Nissan Patrol Y61 - Service Manual - Repair Manual

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NISSAN PATROL Y61 - SERVICE MANUAL - REPAIR MANUAL

- English Service Manual to vehicles Nissan Patrol Y61.

CONTENTS:

-First Edition
-Supplement I
-Supplement II
-Supplement III Diesel
-Supplement III Petrol
-Supplement IV


INDEX

FIRST EDITION

BR
QUICK REFERENCE INDEX
CONTENTS
PRECAUTIONS AND PREPARATION
Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions for Brake System
Commercial Service Tools
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
CHECK AND ADJUSTMENT
Checking Brake Fluid Level
Checking Brake Line
Changing Brake Fluid
Bleeding Brake System
BRAKE HYDRAULIC LINE/CONTROL VALVE
Brake Hydraulic Line
Load Sensing Valve
BRAKE PEDAL AND BRACKET
Removal and Installation
Inspection
Adjustment
MASTER CYLINDER
Removal
Disassembly
Inspection
Assembly
Installation
BRAKE BOOSTER
Brake Booster
VACUUM PIPING (LHD models)
Vacuum Hose
VACUUM PIPING (RHD models)
Vacuum Hose
VACUUM PIPING
VACUUM PUMP
Removal and Installation
FRONT DISC BRAKE
Pad Replacement
Removal
Disassembly
Inspection - Caliper
Inspection - Rotor
Assembly
Installation
REAR DISC BRAKE
Pad Replacement
Removal
Disassembly
Inspection - Caliper
Inspection - Rotor
Assembly
Installation
PARKING CENTER BRAKE CONTROL
Removal
Inspection
Installation
Adjustment
PARKING CENTER BRAKE
Removal and Installation
Inspection - Drum
Inspection - Lining
ANTI-LOCK BRAKE SYSTEM
Purpose
Operation
ABS Hydraulic Circuit
System Components
System Description
Removal and Installation
TROUBLE DIAGNOSES
How to Perform Trouble Diagnoses for Quick and Accurate Repair
Preliminary Check
Component Parts and Harness Connector Location
Circuit Diagram for Quick Pinpoint Check
Wiring Diagram - ABS -
Self-diagnoses
CONSULT
CONSULT Inspection Procedure
Ground Circuit Check
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC ITEMS
Diagnostic Procedure 1 (Wheel sensor or rotor)
Diagnostic Procedure 2 (ABS actuator solenoid valve and solenoid valve relay)
Diagnostic Procedure 3 (Motor relay or motor)
Diagnostic Procedure 4 (Low voltage)
Diagnostic Procedure 5 (G sensor)
Diagnostic Procedure 6 (Control unit)
TROUBLE DIAGNOSES FOR SYMPTOMS
Diagnostic Procedure 7 (ABS works frequently.)
Diagnostic Procedure 8 (Unexpected pedal action)
Diagnostic Procedure 9 (Long stopping distance)
Diagnostic Procedure 10 (ABS does not work.)
Diagnostic Procedure 11 (Pedal vibration and noise)
Diagnostic Procedure 12 (Warning lamp does not come on when ignition switch is turned ON.)
Diagnostic Procedure 13 (Warning lamp stays on when ignition switch is turned ON.)
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
Inspection and Adjustment
SUPER MULTIPLE JUNCTION (SMJ)
FUSE BLOCK - Junction Box (J/B)
FUSE AND FUSIBLE LINK BOX
ELECTRICAL UNITS
JOINT CONNECTOR (J/C)
SUPPLEMENT-I
BT
QUICK REFERENCE INDEX
CONTENTS
PRECAUTIONS
Service Notice
Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
GENERAL SERVICING
Clip and Fastener
BODY END
Body Front End
Body Rear End and Opener
DOOR
Front Door
Rear Door
INSTRUMENT PANEL




