Kawasaki Ninja ZX-14R, ZZR 1400, ABS (2012) - Repair, Service Manual, Wiring Diagrams and Owners Manual

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KAWASAKI NINJA ZX-14R, ZZR 1400, ABS (2012) - SERVICE MANUAL - WIRING DIAGRAMS - OWNERS MANUAL

- English Service Manual / Repair Manual, Wiring Diagrams and Owners Manual for motorcycles Kawasaki Ninja ZX-14R, ZZR 1400, ABS (2012).

 
CONTENTS:

SERVICE MANUAL

General Information
- Before Servicing
- Model Identification
- General Specifications
- Technical Information-Evaporative Emission Control System (CAL and SEA B1 Models)
- Unit Conversion Table
Periodic Maintenance
- Periodic Maintenance Chart
- Torque and Locking Agent
- Specifications
- Special Tools and Sealant
- Periodic Maintenance Procedures
- Fuel System (DFI)
- Throttle Control System Inspection
- Engine Vacuum Synchronization Inspection
- Idle Speed Inspection
- Idle Speed Adjustment
- Fuel Hose Inspection (fuel leak, damage, installation condition)
- Evaporative Emission Control System Inspection (CAL and SEA-B1 Models)
- Cooling System
- Coolant Level Inspection
- Radiator Hose and Pipe Inspection
- Engine Top End
- Valve Clearance Inspection
- Valve Clearance Adjustment
- Air Suction System Damage Inspection
- Clutch
- Clutch Operation Inspection
- Clutch Fluid Level Inspection
- Clutch Fluid Leak Inspection
- Clutch Hose and Pipe Damage and Installation Condition Inspection
- Wheels/Tires
- Tire Air Pressure Inspection
- Wheel/Tire Damage Inspection
- Tire Tread Wear Inspection
- Wheel Bearing Damage Inspection
- Final Drive
- Drive Chain Lubrication Condition Inspection
- Drive Chain Slack Inspection
- Drive Chain Slack Adjustment
- Wheel Alignment Inspection
- Drive Chain Wear Inspection
- Drive Chain Guide Wear Inspection
- Brakes
- Brake Fluid Leak (Brake Hose and Pipe) Inspection
- Brake Hose and Pipe Damage and Installation Condition Inspection
- Brake Operation Inspection
- Brake Fluid Level Inspection
- Brake Pad Wear Inspection
- Brake Light Switch Operation Inspection
- Suspension
- Front Forks/Rear Shock Absorber Operation Inspection
- Front Fork Oil Leak Inspection
- Rear Shock Absorber Oil Leak Inspection
- Rocker Arm Operation Inspection
- Tie-Rod Operation Inspection
- Steering
- Steering Play Inspection
- Steering Play Adjustment
- Steering Stem Bearing Lubrication
- Electrical System
- Lights and Switches Operation Inspection
- Headlight Aiming Inspection
- Sidestand Switch Operation Inspection
- Engine Stop Switch Operation Inspection
- Others
- Chassis Parts Lubrication
- Bolts, Nuts and Fasteners Tightness Inspection
- Replacement Parts
- Air Cleaner Element Replacement
- Fuel Hose Replacement
- Coolant Change
- Radiator Hose and O-ring Replacement
- Clutch Hose Replacement
- Clutch Fluid Change
- Rubber Parts of Clutch Master Cylinder/Slave Cylinder Replacement
- Engine Oil Change
- Oil Filter Replacement
- Brake Hose Replacement
- Brake Fluid Change
- Master Cylinder Rubber Parts Replacement
- Caliper Rubber Parts Replacement
- Spark Plug Replacement
Fuel System (Dfi)
- Exploded View
- DFI System
- DFI Parts Location
- Specifications
- Special Tools and Sealant
- DFI Servicing Precautions
- DFI Servicing Precautions
- Troubleshooting the DFI System
- Outline
- Inquiries to Rider
- DFI System Troubleshooting Guide
- Self-Diagnosis
- Self-Diagnosis Outline
- Self-Diagnosis Procedures
- Self-Diagnosis Flow Chart
- Service Code Reading
- Service Code Erasing
- Backups
- Main Throttle Sensor (Service Code 11)
- Main Throttle Sensor Removal/Adjustment
- Main Throttle Sensor Input Voltage Inspection
