with bracket - aluminium assembly carrier
- 2.9.1 Removing and installing track control arm with bracket - aluminium assembly carrier
- 2.9.2 Removing and installing left track control arm with bearing bracket, vehicles with automatic transmission, aluminium assembly carrier
- 2.10 Replacing rubber-metal bearing for track control arm, aluminium assembly carrier
- 2.11 Replacing bracket with bearing for track control arm - aluminium assembly carrier
- 2.12 Removing and installing front left vehicle level sensor -G78-
- 2.13 Inspecting the suspension link
- 2.14 Removing and installing the suspension link
- 3 Front axle with assembly carrier made of steel sheet
- 3.1 Summary of components - assembly carrier, sheet steel assembly carrier
- 3.1.1 Assembly overview - subframe, sheet steel assembly carrier, left-hand drive
- 3.1.2 Assembly overview - subframe, sheet steel assembly carrier, right hand drive
- 3.2 Fix the assembly carrier - assembly carrier made of steel sheet
- 3.3 Lower the assembly carrier in the service position, assembly carrier made of sheet steel
- 3.4 Removing and installing assembly carrier without steering gear, sheet steel assembly carrier
- 3.5 Removing and installing assembly carrier with steering gear, sheet steel assembly carrier
- 3.5.1 Removing and installing assembly carrier with steering gear, sheet steel assembly carrier, left-hand drive
- 3.5.2 Removing and installing assembly carrier with steering gear, sheet steel assembly carrier, right-hand drive
- 3.6 Replacing rubber-metal bearing for track pendulum support, sheet steel assembly carrier
- 3.7 Removing and installing the anti-roll bar - sheet steel assembly carrier
- 3.7.1 Removing and installing the steel sheet anti-roll bar, left-hand drive.
- 3.7.2 Removing and installing the steel sheet anti-roll bar, right-hand drive.
- 3.8 Removing and installing coupling rod from anti-roll bar, sheet steel assembly carrier
- 3.9 Removing and installing the track control arm, sheet steel assembly carrier
- 3.9.1 Removing and installing the track control arm, sheet steel assembly carrier
- 3.9.2 Removing and installing left track control arm, sheet steel assembly carrier vehicles with an automatic gearbox
- 3.10 Replacing rubber-metal bearing for track control arm - assembly carrier made of steel sheet
- 3.10.1 Replacing the rubber-metal bearing for track control arm, front bearing
- 3.10.2 Replacing the rubber-metal bearing for rear track control arm, rear bearing
- 3.11 Inspecting the suspension link
- 3.12 Removing and installing the suspension link
- 4 Summary of components of wheel suspension
- 4.1 Summary of components - wheel suspension
- 4.2 Removing and installing the suspension strut
- 4.3 Repairing suspension strut
- 4.4 Inspect shock absorber
- 4.4.1 Leaks on the shock absorber
- 4.4.2 Noises on the shock absorber
- 4.4.3 Inspecting the removed shock absorber without gas pressure
- 4.4.4 Inspecting the removed shock absorber with gas pressure
- 4.5 Disposing of the shock absorber
- 4.5.1 Degas front gas-filled shock absorber, and empty.
- 4.5.2 Degas rear gas-filled shock absorber, and empty.
- 5 Wheel bearing
- 5.1 Summary of components - Wheel bearing
- 5.2 Removing and installing the wheel hub with wheel bearing
- 5.3 Removing and installing wheel bearing housing
- 6 Drive shaft
- 6.1 Overview - drive shaft
- 6.2 Overview of joints, distinguish the diameter as specified and grease quantity
- 6.3 Summary of components - cardan shaft
- 6.3.1 Summary of components - Cardan shaft CV joint VL100
- 6.3.2 Summary of components - Cardan shaft CV joint VL107
- 6.3.3 Summary of components - cardan shaft, tripod joint AAR2600i
- 6.4 Removing and installing cardan shaft
- 6.4.1 Removing and installing cardan shaft, CV joint VL100 and VL107
- 6.4.2 Removing and installing cardan shaft with wedge -T10161, inserted in gearbox, tripod joint AAR2600i-
- 6.4.3 PTO shaft with extractor for drive shafts -T10382-, inserted in the gearbox, removing and installing tripod joint AAR2600i
- 6.4.4 Push the cardan shaft out of the wheel hub.