INTERIOR TRIM
Side and Floor Trim
Door Trim
Roof Trim
Back Door Trim
EXTERIOR
SEAT
Front Seat
Heated Seat
Rear Seat
3rd Seat
SUNROOF
WINDSHIELD AND WINDOWS
Windshield
Rear Side Window
Back Door Window
MIRROR
Door Mirror
CAB BODY
Body Mounting
BODY ALIGNMENT
Engine Compartment
Underbody
SUPPLEMENT-I
CL
QUICK REFERENCE INDEX
CONTENTS
PRECAUTIONS AND PREPARATION
Precautions
Special Service Tools
Commercial Service Tools
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
CLUTCH SYSTEM
INSPECTION AND ADJUSTMENT
Adjusting Clutch Pedal
Air Bleeding Procedure
HYDRAULIC CLUTCH CONTROL
Clutch Master Cylinder
Clutch Operating Cylinder
Clutch Booster

CLUTCH RELEASE MECHANISM
CLUTCH DISC AND CLUTCH COVER
Clutch Disc
Clutch Cover and Flywheel
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
Inspection and Adjustment
SUPPLEMENT-I
EC
QUICK REFERENCE INDEX
CONTENTS
DIAGNOSTIC TROUBLE CODE INDEX
Alphabetical & Numerical Index for DTC
PRECAUTIONS AND PREPARATION
Special Service Tools
Commercial Service Tool
Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Engine Fuel & Emission Control System
Precautions
ENGINE AND EMISSION CONTROL OVERALL SYSTEM
ECCS-D Component Parts Location
Circuit Diagram
System Diagram
Vacuum Hose Drawing
System Chart
ENGINE AND EMISSION BASIC CONTROL SYSTEM DESCRIPTION
Fuel Injection System
Fuel Injection Timing System
Air Conditioning Cut Control
Fuel Cut Control (at no load & high engine speed)
CRANKCASE VENTILATION SYSTEM
Description
Inspection
INJECTION NOZZLE
Removal and Installation
Disassembly (No. 2 - 4 nozzles)