- Main Throttle Sensor Resistance Inspection
- Main Throttle Sensor Output Voltage Inspection
- Intake Air Pressure Sensor #1 (Service Code 12)
- Intake Air Pressure Sensor #1 Removal
- Intake Air Pressure Sensor #1 Installation
- Intake Air Pressure Sensor #1 Input Voltage Inspection
- Intake Air Pressure Sensor #1 Output Voltage Inspection
- Intake Air Temperature Sensor (Service Code 13)
- Intake Air Temperature Sensor Removal
- Intake Air Temperature Sensor Installation
- Intake Air Temperature Sensor Output Voltage Inspection
- Intake Air Temperature Sensor Resistance Inspection
- Water Temperature Sensor (Service Code 14)
- Water Temperature Sensor Removal/Installation
- Water Temperature Sensor Output Voltage Inspection
- Water Temperature Sensor Resistance Inspection
- Intake Air Pressure Sensor #2 (Service Code 16)
- Intake Air Pressure Sensor #2 Removal
- Intake Air Pressure Sensor #2 Installation
- Intake Air Pressure Sensor #2 Input Voltage Inspection
- Intake Air Pressure Sensor #2 Output Voltage Inspection
- Crankshaft Sensor (Service Code 21)
- Crankshaft Sensor Removal/Installation
- Crankshaft Sensor Resistance Inspection
- Crankshaft Sensor Peak Voltage Inspection
- Rear Wheel Rotation Sensor Signal (Service Code 24)
- Rear Wheel Rotation Sensor Signal Inspection
- Gear Position Switch (Service Code 25)
- Gear Position Switch Removal/Installation
- Gear Position Switch Resistance Inspection
- Gear Position Switch Output Voltage Inspection
- Front Wheel Rotation Sensor Signal (Service Code 27)
- Front Wheel Rotation Sensor Signal Inspection
- Vehicle-down Sensor (Service Code 31)
- Vehicle-down Sensor Removal
- Vehicle-down Sensor Installation
- Vehicle-down Sensor Input Voltage Inspection
- Vehicle-down Sensor Output Voltage Inspection
- Subthrottle Sensor (Service Code 32)
- Subthrottle Sensor Removal/Adjustment
- Subthrottle Sensor Input Voltage Inspection
- Subthrottle Sensor Output Voltage Inspection
- Subthrottle Sensor Resistance Inspection
- Oxygen Sensor - not activated (Service Code 33, Equipped Models)
- Oxygen Sensor Removal/Installation
- Oxygen Sensor Inspection
- Immobilizer Amplifier (Service Code 35, Equipped Models)
- Antenna Resistance Inspection
- Amplifier Input Voltage Inspection
- Blank Key Detection (Service Code 36, Equipped Models)
- Ignition Key Inspection
- ECU Communication Error (Service Code 39)
- ECU Communication Line Inspection
- Fuel Pump Relay (Service Code 46)
- Fuel Pump Relay Removal/Installation
- Fuel Pump Relay Inspection
- Stick Coils #1, #2, #3, #4: (Service Code 51, 52, 53, 54)
- Stick Coil Removal/Installation
- Stick Coil Primary Winding Resistance Inspection
- Stick Coil Input Voltage Inspection
- Radiator Fan Relay (Service Code 56)
- Radiator Fan Relay Removal/Installation
- Radiator Fan Relay Inspection
- Subthrottle Valve Actuator (Service Code 62)
- Subthrottle Valve Actuator Removal
- Subthrottle Valve Actuator Inspection
- Subthrottle Valve Actuator Resistance Inspection
- Subthrottle Valve Actuator Input Voltage Inspection
- Air Switching Valve (Service Code 64)
- Air Switching Valve Removal/Installation
- Air Switching Valve Inspection
- Oxygen Sensor Heater (Service Code 67, Equipped Models)
- Oxygen Sensor Heater Removal/Installation
- Oxygen Sensor Heater Resistance Inspection
- Oxygen Sensor Heater Power Source Voltage Inspection
- Idle Speed Control Valve Actuator (Service Code 1C)
- Idle Speed Control Valve Actuator Removal
- Idle Speed Control Valve Actuator Installation
- Idle Speed Control Valve Actuator Resistance Inspection