- 6.5 Loosen and tighten cardan shaft screwed connection
- 6.6 Removing and installing heat shield for cardan shaft
- 6.6.1 Removing and installing the heat shield for cardan shaft, heat shield fastened with plate
- 6.6.2 Removing and installing heat shield for propshaft, protective cover secured with 2 pipe nuts
- 6.6.3 Removing and installing heat shield for propshaft, protective cover secured with 3 pipe nuts
- 6.7 Disassembling and assembling cardan shaft
- 6.7.1 Remove inner joint VL100
- 6.7.2 Remove inner joint VL107
- 6.7.3 Remove inner joint AAR2600i
- 6.7.4 Install inner joint VL100
- 6.7.5 Install inner joint VL107
- 6.7.6 Install inner joint AAR2600i
- 6.7.7 Removing outer CV joint
- 6.7.8 Installing the outer CV joint
- 6.8 Inspecting outer CV joint
- 6.9 Inspecting inner CV joint
42 – Rear suspension
- 1 Rear axle
- 1.1 Overview - rear axle
- 1.1.1 Overview - rear axle, vehicles with front-wheel drive
- 1.1.2 Overview - rear axle, vehicles with four-wheel drive
- 1.2 Removing and installing rear suspension
- 1.2.1 Removing and installing rear axle, vehicles with front wheel drive to CW 21/2010
- 1.2.2 Removing and installing rear axle, vehicles with front-wheel drive from CW 22/2010
- 1.2.3 Removing and installing the rear axle, vehicles with four-wheel drive
- 2 Subframe, control arm, tie rod, rear vehicle level encoder -G76-
- 2.1 Summary of components- assembly carrier
- 2.1.1 Overview of components - assembly carrier, control arm, tie rod, vehicles with front wheel drive to CW 21/2010
- 2.1.2 Overview of components - assembly carrier, control arm, tie rod, vehicles with front wheel drive from CW 22/2010
- 2.1.3 Summary of components: Assembly carrier, suspension arm, track rod for rear axle, vehicles with four-wheel drive
- 2.1.4 Summary of components: assembly carrier, final drive, vehicles with four-wheel drive
- 2.2 Summary of components - vehicle level sender rear
- 2.3 Removing and installing vehicle level rear encoder -G76-
- 2.4 Repairing assembly carrier
- 2.4.1 Removing and installing rubber-metal bearings at the front, vehicles with front-wheel drive up to CW 21/2010
- 2.4.2 Removing and installing bonded rubber bush at front, vehicles with four-wheel drive
- 2.4.3 Removing and installing rubber metal rear bearings, vehicles with front-wheel drive to CW 21/2010
- 2.4.4 Removing and installing bonded rubber rear bearings, four-wheel drive vehicles
- 2.5 Removing and installing top suspension arm
- 2.5.1 Removing and installing top suspension arm, vehicles with front-wheel drive
- 2.5.2 Removing and installing top suspension arm, vehicles with four-wheel drive
- 2.6 Removing and installing bottom suspension arm
- 2.6.1 Removing and installing bottom suspension arm, vehicles with front-wheel drive
- 2.6.2 Removing and installing bottom suspension arm, vehicles with four-wheel drive
- 2.7 Removing and installing track rod for rear axle
- 2.7.1 Removing and installing track rod for rear axle, vehicles with front-wheel drive
- 2.7.2 Removing and installing track rod for rear axle, vehicles with four-wheel drive
- 2.8 Removing and installing bracket for the speed sensor cable
- 3 Anti-roll bar
- 3.1 Summary of components - anti-roll bar
- 3.1.1 Summary of components - anti-roll bar, vehicles with front wheel drive up to CW 21/2010

AND MORE....