Inspection (No. 2 - 4 nozzles)
Cleaning (No. 2 - 4 nozzles)
Assembly (No. 2 - 4 nozzles)
Test and Adjustment
ELECTRONIC FUEL INJECTION PUMP
Removal
Installation
Disassembly and Assembly
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
DTC and MIL Detection Logic
Diagnostic Trouble Code (DTC)
Malfunction Indicator Lamp (MIL)
CONSULT
TROUBLE DIAGNOSIS - Introduction
Introduction
Diagnostic Worksheet
TROUBLE DIAGNOSIS - Work Flow
Work Flow
Description for Work Flow
TROUBLE DIAGNOSIS - Basic Inspection
Basic Inspection
TROUBLE DIAGNOSIS - General Description
Symptom Matrix Chart
CONSULT Reference Value in Data Monitor Mode
Major Sensor Reference Graph in Data Monitor Mode
ECM Terminals and Reference Value
TROUBLE DIAGNOSIS FOR POWER SUPPLY
Main Power Supply and Ground Circuit
TROUBLE DIAGNOSIS FOR "CAM POS SEN (PUMP)" (DTC 11)
Camshaft Position Sensor (CMPS) (PUMP)
TROUBLE DIAGNOSIS FOR "MASS AIR FLOW SEN" (DTC 12)
Mass Air Flow Sensor (MAFS)
TROUBLE DIAGNOSIS FOR "COOLANT TEMP SEN" (DTC 13)
Engine Coolant Temperature (ECT) Sensor
TROUBLE DIAGNOSIS FOR "VEHICLE SPEED SEN" (DTC 14)
Vehicle Speed Sensor (VSS)
TROUBLE DIAGNOSIS FOR "CONT SLEEV POS SEN" (DTC 15)
Control Sleeve Position Sensor (CSPS)
TROUBLE DIAGNOSIS FOR "ADJUST RESISTOR" (DTC 17)
Adjustment Resistor
TROUBLE DIAGNOSIS FOR "F/INJ F/B 2" (DTC18), "F/INJ F/B" (DTC 22), "ELECTRIC GOV" (DTC 25)
Electric Governor
TROUBLE DIAGNOSIS FOR "F/INJ TIMG F/B" (DTC 21)
Injection Timing Control Valve
TROUBLE DIAGNOSIS FOR "ACCEL POS SW (F/C)" (DTC 23)
Accelerator Switch (F/C)
TROUBLE DIAGNOSIS FOR "ECM 1" (DTC 27), "ECM 2 " (DTC 31)
Engine Control Module (ECM)-ECCS-D Control Module
TROUBLE DIAGNOSIS FOR "OVER HEAT" (DTC 28)
Cooling Fan (Overheat)
TROUBLE DIAGNOSIS FOR "I/C INT/A TEMP SEN" (DTC 33)
Charge Air Temperature Sensor
TROUBLE DIAGNOSIS FOR "NEEDLE LIFT SEN" (DTC 34)
Needle Lift Sensor (NLS)
TROUBLE DIAGNOSIS FOR "FUEL CUT S/V 1" (DTC 36), "FCV SHORT" (DTC 37), "FUEL CUT S/V 2" (DTC 38)
Fuel Cut Solenoid Valve
TROUBLE DIAGNOSIS FOR "FUEL TEMP SENSOR" (DTC 42)
Fuel Temperature Sensor (FTS)
TROUBLE DIAGNOSIS FOR "ACCEL POS SENSOR" (DTC 43)
Accelerator Position Sensor
TROUBLE DIAGNOSIS FOR "CRANK POS SEN (TDC)" (DTC 47)
Crankshaft Position Sensor (TDC)
TROUBLE DIAGNOSIS FOR "GOV CUT CIRCUIT" (DTC 48)
Governor Cut Circuit
TROUBLE DIAGNOSIS FOR NON-DETECTABLE ITEMS
Glow Control System
EGRC-Solenoid Valve A, B and Throttle Control Solenoid Valve
Start Signal
Accelerator Position Switch
Park/Neutral Position Switch
A/T Control
Charge Air Cooler Fan Control
Heat up Switch
Air Conditioner Control
MIL & Data Link Connectors
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
Injection Nozzle
Inspection and Adjustment
SUPER MULTIPLE JUNCTION (SMJ)
FUSE BLOCK - Junction Box (J/B)
FUSE AND FUSIBLE LINK BOX
ELECTRICAL UNITS
JOINT CONNECTOR (J/C)
SUPPLEMENT-I
EL
QUICK REFERENCE INDEX
CONTENTS
PRECAUTION
Supplemental Restraint System (SRS) "AIR BAG" and SEAT BELT PRE-TENSIONER"
HARNESS CONNECTOR
Description
STANDARDIZED RELAY
Description
POWER SUPPLY ROUTING
Schematic
Wiring Diagram-POWER-
Fuse
Fusible Link
Circuit Breaker Inspection
GROUND DISTRIBUTION/LHD MODELS
Engine Room Harness
Main Harness
Body Harness
Body No. 2 Harness
Back Door and Rear Window Defogger Harness
Room Lamp Harness
GROUND DISTRIBUTION/RHD MODELS
Engine Room Harness

Main Harness
Body Harness
Body No. 2 Harness
Back Door and Rear Window Defogger Harness
Room Lamp Harness
BATTERY
How to Handle Battery
Battery Test and Charging Chart
Service Data and Specifications (SDS)
STARTING SYSTEM
Wiring diagram-START-
Trouble Diagnoses
Construction
Removal and Installation
Inspection
Assembly
Service Data and Specifications (SDS)
CHARGING SYSTEM
Wiring Diagram -CHARGE-
Trouble Diagnoses
Construction
Removal and Installation
Disassembly