- Idle Speed Control Valve Actuator Input Voltage Inspection
- Purge Valve (Service Code 3A) (CAL and SEA-B1 Models)
- Purge Valve Removal/Installation
- Purge Valve Inspection
- Warning Indicator Light (LED)
- Yellow Engine Warning/Yellow KTRC Warning/Red Warning Indicator Light (LED) Inspection
- ECU
- ECU Identification
- ECU Removal
- ECU Installation
- ECU Power Supply Inspection
- CAN Communication Line
- CAN Communication Line Resistance Inspection
- DFI Power Source
- ECU Fuse Removal
- ECU Fuse Installation
- ECU Fuse Inspection
- ECU Main Relay Removal/Installation
- ECU Main Relay Inspection
- Fuel Line
- Fuel Pressure Inspection
- Fuel Flow Rate Inspection
- Fuel Pump
- Fuel Pump Removal
- Fuel Pump Installation
- Fuel Pump Operation Inspection
- Fuel Pump Operating Voltage Inspection
- Pressure Regulator Removal
- Fuel Filter Cleaning
- Fuel Injectors
- Fuel Injector Removal/Installation
- Fuel Injector Audible Inspection
- Fuel Injector Resistance Inspection
- Fuel Injector Power Source Voltage Inspection
- Fuel Injector Output Voltage Inspection
- Fuel Injector Fuel Line Inspection
- Throttle Grip and Cables
- Free Play Inspection
- Free Play Adjustment
- Cable Installation
- Cable Lubrication
- Throttle Body Assy
- Idle Speed Inspection
- Throttle Bore Cleaning
- Synchronization Inspection/Adjustment
- Throttle Body Assy Removal
- Throttle Body Assy Installation
- Throttle Body Assy Disassembly
- Throttle Body Assy Assembly
- Air Cleaner
- Air Cleaner Element Removal
- Air Cleaner Element Installation
- Air Cleaner Element Inspection
- Air Cleaner Oil Draining
- Air Line
- Rear Air Intake Duct Removal
- Rear Air Intake Duct Installation
- Front and Middle Air Intake Duct Removal
- Front and Middle Air Intake Duct Installation
- Fuel Tank
- Fuel Tank Removal
- Fuel Tank Installation
- Fuel Tank and Cap Inspection
- Fuel Tank Cleaning
- Evaporative Emission Control System (CAL and SEA-B1 Models)
- Parts Removal/Installation
- Hose Inspection
- Purge Valve Inspection
- Canister Inspection
Cooling System
- Exploded View
- Coolant Flow Chart
- Specifications
- Sealant
- Coolant
- Coolant Deterioration Inspection
- Coolant Level Inspection
- Coolant Draining
- Coolant Filling
- Pressure Testing
- Cooling System Flushing
- Coolant Reserve Tank Removal/Installation
- Water Pump
- Water Pump Removal
- Water Pump Installation
- Water Pump Inspection
- Water Pump Impeller Inspection
- Radiator
- Radiator and Radiator Fan Removal
- Radiator and Radiator Fan Installation
- Radiator Inspection
- Radiator Cap Inspection
- Radiator Filler Neck Inspection
- Radiator Cover Removal
- Radiator Cover Installation
- Thermostat
- Thermostat Removal
- Thermostat Installation
- Thermostat Inspection
- Hoses and Pipes
- Hose Installation
- Hose Inspection
- Water Temperature Sensor
- Water Temperature Sensor Removal
- Water Temperature Sensor Inspection
Engine Top End
- Exploded View
- Exhaust System
- Specifications
- Special Tools and Sealants
- Clean Air System
- Air Suction Valve Removal
- Air Suction Valve Installation
- Air Suction Valve Inspection
- Air Switching Valve Removal
- Air Switching Valve Installation
- Air Switching Valve Operation Test
- Air Switching Valve Unit Test
- Clean Air System Hose Inspection
- Cylinder Head Cover
- Cylinder Head Cover Removal
- Cylinder Head Cover Installation
- Camshaft Chain Tensioner
- Camshaft Chain Tensioner Removal
- Camshaft Chain Tensioner Installation
- Camshaft, Camshaft Chain
- Camshaft Removal
- Camshaft Installation
- Camshaft, Camshaft Cap Wear Inspection
- Camshaft Runout Inspection
- Cam Wear Inspection