Inspection
Assembly
Service Data and Specifications (SDS)
COMBINATION SWITCH
Check
Replacement
STEERING SWITCH
Check
HEADLAMP - Conventional Type -
Wiring Diagram - H/LAMP -
Trouble Diagnoses
Bulb Replacement
Aiming Adjustment

HEADLAMP - Daytime Light System -
System description
Wiring Diagram - DTRL -
Trouble Diagnoses
Bulb Replacement
Aiming Adjustment
HEADLAMP - Headlamp Aiming Control -
System Description
Wiring Diagram - H/AIM -
PARKING, LICENSE AND TAIL LAMPS
Wiring Diagram - TAIL/L -/Type A
Wiring Diagram - TAIL/L -/Type B
STOP LAMP
Wiring Diagram -STOP/L -/Type A
BACK-UP LAMP
Wiring Diagram - BACK/L -/LHD Models
Wiring Diagram - BACK/L -/RHD Models
REAR FOG LAMP
Wiring Diagram - R/FOG -

TURN SIGNAL AND HAZARD WARING LAMPS
Wiring Diagram - TURN -/Type A
Wiring Diagram - TURN -/Type B
Trouble Diagnoses
Electrical Components Inspection
ILLUMINATION
Schematic
Wiring Diagram - ILL -
INTERIOR ROOM LAMP - With Timer -
System Description
Schematic
Wiring Diagram - ROOM/L -/LHD Models
Wiring Diagram - ROOM/L -/RHD Models
Trouble Diagnoses
MAP AND VANITY MIRROR LAMPS
Wiring Diagram-INT/L-
METER AND GAUGES
System Description
Combination Meter
Wiring Diagram - METER -/LHD Models
Wiring Diagram - METER -/RHD Models
Meter/Gauge Operation and Odo/Trip Meter Segment Check in Diagnosis Mode
Flexible Print Circuit (FPC)
Trouble Diagnoses
Electrical Components Inspection
COMPASS AND THERMOMETER
System Description
Wiring Diagram - COMPAS -
Trouble Diagnoses
Calibration Procedure For Compass
WARNING LAMPS
Schematic
Wiring Diagram - WARN -
Electrical Components Inspection
WARNING CHIME
System Description
Wiring Diagram - CHIME -/LHD Models
Wiring Diagram - CHIME -/RHD Models
Trouble Diagnoses
Electrical Components Inspection
FRONT WIPER AND WASHER
System Description
Wiring Diagram - WIPER- /With Intermittent Wiper
Removal and Installation
Washer Nozzle Adjustment
Washer Tube Layout
REAR WIPER AND WASHER
System Description
Wiring Diagram - WIP/R -/LHD Models
Wiring Diagram - WIP/R -/RHD Models
Trouble Diagnoses
Removal and Installation
Washer Nozzle Adjustment
Washer Tube Layout
Check Valve
HEADLAMP WIPER AND WASHER
Wiring Diagram - HLC -
Electrical Components Inspection
Removal and Installation
Washer Tube Layout
Check Valve
HORN
Wiring Diagram - HORN -
CIGARETTE LIGHTER
Wiring Diagram - CIGAR -
CLOCK
Wiring Diagram - CLOCK -
REAR WINDOW DEFOGGER
System Description
Wiring Diagram - DEF -/LHD Models
Wiring Diagram - DEF -/RHD Models
Trouble Diagnoses
Electrical Components Inspection
Filament Check
Filament Repair
WIPER DEICER
System Description
Wiring Diagram - DEICER -
AUDIO
Wiring Diagram - AUDIO -/LHD Models
Wiring Diagram - AUDIO -/RHD Models
Trouble Diagnoses
CATS (Code) System/RHD
NATS Audio Link/LHD
AUDIO - CD AUTO CHANGER -
Wiring Diagram - CD/CHG -/LHD Wagon
Wiring Diagram - CD/CHG -/LHD Hardtop
Wiring Diagram - CD/CHG -/RHD Wagon
Wiring Diagram - CD/CHG -/RHD Hardtop
Trouble Diagnoses
AUDIO ANTENNA
Wiring Diagram - P/ANT -/LHD Models
Wiring Diagram - P/ANT -/RHD Models
Trouble Diagnoses
Location of Antenna
Antenna Rod Replacement
Window Antenna Repair
ELECTRIC SUNROOF
Wiring Diagram - SROOF -
POWER DOOR MIRROR
Wiring Diagram - MIRROR -/LHD Models
Wiring Diagram - MIRROR -/RHD Models
POWER SEAT
Wiring Diagram - SEAT -/LHD Models
Wiring Diagram - SEAT -/RHD Models
HEATED SEAT
Wiring Diagram - HSEAT -
POWER WINDOW
System Description
Schematic
Wiring Diagram - WINDOW -
Trouble Diagnoses
POWER DOOR LOCK
System Description
Wiring Diagram - D/LOCK -
Trouble Diagnoses
POWER DOOR LOCK - Super Lock -
Component Parts and Harness Connector Location
System Description
Schematic
Wiring Diagram - S/LOCK -/LHD Models
Wiring Diagram - S/LOCK -/RHD Models
Trouble Diagnoses
MULTI-REMOTE CONTROL SYSTEM
System Description
Wiring Diagram - MULTI -/LHD Models
Trouble Diagnoses
IP Code Entry Procedure
NATS (Nissan Anti-Theft System)/LHD MODELS
System Description
System Composition
Wiring Diagram - NATS -
CONSULT
Trouble Diagnoses

How to Replace NATS IMMU
NATS (Nissan Anti-Theft System)/RHD MODELS
Componenet Parts and Harness Connector Location
System Description
System Composition
Wiring Diagram-NATS-
CONSULT
Trouble Diagnoses
LOCATION OF ELECTRICAL UNITS
Engine Compartment
Passenger Compartment - LHD Models
Passenger Compartment - RHD Models
HARNESS LAYOUT
How to Read Harness Layout
Outline/LHD Models
Outline/RHD Models
Main Harness/LHD Models
Main Harness/RHD Models
Engine Room Harness/LHD Models
Engine Room Harness/RHD Models
Engine Harness
Engine Control Harness and Alternator
Body Harness/LHD Models
Body Harness/RHD Models
Body No. 2 Harness/LHD Models
Body No. 2 Harness/RHD Models
Chassis Harness
Room Lamp Harness
Front Door Harness (Driver side)
Front Door Harness (Passenger side)
Rear Door Harness
Back Door Harness and Rear Window Defogger Harness
BULB SPECIFICATIONS
Headlamp
Exterior Lamp
Interior Lamp
WIRING DIAGRAM CODES (CELL CODES)
SUPER MULTIPLE JUNCTION (SMJ)
FUSE BLOCK - Junction Box (J/B)
FUSE AND FUSIBLE LINK BOX
ELECTRICAL UNITS
JOINT CONNECTOR (J/C)
SUPPLEMENT-I
EM
QUICK REFERENCE INDEX
CONTENTS
PRECAUTIONS
Parts Requiring Angular Tightening
Liquid Gasket Application Procedure
PREPARATION
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart - Engine Noise
OUTER COMPONENT PARTS
COMPRESSION PRESSURE
Measurement of compression Pressure
OIL PAN
Removal
Installation
TIMING BELT
Removal
Inspection
Installation
OIL SEAL REPLACEMENT
TURBOCHARGER
Removal and Installation
Inspection
CHARGE AIR COOLERS
CYLINDER HEAD
Removal
Disassembly
Inspection
Assembly
Installation
VALVE CLEARANCE
Checking
Adjusting