- Camshaft Chain Removal
- Camshaft Chain Installation
- Cylinder Head
- Cylinder Compression Measurement
- Cylinder Head Removal
- Cylinder Head Installation
- Cylinder Head Warp Inspection
- Valves
- Valve Clearance Inspection
- Valve Clearance Adjustment
- Valve Removal
- Valve Installation
- Valve Guide Removal
- Valve Guide Installation
- Valve-to-Guide Clearance Measurement (Wobble Method)
- Valve Seat Inspection
- Valve Seat Repair
- Throttle Body Holder
- Throttle Body Assy Holder Removal
- Throttle Body Assy Holder Installation
- Muffler
- Muffler Body Removal
- Muffler Body Installation
- Exhaust Pipe Removal
- Exhaust Pipe Installation
Clutch
- Exploded View
- Specifications
- Special Tools and Sealant
- Clutch Master Cylinder
- Clutch Lever Position Adjustment
- Clutch Master Cylinder Removal
- Clutch Master Cylinder Installation
- Clutch Master Cylinder Disassembly
- Clutch Master Cylinder Assembly
- Clutch Master Cylinder Inspection
- Clutch Slave Cylinder
- Clutch Slave Cylinder Removal
- Clutch Slave Cylinder Installation
- Clutch Slave Cylinder Disassembly
- Clutch Slave Cylinder Assembly
- Clutch Fluid
- Clutch Fluid Level Inspection
- Clutch Fluid Change
- Bleeding the Clutch Line
- Clutch Hose Removal/Installation
- Clutch Hose Inspection
- Clutch Cover
- Clutch Cover Removal
- Clutch Cover Installation
- Clutch
- Clutch Removal
- Clutch Installation
- Spring Plate Free Play Measurement
- Spring Plate Free Play Adjustment
- Clutch Plate Assembly Length (Reference Information) Inspection
- Clutch Plate, Wear, Damage Inspection
- Clutch Plate Warp Inspection
- Clutch Spring Free Length Measurement
- Clutch Housing Finger Inspection
- Clutch Housing Spline Inspection
- Damper Cam Inspection
Engine Lubrication System
- Exploded View
- Engine Oil Flow Chart
- Specifications
- Special Tools and Sealants
- Engine Oil and Oil Filter
- Oil Level Inspection
- Engine Oil Change
- Oil Filter Replacement
- Oil Pan
- Oil Pan Removal
- Oil Pan Installation
- Oil Pressure Relief Valve
- Oil Pressure Relief Valve Removal
- Oil Pressure Relief Valve Installation
- Oil Pressure Relief Valve Inspection
- Oil Pump
- Oil Pump Removal
- Oil Pump Installation
- Oil Cooler
- Oil Cooler Removal
- Oil Cooler Installation
- Oil Pressure Measurement
- Oil Pressure Measurement
- Oil Pressure Switch
- Oil Pressure Switch Removal
- Oil Pressure Switch Installation
- Oil pipe
- Oil Pipe Removal
- Oil Pipe Installation
Engine Removal/Installation
- Exploded View
- Engine Removal/Installation
- Engine Removal
- Engine Installation
Crankshaft/Transmission
- Exploded View
- Specifications
- Special Tools and Sealants
- Crankcase Splitting
- Crankcase Splitting
- Crankcase Assembly
- Crankshaft and Connecting Rods
- Crankshaft Removal
- Crankshaft Installation
- Connecting Rod Removal
- Connecting Rod Installation
- Crankshaft/Connecting Rod Cleaning
- Connecting Rod Bend Inspection
- Connecting Rod Twist Inspection
- Connecting Rod Big End Side Clearance Inspection
- Connecting Rod Big End Bearing Insert/Crankpin Wear Inspection
- Crankshaft Side Clearance Inspection
- Crankshaft Runout Inspection
- Crankshaft Main Bearing Insert/Journal Wear Inspection
- Pistons
- Piston Removal
- Piston Installation
- Cylinder Wear (Upper Crankcase) Inspection
- Piston Wear Inspection
- Piston Ring, Piston Ring Groove Wear Inspection
- Piston Ring Groove Width Inspection
- Piston Ring Thickness Inspection
- Piston Ring End Gap Inspection
- Balancer
- Front Balancer Removal
- Front Balancer Installation
- Rear Balancer Removal
- Rear Balancer Installation