ENGINE REMOVAL
Removal
Installation
CYLINDER BLOCK
Disassembly
Inspection
Assembly
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
Inspection and Adjustment
SUPPLEMENT-I
FA
QUICK REFERENCE INDEX
CONTENTS
PRECAUTIONS AND PREPARATION
Precautions
Special Service Tools
Commercial Service Tools
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting Chart
FRONT AXLE AND FRONT SUSPENSION
ON-VEHICLE SERVICE
Front Axle and Front Suspension Parts
Front Wheel Bearing
Front Wheel Alignment
FRONT AXLE - Drive Flange and Free-running Hub
FRONT AXLE - Manual-lock Free-running Hub
Removal
Installation
Inspection
FRONT AXLE - Auto-lock Free-running Hub
Removal
Installation
FRONT AXLE - Wheel Hub and Rotor Disc
Removal and Installation
Inspection
Assembly
FRONT AXLE - Knuckle Flange
Removal
Inspection
Installation
Knuckle Flange Grease Seal
FRONT AXLE - Drive Shaft
Inspection
Installation
FRONT SUSPENSION
Shock Absorber
Stabilizer Bar
Coil Spring
Leading Arm
Panhard Rod
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
Inspection and Adjustment
SUPPLEMENT-I
FE
QUICK REFERENCE INDEX
CONTENTS
ACCELERATOR CONTROL SYSTEM
Accelerator Control System
FUEL SYSTEM
EXHAUST SYSTEM
SUPPLEMENT-I
GI
QUICK REFERENCE INDEX
CONTENTS
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and SEAT BELT PRE-TENSIONER"
General Precautions
Precautions for Multiport Fuel Injection System or ECCS Engine
Precautions for Three Way Catalyst (If so equipped)
Precautions for Engine Oils
Precautions for Fuel
Precautions for Air Conditioning
HOW TO USE THIS MANUAL
HOW TO READ WIRING DIAGRAMS
Sample/Wiring Diagram - EXAMPL -
Description
HOW TO CHECK TERMINAL
How to Probe Connectors
How to Check Enlarged Contact Spring of Terminal
Waterproof Connector Inspection
Terminal Lock Inspection
HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT
Work Flow
Incident Simulation Tests
Circuit Inspection
HOW TO FOLLOW FLOW CHART IN TROUBLE DIAGNOSES
How to Follow This Flow Chart
CONSULT CHECKING SYSTEM
Function and System Application
Lithium Battery Replacement
Checking Equipment
Loading Procedure
CONSULT Data Link Connector (DLC) Circuit
IDENTIFICATION INFORMATION
Model Variation
Identification Number
Dimensions
Wheels & Tires
LIFTING POINTS AND TOW TRUCK TOWING
Screw Jack
Garage Jack and Safety Stand
2-Pole Lift
Tow Truck Towing
SAE J1930 TERMINOLOGY LIST
SAE J1930 Terminology List
SUPPLEMENT-I
HA
QUICK REFERENCE INDEX
CONTENTS
MANUAL AND AUTO
PRECAUTIONS AND PREPARATION
Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Precautions for Working with AFC-134a (R-134a)
General Refrigerant Precautions
Precautions for Refrigerant Connection
Precautions for Servicing Compressor
Special Service Tools
HFC-134a (R-134a) Service Tools and Equipment
Precautions for Service Equipment
DESCRIPTION
Refrigeration Cycle
Component Layout
Discharge Air Flow
REAR HEATER
TROUBLE DIAGNOSES
Wiring Diagram - R/HEAT -/LHD Models
Wiring Diagram -R/HEAT -/RHD Models

MANUAL
DESCRIPTION
System Description
Control Operation
TROUBLE DIAGNOSES
Component Location
Wiring Diagram - A/C, M -
How to Perform Trouble Diagnoses for Quick and Accurate Repair
Operational Check
Intake Door Motor
Blower Motor

Insufficient Cooling
Trouble Diagnoses for Abnormal Pressure
Insufficient Heating
Air Outlet
Magnet Clutch
Noise
AUTO
DESCRIPTION
Introduction
Features
Overview of Control System
Control Operation
TROUBLE DIAGNOSES
Component Location
Circuit Diagram
Wiring Diagram - A/C, A -
Auto Amp. Terminals and Reference Value
Self-diagnosis
How to Perform Trouble Diagnoses for Quick and Accurate Repair
Operational Check
A/C System
Mode Door Motor
Air Mix Door Motor
Intake Door Motor

Blower Motor
Magnet Clutch
Insufficient Cooling
Insufficient Heating
Noise
Self-diagnosis
Memory Function
Ambient Sensor
In-vehicle Sensor
Sunload Sensor
Intake Sensor
MANUAL AND AUTO
SERVICE PROCEDURES
HFC-134a (R-134-s) Service Procedure
Maintenance of Lubricant Quantity in Compressor
Ventiliation Air Filter
Refrigerant Lines
Checking Refrigerant Leaks
Compressor Mounting
Compressor - KDS-17CH
Compressor Clutch
SERVICE DATA AND SPECIFICATIONS (SDS)

General Specifacations
Inspection and Adjustment
SUPER MULTIPLE JUNCTION (SMJ)
FUSE BLOCK - Junction Box (J/B)
FUSE AND FUSIBLE LINK BOX
ELECTRICAL UNITS
JOINT CONNECTOR (J/C)
SUPPLEMENT-I
LC
QUICK REFERENCE INDEX
CONTENTS
PRECAUTIONS AND PREPARATION
Liquid Gasket Application Procedure
Special Service Tools
ENGINE LUBRICATION SYSTEM
Lubrication Circuit
Oil Pressure Check
Oil Pump
Oil Cooler
Oil Jet
Turbocharger
ENGINE COOLING SYSTEM
Cooling Circuit
System Check
Water Pump
Thermostat
Radiator
Refilling Engine Coolant
Cooling Fan (Crankshaft driven)
Cooling Fan (Motor driven)
Radiator (Aluminium type)
Overheating Cause Analysis
SERVICE DATA AND SPECIFICATIONS (SDS)
Engine Lubrication System
Engline Cooling System
SUPPLEMENT-I
MA
QUICK REFERENCE INDEX
CONTENTS
PRECAUTIONS AND PREPARATION
Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"
Special Service Tools
PRE-DELIVERY INSPECTION ITEMS
GENERAL MAINTENANCE
PERIODIC MAINTENANCE
Engine Oil & Minor Service
Engine and Emission Control Service
Chassis and Body Services
Maintenance Under Severe Driving Conditions
RECOMMENDED FLUIDS AND LUBRICANTS
Fluid and lubricants
SAE Viscosity Number

Anti-freeze Coolant Mixture Ratio
ENGINE MAINTENANCE
Checking Tightening Torque
Checking Drive Belt
Changing Engine Oil
Changing Engine Oil Filter
Changing Engine Coolant
Checking Cooling System
Checking and Replacing Fuel Filter and Draining Water
Checking Fuel Lines
Cleaning and Replacing Air Cleaner Filter
Checking Injection Nozzle
Checking Idle Speed
Timing Belt Replacement
CHASSIS AND BODY MAINTENANCE
Checking Exhaust System
Checking Clutch Fluid Level and Leaks
Checking Clutch System
Checking M/T Oil Level and Leaks
Changing M/T Oil
Checking Water Entry
Checking Transfer Fluid Level
Changing Transfer Fluid
Checking Propeller Shaft
Greasing Nipples of Propeller Shafts
Checking Differential Gear Oil
Changing Differential Gear Oil
Checking Front Wheel Bearing Grease
Repacking Front Wheel Bearing and Axle Joint Grease
Checking Free-running Hub Grease
Checking Water Entry in Knuckle Flange
Checking Brake Fluid Level Leaks
Checking Brake System
Changing Brake Fluid
Checking Brake Booster, Vacuum Hoses, Connections and Check Valve
Checking Disc Brake
Balancing Wheels

AND MORE......