- Balancer Adjustment
- Balancer Damper Inspection
- Starter Motor Clutch and Torque Limiter
- Starter Motor Clutch Removal
- Starter Motor Clutch Installation
- Starter Motor Clutch Disassembly
- Starter Motor Clutch Assembly
- Starter Clutch Inspection
- Torque Limiter Removal
- Torque Limiter Installation
- Transmission
- Shift Pedal Removal
- Shift Pedal Installation
- External Shift Mechanism Removal
- External Shift Mechanism Installation
- External Shift Mechanism Inspection
- Transmission Shaft Removal
- Transmission Shaft Installation
- Transmission Shaft Disassembly
- Transmission Shaft Assembly
- Shift Drum and Fork Removal
- Shift Drum and Fork Installation
- Shift Drum Disassembly
- Shift Drum Assembly
- Shift Fork Bending Inspection
- Shift Fork/Gear Groove Wear Inspection
- Shift Fork Guide Pin/Drum Groove Wear Inspection
- Gear Dog and Gear Dog Hole Damage Inspection
Wheels/Tires
- Exploded View
- Specifications
- Special Tools
- Wheels (Rims)
- Front Wheel Removal
- Front Wheel Installation
- Rear Wheel Removal
- Rear Wheel Installation
- Wheel Inspection
- Axle Inspection
- Balance Inspection
- Balance Adjustment
- Balance Weight Removal
- Balance Weight Installation
- Tires
- Air Pressure Inspection/Adjustment
- Tire Inspection
- Tire Removal
- Tire Installation
- Tire Repair
- Hub Bearing
- Hub Bearing Removal
- Hub Bearing Installation
- Hub Bearing Inspection
- Hub Bearing Lubrication
Final Drive
- Exploded View
- Specifications
- Special Tools
- Drive Chain
- Drive Chain Slack Inspection
- Drive Chain Slack Adjustment
- Wheel Alignment Inspection/Adjustment
- Drive Chain Wear Inspection
- Drive Chain Lubrication
- Drive Chain Removal/Installation
- Sprocket, Coupling
- Engine Sprocket Removal
- Engine Sprocket Installation
- Engine Sprocket Cover Disassembly
- Engine Sprocket Cover Assembly
- Rear Sprocket Removal
- Rear Sprocket Installation
- Coupling Installation
- Coupling Bearing Removal
- Coupling Bearing Installation
- Coupling Bearing Inspection
- Coupling Bearing Lubrication
- Coupling Damper Inspection
- Sprocket Wear Inspection
- Rear Sprocket Warp Inspection
Brakes
- Exploded View
- Specifications
- Special Tools
- Brake Lever, Brake Pedal
- Brake Lever Position Adjustment
- Brake Pedal Position Inspection
- Brake Pedal Position Adjustment
- Brake Pedal Removal
- Brake Pedal Installation
- Calipers
- Front Caliper Removal
- Rear Caliper Removal
- Caliper Installation
- Front Caliper Disassembly
- Front Caliper Assembly
- Rear Caliper Disassembly
- Rear Caliper Assembly
- Caliper Fluid Seal Damage Inspection
- Caliper Dust Seal Damage Inspection
- Caliper Piston and Cylinder Damage Inspection
- Brake Pads
- Front Brake Pad Removal
- Front Brake Pad Installation
- Rear Brake Pad Removal
- Rear Brake Pad Installation
- Brake Pad Wear Inspection
- Master Cylinder
- Front Master Cylinder Removal
- Front Master Cylinder Installation
- Rear Master Cylinder Removal
- Rear Master Cylinder Installation
- Front Master Cylinder Disassembly
- Rear Master Cylinder Disassembly
- Master Cylinder Assembly
- Master Cylinder Inspection (Visual Inspection)
- Brake Disc
- Brake Disc Removal
- Brake Disc Installation
- Brake Disc Wear Inspection
- Brake Disc Warp Inspection
- Brake Fluid
- Brake Fluid Level Inspection
- Brake Fluid Change
- Brake Line Bleeding
- Brake Hose
- Brake Hose and Pipe Removal/Installation
- Brake Hose and Pipe Inspection
- Anti-Lock Brake System (Equipped Models)
- ABS Servicing Precautions
- ABS Troubleshooting Outline
- Inquiries to Rider
- Self-diagnosis Outline
- Self-diagnosis Procedures

AND MORE....